brake SAAB 9-3 2002 Service Manual

216 Car careWhen it is time to raise the car, apply the
jack to one of the four jacking points (front or
rear) located beneath the sills.
If a floor jack is used it can be applied to the
standard jacking points used by the dealer
or centrally under the front of the engine
subframe. If the car is equipped with a trailer
hitch, the jack can also be placed under the
hitch. 1 Put the car in 1st gear (automatic trans-
mission: move selector to the P position)
and apply the parking brake.
Saab 9-3 Viggen: The front and rear
jacking points are located behind covers
that must be removed. See page 217.
2 Wind the jack up to a suitable height
before placing it under the recess in the
sill.
3 Make sure that the jack fully engages
the recess in the sill and that the base of
the jack is steady and flat on the ground.
4 Turn the jack handle clockwise until it
just begins to lift the car. 5 Remove the wheel cover (where appli-
cable). Loosen the wheel bolts by half a
turn.
6 Turn the jack handle to raise the wheel
clear of the ground. Remove the wheel
bolts and lift off the wheel.
7 Clean the contact surfaces between the
rim and hub.
8 Fit the wheel and screw in the bolts in the
sequence shown (opposite pairs).
Tighten the studs enough for the studs
and wheel to be seated correctly.
See page 218 for sequence.
9 Lower the car and tighten the wheel
bolts to the correct torque in the
sequence shown (opposite pairs).
Tightening torque:
Light-alloy wheels: 80 ft.lbs (110 Nm).
Steel wheels: 80 ft.lbs (110 Nm)NOTE Do not position the jack under the rear
axle or under the rear floor.
 Only use the points specified on
page 217.
IB924
Pos i ti o n for j ack
IB1538
Positioning the jack
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217 Car care
10 Recheck the wheel bolts after a few
miles.
Tightening torque:
Light-alloy wheels: 80 ft.lbs (110 Nm)
Steel wheels: 80 ft.lbs (110 Nm)
We advise against using wheels with open
wheel covers in winter, as the brake compo-
nents are then more exposed both to slush
and to road salt and grit.
Tire chains; see page 172. NOTE
When refitting wheel covers (where
applicable), make sure that the valve
protrudes through the hole in the wheel
cover.
NOTEDo not overtighten the bolts using an
impact wrench: not only can this damage
the wheels but it can also make it impos-
sible to undo the bolts using the wheel
wrench in the car’s toolkit.NOTESaab 9-3 Viggen: The minimum permis-
sible wheel diameter is 16”, due to the
size of the brake discs.
IB1174
Position for jack, Saab 9-3 Viggen. The front and rear jacking points are located behind
covers that must be removed. Remove the covers by taking hold of the lower edge and
pulling outwards. When replacing the covers, fit the catches along the top edge first and
then press home the cover.
IB1311
Jacking points for a floor jack.
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221 Car care
Waxing and polishingDo not wax a new car during the first three
or four months. In fact, there is no need to
polish the car before the paintwork has
started to go dull through oxidation. Other
than in exceptional cases, do not use abra-
sive polishes containing a cutting agent on
a new car. Always wash the car thoroughly
before waxing or polishing.
Touching up the paintDamaged paintwork should be treated as
soon as it is discovered: the longer it is left,
the greater the risk of corrosion. The
anti-perforation warranty does not cover
corrosion resulting from untreated defects.
Paintwork damage sustained in a crash is
usually extensive and can only be properly
restored by professionals.
However, you can repair small scratches
and stone-chip damage yourself. The nec-
essary tools and materials, such as primer,
touch-up paint and brushes, are available
from your Saab dealer.
In the case of minor flaws in the paintwork,
where the metal has not been exposed and
an undamaged layer of paint remains,
touch-up paint can usually be applied
directly, after any dirt has been scraped
away using a pointed knife.
If corrosion has already set in, e.g. as a
result of stone-chip damage, use a pointed
knife to scrape off all surface rust. If possi-
ble, the damaged area should be taken
back to the bare metal. The metal should
then be primed with two thin coats of primer
applied by brush.
After the primer has dried, apply several thin
layers of topcoat enamel until the surface of
the repaired area is flush with the surround-
ing paintwork.
Stir both primer and touch-up enamel thor-
oughly before use and allow each coat to
dry before applying the next.
NOTE Try your brakes on leaving a car wash.
Wet brake discs reduce the braking
effect.
