engine SAAB 9-5 2001 Repair Manual
[x] Cancel search | Manufacturer: SAAB, Model Year: 2001, Model line: 9-5, Model: SAAB 9-5 2001Pages: 272, PDF Size: 14.83 MB
Page 182 of 272

182 Starting and drivingRear towing eyeThe car has a permanently mounted towing 
eye at the back. If the car is equipped with a 
trailer hitch, this can be used instead of the 
towing eye. Considerations when towing the car 
with manual transmission Gear lever in neutral and parking lights on. 
Drive carefully and do not exceed the 
speed limit for vehicles being towed. 
Always try to keep the towrope taut by 
gently applying the brake, as necessary. 
This will avoid the towrope being jerked 
violently. 
Considerations when towing the car 
with automatic transmission Selector lever at N (neutral) and parking 
lights on. 
Drive carefully and do not exceed the 
speed limit for vehicles being towed.
Always try to keep the towrope taut by 
gently applying the brake, as necessary. 
This will avoid the towrope being jerked 
violently. 1 Selector lever in position N. 
2 Raise the oil level in the gearbox above 
normal by 2 extra quarts. Use oil of type 
Texaco Texamatic Dexron III. 
3 The local regulations on towing speeds 
must be followed.
The highest permissible towing speed is 
30 mph (50 km/h), unless the legal limit 
is lower. The longest permissible towing 
distance is 25-30 miles (40-50 km). If the 
car has to be transported farther than 
that, summon a tow truck. A flat bed tow 
truck is the preferred method to tow.
4 When the car is being returned to ser-
vice, check the gearbox oil, and reduce 
it to the prescribed amount if necessary.
Failure to follow these guidelines can result 
in damage.
Cars with automatic transmission cannot be 
bump started. In an emergency, it is possi-
ble to start the engine using jump leads (see 
the section, ”Jump starting” on page  183). NOTE The car must be towed front first.
 If the car is to be towed with the front 
wheels off the ground, make sure the 
parking brake is off, as this acts on the 
rear wheels. 
IB483
Rear towing eye 
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Page 184 of 272

184 Starting and driving
5 Check that the jumper cables do not 
have loose or missing insulation. If they 
do, you could get a shock and also the 
vehicles could be damaged.
Before you connect the cables, here are 
some basic things you should know. 
Positive (+) will go to positive (+) and 
negative (-) will go to negative (-) or a 
major metal engine part with a good 
ground. Do not connect (+) to (-) or you 
will get a short that could injure you or 
would damage the battery and maybe 
other parts as well.
6 Connect the red positive (+) cable to the 
positive (+) terminal of the vehicle with 
the discharged battery.
7 Do not let the other end touch metal. 
Connect it to the positive (+) terminal of 
the good battery. Use a remote positive 
(+) terminal if the vehicle has one.8 Now connect the black negative (-) 
cable to the good battery’s negative ter-
minal.
Do not let the other end touch anything 
until the next step. The other end of the 
negative cable does not go to the dead 
battery. It goes to a major metal part with 
a good ground on the engine of the vehi-
cle with the discharged battery.
9 Attach the cable at least 18 inches 
(45 cm) away from the discharged bat-
tery, but not near engine parts that 
move. The electrical connection is just 
as good there, but the chance of sparks 
getting back to the battery is much less.
10 Start the vehicle with the good battery 
and run the engine for a while.
11 Try to start the vehicle with the dis-
charged battery. If it does not start after 
a few tries, it probably needs service.
12 Remove the cables in reverse order to 
prevent electrical shorting. Take care 
that they do not touch each other or any 
other metal.
WARNING
An electric fan can start up even when the 
engine is not running and can injure you. 
Keep hands, clothing and tools away from 
any underhood electric fan.
WARNING
Using a match or flame of any kind near a 
battery can cause battery gas to explode. 
You can suffer burns or be blinded. Use a 
flashlight if you need more light.
Be sure the battery has enough water. 
The battery installed in your new Saab 
has filler caps. Be sure the right amount 
of water is there. Add distilled or boiled 
water if the level is too low. If you don’t, 
explosive gas could be present.
Be sure the electrolyte in the battery is not 
frozen. Discharged batteries will freeze. 
When connecting jumper cables to a 
frozen battery, gas from the chemical 
reaction inside the battery can build up 
under the ice and cause an explosion.
Battery fluid contains acid that can burn 
you. Do not get it on you. If you acciden-
tally get it in your eyes or on your skin, 
flush the area with water and get medical 
help immediately.
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Page 186 of 272

