service SAAB 9-5 2005 Owner's Manual

187 Car care and technical information
Changing engine oil
The engine oil must be changed in accor-
dance with the service program, see
page 246.
Oil volume and grade, see page 255.
Oil changing should be carried out on a
warm engine.
1 Unscrew the drain plug in the bottom of
the sump and leave the oil to drain into
an oil tray or other suitable receptacle for
at least ten minutes. Take care, as the oil
may be hot.
2 After the oil has been drained, unscrew
and remove the oil filter.
3 Fit a new filter and tighten it by hand.
4 Refit the drain plug with a new washer.
5 Fill with new engine oil.
Run the engine to normal temperature and
check the oil level.
Change of engine oil and oil filter may be
required more frequently, see page 246.
WARNING
 Prolonged and repeated exposure of
the skin to engine oil can cause seri-
ous skin disorders. Avoid prolonged
skin contact whenever possible.
 Used engine oil contains chemicals
that have caused cancer in laboratory
animals. Always protect your skin by
washing thoroughly with soap and
water.
 Keep oil out of reach of children.
 Do not touch the turbocharger or
exhaust manifold. These get very hot
when the engine has been running.
 Do not spill oil on hot parts of the
engine as this could cause a fire. Used
engine oil is particularly flammable.
 Protect the environment. Do not
dispose of oil in the ground or down a
drain. Dispose of all used oil and oil
filters at an appropriate disposal facil-
ity.
IB491
Engine-oil filler cap and dipstick
IB493
Drain plug and oil filter
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188 Car care and technical informationTransmission fluidManual transmission Check and top up the fluid in accordance
with the service program.Automatic transmissionCheck and top up the fluid in accordance
with the service program.
Coolant The expansion tank is transparent to facili-
tate checking of the coolant level.
When the engine is cold, the coolant must
not lie over the KALT/COLD mark on the
expansion tank.If the message
”Coolant level low.
Refill.”
is displayed on the SID, check the level of
fluid in the expansion tank.
Top up, as necessary, with equal parts of
clean water and Saab-approved coolant.
If the expansion tank is empty when coolant
is added, run the engine to normal tempera-
ture and top up again, as necessary.
WARNING
 Proceed with caution if the radiator is
boiling when you open the hood.
Never remove the expansion-tank
filler cap when the radiator is boiling.
 The cooling system is pressurized –
hot coolant and vapor can escape
when the filler cap is released. These
can cause injury to your eyes and
burns. Loosen the cap carefully, and
let the engine cool before removing
the cap.
 Exercise care when adding coolant.
Coolant on hot surfaces constitutes a
fire risk.
IB1338
Coolant expansion tank
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189 Car care and technical information
The cooling system is charged at the factory
with coolant containing a 45 % concentra-
tion of a combined antifreeze and corrosion
inhibitor. A weaker mixture will result in
reduced anticorrosion protection. For pro-
tection against freezing in very cold
weather, a stronger concentration will be
needed.
A 60 % concentration of antifreeze will pro-
vide protection at temperatures down to -
58 F (–50°C).
The coolant does not normally have to be
changed during the service life of the car.
The type of coolant used has a reddish color
and should not be mixed with other types of
coolant. Saab Original coolant should be
used all year round. Only use coolant appro-
ved by Saab.
Note:
If incorrect coolant is used or added, the life-
time properties will be affected. Even if the
coolant is flushed from the system and
replaced with life-time coolant, life-time pro-
perties are no longer retained and the coo-
lant must then be drained and replaced at
regular intervals.

Brake and clutch fluid Checking the fluid level The combined brake and clutch-fluid reser-
voir is transparent to facilitate checking of
the fluid level.
The level should be between the MAX and
MIN marks. Top up, as necessary, with DOT 4
fluid. Do
not
use DOT 5 brake fluid.
NOTICEAlways mix the antifreeze with the
appropriate volume of water before
adding it to the cooling system.
If pure antifreeze is added, the engine
could still freeze and be damaged. This is
because the antifreeze will not mix
properly with the coolant before the
thermostat has opened to allow full
circulation.
WARNING
Brake fluid deteriorates as it becomes
old. Because it is hygroscopic, it absorbs
water from the air and, in time, could allow
vapor to form in the brake system, thus
reducing its performance. It is therefore
important that brake fluid be changed
regularly, as specified in the service
program.