 Turn off the radio before entering an
automatic car wash so the power
antenna mast does not get damaged.
 Clean the rod of the electrically pow-
ered antenna about once a month with
a clean, dry rag.
IMPORTANT! Use no oil, nor any sili-
cone-based cleaning product.
 Fixed antennas must be removed
when going through an automatic car
wash.
Saab 9-3 Viggen: If you wash the car
in an automatic car wash, you must
first remove the roof-mounted
antenna, otherwise it will be damaged.
IB1271
Removing the roof-mounted antenna,
Saab 9-3 Viggen.
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231 Maintenance and owner assistance
Service record retentionService instruction coupons and record
stubs are provided in the Saab Warranties
and Service Record Booklet which accom-
panies this Owner’s Manual. The coupons
are arranged in the order that normal ser-
vice should be performed. The edge of each
coupon is shaded to correspond to the type
of service point:
 Striped - "Check-up".
 Blue - Oil change/inspection service.
 Black - Major service.
Note that in Canada a combined service
and warranty book is used, but not service
coupons.
When scheduled services are performed,
your dealer will tear out the applicable
coupon and use it to check off the opera-
tions performed and enter it into the service
file at the dealership. The servicing dealer’s
stamp, along with the date and mileage at
which the service was done, should be
entered on the corresponding stub which
remains in your booklet. The booklet is your
permanent record of the services per-
formed. It also includes a log sheet for
unscheduled repairs.
It is advisable to retain receipts and, if pos-
sible, copies of shop work orders for all ser-
vice and repair work, wherever performed.
Service costsDealer pricing practices and labor for ser-
vice work vary. Saab’s recommended ser-
vice times for each service point do not
include the labor required to replace wear
items, such as wiper blades, brake pads or
tires. Nor is labor to perform other service or
repairs found to be necessary as a result of
the inspections included in these times.
Additional labor and parts will be charged
for such work when necessary, except as
covered under an applicable Saab warranty
or any optional extended service contract.
Transmission fluid changes or suspension
alignment, when necessary, are also addi-
tional.
Dealer charges for general shop material,
regulated hazardous waste removal, recy-
cling expenses or other operation costs may
also be applied to service and repair
invoices and are apt to vary by dealer and
location.
Owner assistanceWarranties and service problem
assistanceFor complete information about all applica-
ble warranties, including the New Car War-
ranty, Perforation Warranty, Vehicle Emis-
sion Warranty and Emission Perforation
Warranty, consult the Warranties and Ser-
vice Record Booklet which accompanies
this Owner’s Manual. It also contains owner
assistance information including Saab
Roadside Assistance. If the booklet is lost or
misplaced, a new one may be ordered
through a Saab dealer or by contacting
Saab.
In the U.S. there is a national Customer
Assistance Center at Saab Cars USA, Inc.
The toll-free number to call from all 50 states
is 1-800-955-9007.
In Canada, please call the Saab Customer
Assistance Centre at 1-800-263-1999.
A list of authorized Saab sales and service
dealers is available for those planning to
travel in the United States and Canada.
Canadian or U.S. travelers may call the
Customer Assistance Center in the country
in which they are traveling.
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233 Technical data
Technical dataGeneral dimensions......... 234
Engine ............................... 237
Engine oil .......................... 237
Fuel.................................... 239
Engine variants ................ 239
Electrical system.............. 240
Drive belts......................... 240
Manual transmission ....... 240
Automatic transmission .. 240
Suspension....................... 241
Steering............................. 241
Brake system.................... 241
Rims and tires .................. 242
Plates and labels .............. 243
IB993
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236 Technical data Maximum permitted load in trunk
Coupé and 5-door at curb weight plus
4 passengers at 155 lbs. (70 kg) ______ 130 lbs. (60 kg)
For each passenger less in the rear seat the load may be
increased by 100 lbs. (45 kg)
Convertible at curb weight and
3 passengers at 155 lbs. (70 kg) ______ 120 lbs. (55 kg)
Coupé and 5-door at curb weight and
rear seat right down ________________ 475 lbs. (215 kg)
WARNING
 The GVW and maximum axle loads must not be exceeded.
Note that if some accessories (e.g. towbar, CD changer) are
fitted, the available load capacity is reduced by the weight of
these items.
 When goods are being transported their security is important,
especially if the car is being used with the rear seat down.