186 Starting and drivingParking on a hillWhen parking on a steep hill, turn the front 
wheels so that they will be blocked by the 
curb if the car should move. Long-term parkingIf the car is not going to be used for some 
time, e.g. 3–4 months, the following steps 
are recommended: 
 Run the engine to normal temperature 
before long-term parking. 
 Drain the washer-fluid reservoir and 
hoses. 
 Wash and wax the car. Clean the rubber 
seals on the hood, luggage compartment 
lid and doors, and lubricate them with 
glycerol (glycerin). 
 After washing the car, dry the brake discs 
by taking the car out on the road and 
applying the brakes a few times. 
 Fill the fuel tank with fuel to prevent con-
densation forming in it. 
 Top up the coolant and check the anti-
freeze before the onset of winter. 
 Park the car in a dry, covered and 
well-ventilated building. Leave the park-
ing brake OFF! 
 Disconnect the negative (-) battery lead. 
If frost is likely to occur during the 
long-term parking, remove the battery 
and store it away from the frost. 
 Ideally, the car should be put up on 
blocks, with the wheels off the ground. If 
this is not possible, inflate the tires to 
about 43 psi (300 kPa).  Leave all the windows open a crack and 
cover the car with a fabric tar paulin - not 
one made of plastic. 
123
IB485
1Pointing downhill and 
against the curb
– Turn the wheels into 
the curb and edge the 
car forward until the 
wheels touch the curb.2Pointing uphill and 
against the curb
– Turn the wheels away 
from the curb and edge 
the car back until the 
wheels touch the curb.3Pointing uphill or 
downhill – no curb
– Turn the wheels 
towards the edge of the 
road. If the car should 
start rolling, it will not run 
into the road.
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Page 187 of 272

187 Car care and technical information
Car care and 
technical 
information
  Hood release handle .......    188 
Engine compartment, 
4-cyl. engine ...................    189 
Engine compartment, 
6-cyl. (3.0t V6).................    190 
Emission control systems    191 
Engine...............................   192 
Engine oil .........................    193 
Transmission fluid...........    195 
Coolant .............................   196 
Brake and clutch fluid .....    198 
Power steering fluid ........    199 
Battery ..............................   199 Drive belts ........................    202 
Wipers and washers .......    203 
Changing bulbs ...............    205 
Fuses ................................   215 
Wheels ..............................   221 
Compact spare wheel .....    225 
Flat spotting.....................    229 
Air conditioning (ACC) ...    230 
Safety belts ......................    231 
Upholstery and trim ........    231 
Textile carpeting..............    232 
Washing the car ..............    232 
Waxing and polishing .....    233 Engine compartment .......    233 
Touching up the paint .....    233 
Anticorrosion treatment ..    234 
For long trips ....................    236 
Recovery and/or recycling 
of automotive materials.    236 
Headlight aiming ..............    238 
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Page 189 of 272

189 Car care and technical information
Engine compartment, 4-cyl. engine
8
7
9
10
6
2
4
3
5
IB488
1
Engine compartment, 4-cyl. engine 1 Engine-oil dipstick/filler cap 
2 Reservoir, brake/clutch fluid 
3 Fuse box 
4 Expansion tank, coolant 
5 Washer-fluid filler cap 
6Battery 
7 Dipstick, automatic transmission fluid 
8 Turbo unit 
9 Ignition discharge module 
10 Reservoir, power-steering fluid 
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Page 190 of 272

190 Car care and technical informationEngine compartment, 6-cyl. (3.0t V6)
10
7
9
8
1
3
2
5
4
6
IB576
Engine compartment, 6-cyl. (3.0t V6) 1 Engine-oil dipstick 
2 Engine-oil filler cap 
3 Reservoir, brake/clutch fluid 
4 Fuse box 
5 Expansion tank, coolant 
6 Washer-fluid filler cap 
7Battery 
8 Dipstick, automatic transmission fluid 
9 Ignition discharge module 
10 Reservoir, power-steering fluid 
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Page 191 of 272

191 Car care and technical information
Engine familiesSaab cars imported into the United States 
and Canada meet all applicable emission 
control standards. The engine family and 
appropriate tune-up specifications are iden-
tified on a label affixed to the left front inner 
fender.
These engine families meet applicable EPA 
Federal Standards, California State Stan-
dards and Canadian Federal Standards and 
are equipped with the following systems:
• Sequential multiport fuel injection system.
 Three way catalytic converter.
 Crankcase emissions control system.
 Evaporative emission control system.
 On-Board diagnostic (OBD II) system.
Emission control 
systemsThe systems for controlling emissions to the 
atmosphere require regular checking and 
adjustment at the intervals specified in the 
service program.
In addition to meeting the exhaust emission 
regulations and thereby helping to keep the 
environment clean, a correctly tuned engine 
will also give maximum fuel economy.Saab Trionic engine management 
systemThe Saab Trionic engine management 
system is a unique Saab development that 
combines sequential multiport fuel injection, 
electronic distributorless ignition and turbo-
charger boost pressure control into one sys-
tem.
The Trionic engine control module (ECM) 
monitors many different engine parameters 
such as: 
 Intake manifold pressure.
 Intake air temperature.
 Crankshaft position.
 Engine coolant temperature.
 Throttle position and
 The oxygen content of the exhaust gases.
The ECM receives information regarding 
engine knocking from a sophisticated feed-
back function in the ignition discharge unit.
By processing all of this information, the Tri-
onic system can control fuel injector open-ing duration, ignition timing and turbo-
charger boost pressure to provide excellent 
engine performance while maintaining low 
emissions and fuel consumption.
NOTEThe Trionic engine management systems 
continuously monitors the operation of 
these systems and have on-board diag-
nostic capabilities (OBD II). 
If the ”Engine malfunction (CHECK 
ENGINE)” lamp   in the main instru-
ment illuminates, this indicates that the 
Trionic ECM has detected a problem. The 
car will continue to operate, but perfor-
mance may be diminished. You should 
have your car checked by a Saab dealer 
as soon as possible.
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Page 192 of 272