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191 Car care and technical information
Power steering fluidCheck the level of the power steering fluid in
the reservoir regularly, in accordance with
the service program.
The wheels should point forward during the
check.
Clean around the cap before it is unscre-
wed. Clean the dipstick. Screw in the cap
completely again before checking the level.
The oil should lie between the MAX and MIN
marks when the oil temperature is about
70°F (+20°C). If the oil is colder the level can
be lower, and in higher temperatures the
level can be higher, both of which are
acceptable.
Top up with ”Power Steering Fluid
CHF 11S”.
Air filter
WARNING
 Do not fill the power steering fluid to
above the MAX mark. Too much fluid
can result in leakage.
 Power steering fluid on hot engine
components constitutes a fire risk.
WARNING
 For Service and Repair, parts equiva-
lent to those used by Saab should be
used.
 Be aware that some non standard
replacement parts may put you in an
unsafe condition, even if they might fit.
IB501
Power steering fluid reservoir
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197 Car care and technical information
Changing bulbsCheck that the new bulb is working when finished.Use only "Long Life" bulbs.Headlight aiming, see page 242.
Xenon headlight(if equipped)Xenon headlights produce roughly twice as much light as halogen
bulbs and have a significantly longer service life.
The lamp units consist of a gas discharge lamp containing xenon.
When the lights are switched on a very high voltage activates the
xenon gas. The lamps soon reach full intensity.
Cars with xenon headlights have automatic levelling. The levelling
system comprises two sensors on the front axle, one on the rear axle
and a control unit under the headlight housing. Headlight alignment
is regulated automatically to prevent dazzling oncoming traffic.
Alignment is also adjusted during braking.
WARNING
Before changing a bulb in the engine bay, switch off the engine to
avoid danger of fingers and hands being injured by moving parts.
The radiator fan can start up even when the engine is switched off.Xenon headlights are high voltage and must therefore be
changed at an authorized Saab workshop. Work involving
high-voltage components is potentially lethal.NOTICE Since the headlight lenses are made of plastic, rinse dried-on
dirt with water and allow it time to soften up before cleaning
the lenses. Avoid rubbing the lenses when dry and never use
solvents.
 Use de-icer spray instead of scraping the ice off.
NOTICE Do not fit bulbs with a higher rating than 55 W, since the head-
light reflector and the wiring of the car are not designed for a
higher wattage.
 Switch off the ignition before changing a bulb, to avoid possi-
ble short-circuiting.
 Do not touch the glass of the bulbs with your fingers. The oil
on your skin can shorten the life of the bulb.
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217 Car care and technical information
Tires Your new vehicle comes with high-quality
tires made by a leading tire manufacturer. If
you ever have questions about your tire
warranty and where to obtain service, see
your Saab Warranty and Service Record
Booklet for details.
Inflation - Tire PressureThe Tire-Loading Information label shows
the correct inflation pressures for your tires
when they’re cold. “Cold” means your
vehicle has been sitting for at least three
hours or driven no more than 1 mile (1.6
km).Notice:
Don’t let anyone tell you that
underinflation or overinflation is all
right. It’s not. If your tires don’t have
enough air (underinflation), you can get
the following:
Too much flexingToo much heatTire overloadingBad wearBad handlingBad fuel economy
If your tires have too much air (overinfla-
tion), you can get the following:Unusual wearBad handlingRough ride
Needless damage from road hazards
Adjust the tire pressure to match the current
load and speed of the car (see page 261).
The stated tire pressures apply to cold tires,
i.e. tires that are the same temperature as
the outside air temperature. Tire pressure
increases as the tires become warm (e.g.
during highway driving) by approximately
0.3 bar (4 psi). When the temperature of the
tires changes by 50°F (10°C), the tire pres-
sure will change 0.1 bar (2 psi).
Never reduce the pressure of a hot tire. If the
tires are hot when you check them, only
increase the pressure, if necessary.
WARNING
Poorly maintained and improperly used
tires are dangerous.
 Overloading your tires can cause
overheating as a result of too much
friction. You could have an blow-out
and a serious accident. See “Loading
Your Vehicle” on page 226.
 Underinflated tires pose the same
danger as overloaded tires. The
resulting accident could cause serious
injury. Check all tires frequently to
maintain the recommended pressure.
Tire pressure should be checked
when your tires are cold.