Max. permitted roof load ____________ 220 lbs. (100 kg)
Trailer weights:
Trailer with brakes _________________ Max. 3500 lbs.
(1588 kg)
Trailer without brakes _______________ Max. 1000 lbs.
(450 kg)
Recommended towbar-ball load ______ 110-165 lbs.
(50-75 kg)
Maximum towing speed, trailer with
brakes __________________________ 62 mph (100 km/h)
The above max. weights and speed limit are those which Saab
Automobile AB permits. Note that the national rules may set lim-
its to permitted weights and speed; see also page 173.
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240 Technical dataElectrical system
Drive belts

Manual transmission
Automatic transmission
Voltage ___________________________ 12 V
Battery capacity ____________________ 60 Ah
Starter motor ______________________ 1.4 kW
Alternator rating ____________________ 130 A/14 V
Firing order ________________________ 1-3-4-2
Spark plugs:
2.0 Turbo 185 bhp__________________ NGK PFR 6H-10
2.0 Turbo 205 bhp __________________ NGK PFR 6H-10
Viggen __________________________ NGK PFR 6H-10
Electrode gap ______________________ 0.95 mm
(0.03740”)
Outside lengthCars with A/C compressor ____________ 2345 mm
Cars without A/C compressor __________ 1805 mmDrive belt
IB929
Type _____________________________ 5-speed, fully
synchronized with
final-drive gear and
differential
Oil type (for topping-up) ______________ Saab synthetic man-
ual gearbox oil
Oil capacity _______________________ 1.8 qts. (1.8 l)
Speed (mph/km/h) at 1000 rpm in 5th gear 26/42
Type _____________________________ Electronically con-
trolled 4-speed with
torque converter
and differential
Gear selector positions ______________ P R N D 3 2 1
Oil quantity, total ___________________ 7.4 qts. (7.2 litres)
Oil volume (on changing) _____________ 3.4 qts. (3.25 litres)
Oil type ___________________________ Texaco Texamatic
Dextron III, mineral
oil based
Clutch type ________________________ Hydraulically-oper-
ated plate clutches,
brake bands and
one-way clutches
Speed (mph/km/h) at 1000 rpm in 4th gear 25/40
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241 Technical data
Suspension
SteeringBrake systemSpring type, front and rear ____________ Coil springs
Maximum deflection of springs:
front, Coupé/5-door/Convertible _______ 6.4" (163 mm)
front, Viggen ______________________ 6.5” (165 mm)
rear, Coupé/5-door/Convertible _______ 8.3" (212 mm)
rear, Viggen ______________________ 7.9” (200 mm)
Dampers, front and rear ______________ Gas-filled tele-
scopic shock
absorbers
Steering __________________________ Power-assisted
steering gear of
rack-and-pinion
type with tele-
scopic, universal
joint steering- col-
umn shaft
Number of turns, lock to lock __________ 3.0
Oil type ___________________________ Power Steering
Fluid CHF 11S Footbrake (ABS) ___________________ Hydraulic disc
brakes with vacuum
servo, diagonally
split circuits
Parking brake ______________________ Acts on rear wheels
Brake fluid ________________________ DOT 4
Do not use DOT 5
Disc diameter:
front, Coupé/5-door/Convertible _______ 11.4" (288 mm)
front, Viggen ______________________ 12.0” (306 mm)
rear ____________________________ 11.3" (286 mm)
Total friction area of brake pads:
front, Coupé/5-door/Convertible _______ 34.4 in² (224 cm²)
front, Viggen ______________________ 35.9 in² (234 cm²)
rear ____________________________ 14.2 in² (92 cm²)
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247 Index
IndexAA/C system, fault diagnosis
________ 226
A/C system, maintenance _________ 226
ACC
__________________________ 84
ACC, useful tips
_________________ 92
Adjustment, steering wheel
________ 131
Air conditioning (A/C), fault diagnosis
and maintenance
______________ 226
Airbag
_________________________ 28
Alarm __________________________ 41
Alarm functions
__________________ 44
Alarm signals
___________________ 44
Anti-corrosion treatment
__________ 222
Anti-theft system
_________________ 41
Ashtray
_______________________ 135
Audio System
___________________ 93
Automatic climate control (ACC)
_____ 84
Automatic transmission
___________ 156
BBattery
________________________ 195
Boost starting from donor battery
___ 181
Brake fluid, check
_______________ 194
Brake fluid, grade _______________ 241
Brake pad wear indicators
___ 164
, 194
Brakes
________________________ 164Braking
_______________________164
Bulb table _____________________205
CCD changer
____________________102
CD player
_____________________100
CHECK messages
_______________72
CHECKING
_____________________72
Cabin lighting __________________133