192 Car care and technical informationORVR (Onboard Refueling Vapor 
Recovery)Hydrocarbon vapors formed when refueling 
will be recovered by the car and not 
released into the atmosphere. The hydro-
carbons are absorbed in a evaporative 
emission canister. When the engine is sub-
sequently started, the evaporative emission 
canister is gradually purged as air is sucked 
into it through a shut-off valve. The hydro-
carbon/air mixture passes through the evap 
canister purge valve and into the engine 
where it is burned.
When refueling, make sure you screw the 
filler cap on and keep turning until it has 
clicked at least 3 times. Otherwise, it is pos-
sible for the CHECK ENGINE light to illumi-
nate and a ”TIGHTEN FUEL FILLER CAP” 
message to appear on SID.
Refueling, see page 154.
Engine2.3-liter engineThe 2.3-liter model is a transverse, 4-cylin-
der in-line engine with twin overhead cam-
shafts and 4 valves per cylinder.
This engine is equipped with balance shafts 
that reduce engine vibration to a minimum.
The balance shafts are chain driven and 
rotate at twice the speed of the crankshaft.
They produce forces and torques that are 
opposed to those generated by the pistons 
and connecting rods, an effect that occurs 
twice for each revolution of the engine. 
Engine noise is also reduced as the 
counter-rotating shafts counteract the vibra-
tion from the moving parts of the engine.
The transmission, located on the right 
(viewed from the front), is integrated with 
the engine. All models have front-wheel 
drive.
3.0t V6 engine The 3.0-liter engine is a transverse, V6 
engine with each bank of cylinders having 
double overhead camshafts and 4 valves 
per cylinder.
The transmission, located on the right 
(viewed from the front), is integrated with 
the engine. All models have front-wheel 
drive.
IB601
Balance shafts, 4-cyl. engine 
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Page 193 of 272

193 Car care and technical information
Engine oilChecking the oil level Check the engine-oil level regularly. This 
should be done after the engine has been 
run to normal temperature and then allowed 
to cool for 2–5 minutes, with the car stand-
ing on level ground. Remove the dipstick 
and wipe it clean before checking the level.
4-cylinder engine The oil level must not be allowed to drop 
below the MIN mark on the dipstick, nor 
should oil be filled beyond the MAX mark, as 
this can lead to excessive oil consumption.
The distance between the MIN and MAX 
marks on the dipstick corresponds to a 
volume of approximately 1.05 qts (1 liter).
When necessary, add oil of the recom-
mended grade via the dipstick tube.
3.0t V6 engine The oil level must not be allowed to drop 
below the MIN mark on the dipstick, nor 
should oil be filled beyond the MAX mark, as 
this can lead to excessive oil consumption.
The distance between the MIN and MAX 
marks on the dipstick corresponds to a 
volume of approximately 1.05 qts (1 liter).
Top up, as necessary, with oil of the recom-
mended grade.
IB491 
Engine-oil filler cap and dipstick, 
4-cylinder engine 
IB1123
Engine-oil dipstick and filler cap, 3.0t V6 
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Page 194 of 272

194 Car care and technical informationOil changingThe engine oil must be changed in accor-
dance with the service program, see page  
242.
Oil volume and grade, see page  253.
Oil changing should be carried out on a 
warm engine. 
1 Unscrew the drain plug in the bottom of 
the sump and leave the oil to drain into 
an oil tray or other suitable receptacle for 
at least ten minutes. Take care, as the oil 
may be hot.
2 After the oil has been drained, unscrew 
and remove the oil filter. 
3 Fit a new filter and tighten it by hand.
4 Refit the drain plug with a new washer.
5 Fill with new engine oil.
Run the engine to normal temperature and 
check the oil level. 
 NOTEChange of engine oil and oil filter may be 
required more frequently (5000-mile 
intervals (8,000 km)) if any one of the fol-
lowing conditions apply to the car:
 Most trips are less than 5 to 10 miles (8 
to 16 km). This is particularly important 
when outside temperatures are below 
freezing.
 Most trips include extensive idling 
(such as frequent stop-and-go driving).
 Most trips are through dusty areas.
 You frequently tow a trailer or use a car-
rier on top of your vehicle.
 If the vehicle is used for delivery ser-
vice, police, taxi or other commercial 
applications.
IB493
Drain plug and oil filter, 4-cylinder engine 
IB494
Drain plug and oil filter, 3.0t V6 
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