 Overinflated tires are more likely to be
cut, punctured or broken by a sudden
impact – such as when you hit a
pothole. Keep tires at the recom-
mended pressure.
 Worn, old tires can cause accidents. If
your tread is badly worn, or if your tires
have been damaged, replace them.
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221 Car care and technical information
Uniform Tire Quality GradingQuality grades can be found where applica-
ble on the tire sidewall between tread shoul-
der and maximum section width. For
example:Treadwear 200 Traction AA
Temperature AThe following information relates to the
system developed by the United States
National Highway Traffic Safety Administra-
tion, which grades tires by treadwear, trac-
tion and temperature performance. (This
applies only to vehicles sold in the United
States.) The grades are molded on the side-
walls of most passenger car tires. The Uni-
form Tire Quality Grading system does not
apply to deep tread, winter-type snow tires,
space-saver or temporary use spare tires,
tires with nominal rim diameters of 10 to 12
inches (25 to 30 cm), or to some limited-pro-
duction tires.
While the tires available on General Motors
passenger cars and light trucks may vary
with respect to these grades, they must also
conform to federal safety requirements and
additional General Motors Tire Perfor-
mance Criteria (TPC) standards.
TreadwearThe treadwear grade is a comparative
rating based on the wear rate of the tire
when tested under controlled conditions on
a specified government test course. For
example, a tire graded 150 would wear one
and a half (1.5) times as well on the govern-
ment course as a tire graded 100. The rela-
tive performance of tires depends upon the
actual conditions of their use, however, and
may depart significantly from the norm due
to variations in driving habits, service prac-
tices and differences in road characteristics
and climate.Traction – AA, A, B, CThe traction grades, from highest to lowest,
are AA, A, B, and C. Those grades repre-
sent the tire’s ability to stop on wet pave-
ment as measured under controlled condi-
tions on specified government test surfaces
of asphalt and concrete. A tire marked C
may have poor traction performance. War-
ning: The traction grade assigned to this tire
is based on straight-ahead braking traction
tests, and does not include acceleration,
cornering, hydroplaning, or peak traction
characteristics.
Temperature – A, B, CThe temperature grades are A (the highest),
B, and C, representing the tire’s resistance
to the generation of heat and its ability to dis-
sipate heat when tested under controlled
conditions on a specified indoor laboratory
test wheel. Sustained high temperature can
cause the material of the tire to degenerate
and reduce tire life, and excessive tempera-
ture can lead to sudden tire failure. The
grade C corresponds to a level of perfor-
mance which all passenger car tires must
meet under the Federal Motor Vehicle
Safety Standard No. 109. Grades B and A
represent higher levels of performance on
the laboratory test wheel than the minimum
required by law.
Warning: The temperature grade for this tire
is established for a tire that is properly infla-
ted and not overloaded. Excessive speed,
underinflation, or excessive loading, either
separately or in combination, can cause
heat buildup and possible tire failure.
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224 Car care and technical informationTire Sidewall LabelingUseful information about a tire is molded
into it´s sidewall.Tire size:
The tire size ia a combination of
letters and numbers used to define a parti-
cular tire´s width, height, aspect ratio, cons-
truction type and service description.
Department of Transportation (DOT):

The Department of Transportation (DOT)
code indicates that the tire is in compliance
with the U.S. Department of Transportation
Motor Vehicle Safety standards.
Tire Identification Number (TIN):
The let-
ters and numbers following DOT code are
the Tire Identification Number (TIN). The
TIN shows the manufacturer and plant
code, tire size, and date the tire was manu-
factured. The TIN is molded onto both sides
of the tire.
Tire Ply Material:
The type of cord and
number of plies in the sidewall and under
the tread.
Uniform Tire Quality Grading (UTQG):

Tire manufacturers are required to grade
tires based on performance factors:
treadwear, traction and temperature resis-
tance. For more information see “Uniform
Tire Quality Grading” on page 221.
Maximum Cold Inflation Load Limit:
Max-
imum load that can be carried and the max-
imum pressure needed to support that load.
For information on recommended tire pres-
sure see “Lowest recommended tire pres-
sure, cold tires” on page 261and “Loading
Your Vehicle” on page 226.
Tire SizeThe following illustration shows an example
of a typical passenger car tire size.Tire Width:
The three-digit number indica-
tes the tire section width in millimeters from
sidewall to sidewall.