Calibration, ACC _________________90
Car alarm
______________________41
Care of safety belts
______________218
Central locking
__________________36
Change of address notification
_____232
Changing a wheel
_______________215
Changing bulbs
_________________200
Changing the engine oil
__________190
Changing the key battery __________39
Changing the wheels round _______212
Changing wiper blades
___________198
Chassis number
________________243
Child car seats
__________________19
Child safety
_____________________19
Child safety locks, rear doors
_______39
Child seats
_____________________19
Cigar lighter ____________________135
Cleaning the soft top, Convertible
____57
Climate-control system, manual
_____80
Compact spare wheel
____________214
Condensation water, A/C __________82Condensation water, ACC
_________ 85
Convertible
____________________ 47
Coolant
______________________ 192
Courtesy Headlight Feature
_______ 76
Cruise Control
_________________ 163
Cup holder
____________________ 134
DDICE/TWICE
__________________ 207
Date code, tires ________________ 214
Dim low beam
__________________ 75
Dimmer
_______________________ 78
Direction indicators
______________ 76
Direction-indicator stalk
___________ 76
Dome lighting
_________________ 133
Door mirrors
__________________ 137
Drive belt
_____________________ 197
Driving in deep water
____________ 179
Driving in hot weather ___________ 173
Driving technique
_______________ 170
Driving with a compact spare wheel

184
Driving with a load
______________ 178
Driving with a roof load
__________ 176
Driving with the trunk lid open
_____ 179
EEconomical motoring
____________ 170
Electrical system, technical data
___ 240
Electrical window
_______________ 130
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248 IndexElectrically adjustable seats
_______ 127
Electrically heated front seats ______ 129
Electrically heated rear window _____ 83
Electronic starting interlock
_________ 37
Emergency opening, fuel filler door
_144
Emergency operation of the soft top,
Convertible
____________________ 52
Emergency operation of the sunroof
_132
Emission control systems
_________ 188
Engine bay
____________________ 187
Engine bay, cleaning
_____________ 220
Engine break-in period ______ 155
, 170
Engine number
_________________ 243
Engine oil, changing
_____________ 190
Engine oil, checking _____________ 190
Engine oil, grade
________________ 237
Engine oil, volume _______________ 238
Engine variants
_________________ 239
Engine, description ______________ 188
Engine, technical data ____________ 237
FFault codes, Audio System
________ 109
Flat spot
______________________ 218
Folding the soft top, Convertible
_____ 49
For long trips
___________________ 184
Front fog lights __________________ 77
Fuel filler door, emergency opening
_144
Fuel gauge
_____________________ 68
Fuel grade _____________________ 239Fueling
_______________________151
Fuel-tank capacity
_______________239
Fuse table
_____________________208
Fuses
________________________206
GGearbox number
________________243
Gearbox oil, checking
____________191
Gearbox oil, grade
_______________240
General particulars ______________234
General safety instructions, Convertible
48
Glove compartment
______________135
HHandbrake
_____________________168
Hazard warning lights
_____________76
Head restraint
___________________18
Headlight flasher _________________75
Hood
_________________________186
Horn signal
____________________131
IIf the car does not start
___________147
Ignition switch
__________________146
Immobilizer
_____________________37
Important considerations concerning
cars with catalytic converters
_____150Important considerations for driving

148
Indicator lights
__________________ 60
Instrument lighting
_______________ 78
Integrated booster seat
___________ 26
Interior equipment
______________ 123
Interior lighting
_________________ 133
Interior lighting, Convertible
________ 58
Interior rearview mirror
__________ 137
JJack
_________________________ 215
Jump starting
__________________ 181
KKey
__________________________ 36
Key, removing
_________________ 146
LLATCH (child safety)
_____________ 21
Labels and plates
______________ 243
Leather upholstery, care of
_______ 219
Load eyes
____________________ 142
Locks
_________________________ 36
Lowering rear seat
______________ 138
Luggage compartment
__________ 138
Luggage compartment, Convertible
_56
Luggage-compartment lighting
____ 142
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