215
/55 R 16 93 H
| |||||
abcdef
aTire Width
b Aspect Ratio
c Belt Rating
d Rim diameter
e Load range
f Speed rating
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235 Car care and technical information
Fault diagnosisIf a fault occurs in the A/C system, there are
a number of checks you can perform your-
self. If the fault persists, however, have the
system checked by an authorized Saab
dealer.Important!When the A/C system is running, the intake
air is dehumidified, and the resultant con-
densation is drained off through two outlets
underneath the floor of the car in the vicinity
of the front doors. It is therefore perfectly
normal for water to be seen dripping from
these outlets when the car is parked. The
warmer the ambient air and the higher the
humidity, the greater will be the amount of
condensation formed.Inadequate cooling:a Check that the condenser (forward of
the radiator) has not become clogged
with dirt and insects.
b Make sure that the drive belt for the com-
pressor is not slipping.
c Check the fuses for the ventilation fans
and compressor.
Maintenance The drive belt for the compressor should
be inspected under the regular service
program.
 Clean dirt and insects away from the con-
denser and radiator to prevent clogging.
When washing the car, use the hose to
spray the radiator and condenser (located
forward of the radiator) from both sides
(both from the front of the car and from
inside the engine bay). Do not use a pres-
sure washer.Caution: Do not use the hose when the
engine is hot.Other than in extremely cold weather, do not
screen the radiator, e.g. with netting, as this
will greatly diminish its cooling capacity.Note:
The A/C system will only operate
when the outdoor temperature is above the
freezing point (0°C, 32°F).
Safety beltsRegularly check the function of the safety
belts as follows:
 Hold the diagonal strap and pull it sharply.
The safety belt should
lock
and it should
not be possible to withdraw it further.
Check the anchorage points in the floor.
They must not have suffered rust damage.
There must be no frayed threads in the web-
bing.
Safety belts must not come into contact with
substances such as polishes, oils or other
chemicals. If the straps are dirty, wash them
with warm water and a detergent or have
them replaced.
WARNING
If the car is involved in a crash, the safety
belts, belt pretensioners and other
components must be inspected by an
authorized Saab dealer.
Never make any alterations or repairs to
the safety belt yourself.
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242 Car care and technical informationRecovery and/or
recycling of automotive
materialsA typical car consists of metals (65–75 %),
plastics (10–15 %), rubber (5 %) and small
quantities of glass, wood, paper and texti-
les. The recycling of metals has been com-
monplace for a long time now.
To facilitate sorting of other materials for
recycling, plastic parts, for instance, have
been marked to identify the precise nature
of the plastic.
The quantity of materials in the car that can
be recycled or recovered depends on the
scrapping facilities in different countries. EU
legislation that comes into force in 2006 will
require a minimum of 85 % of the total
weight of materials to be recycled. Howe-
ver, every major car salvage yard in each
market will receive details from Saab of how
the highest percentage of materials can be
reclaimed.
Headlight aimingThe vehicle has a visual optical headlight
aiming system equipped with vertical
aiming device. The aim has been preset at
the factory and should normally not need
further adjustments.
If your headlights are damaged in a crash,
the headlight aim may be affected. If you
believe your headlights need to be re-
aimed, we recommend that you take it to
your Saab dealer for service, however, it is
possible for you to re-aim your headlights as
described in the following procedure.To check the aim, the vehicle should be pro-
perly prepared as follows:
 The vehicle shall be placed so that the
headlights are 25 ft (7.6 m) from a light
colored wall or other flat surface. The
aiming area should be darkened, this will
improve your ability to see the beam of the
low beam headlight being aimed.
 The vehicle must have all four wheels on
a perfectly level surface which is level all
the way to the wall or other flat surface.
 The vehicle should be placed so it is per-
pendicular to the wall or other flat surface.
 The vehicle should be unloaded and fuel
tank full, and one person or 160 lbs.
(75 kg) on the drivers seat.
WARNING
Before checking/adjusting the headlight
aiming, switch off the engine to avoid
danger of fingers and hands being injured
by moving parts.
The radiator fan can start up even when
the engine is switched off.NOTICETo make sure that your headlights are
aimed properly read all instructions
before beginning. Failure to follow these
instructions could cause damage to
headlight parts or a not correctly aimed
headlight.
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