brake SATURN VUE 2006 Repair Manual

Wheel Alignment and Tire Balance
The tires and wheels on your vehicle were aligned
and balanced carefully at the factory to give you
the longest tire life and best overall performance.
Adjustments to wheel alignment and tire balancing
will not be necessary on a regular basis. However,
if you notice unusual tire wear or your vehicle pulling
to one side or the other, the alignment may need to
be checked. If you notice your vehicle vibrating when
driving on a smooth road, your tires and wheels
may need to be rebalanced. See your retailer for
proper diagnosis.
Wheel Replacement
Replace any wheel that is bent, cracked or badly
rusted or corroded. If wheel nuts keep coming loose,
the wheel, wheel bolts and wheel nuts should be
replaced. If the wheel leaks air, replace it (except some
aluminum wheels, which can sometimes be repaired).
See your retailer if any of these conditions exist.
Your retailer will know the kind of wheel you need.
Each new wheel should have the same load-carrying
capacity, diameter, width, offset and be mounted
the same way as the one it replaces.If you need to replace any of your wheels, wheel bolts
or wheel nuts, replace them only with new Saturn
original equipment parts. This way, you will be sure
to have the right wheel, wheel bolts and wheel nuts
for your vehicle.
{CAUTION:
Using the wrong replacement wheels, wheel
bolts, or wheel nuts on your vehicle can be
dangerous. It could affect the braking and
handling of your vehicle, make your tires lose
air and make you lose control. You could have
a collision in which you or others could be
injured. Always use the correct wheel, wheel
bolts, and wheel nuts for replacement.
Notice:The wrong wheel can also cause problems
with bearing life, brake cooling, speedometer or
odometer calibration, headlamp aim, bumper height,
vehicle ground clearance, and tire or tire chain
clearance to the body and chassis.
SeeChanging a Flat Tire on page 5-72for more
information.
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Used Replacement Wheels
{CAUTION:
Putting a used wheel on your vehicle is
dangerous. You cannot know how it has been
used or how far it has been driven. It could fail
suddenly and cause a crash. If you have to
replace a wheel, use a new Saturn original
equipment wheel.
Tire Chains
{CAUTION:
If your vehicle has P235/65R16, P235/60R17 or
245/50R18 size tires, do not use tire chains,
there is not enough clearance.
Tire chains used on a vehicle without the proper
amount of clearance can cause damage to the
brakes, suspension or other vehicle parts.
CAUTION: (Continued)
CAUTION: (Continued)
The area damaged by the tire chains could
cause you to lose control of your vehicle and
you or others may be injured in a crash.
Use another type of traction device only if its
manufacturer recommends it for use on your
vehicle and tire size combination and road
conditions. Follow that manufacturer’s
instructions. To help avoid damage to your
vehicle, drive slowly, readjust or remove the
device if it’s contacting your vehicle, and
do not spin your wheels.
If you do nd traction devices that will t,
install them on the front tires.
Notice:If your vehicle has a tire size other than
P235/65R16, P235/60R17 or 245/50R18 size tires,
use tire chains only where legal and only when you
must. Use only SAE Class “S” type chains that
are the proper size for your tires. Install them on the
front tires and tighten them as tightly as possible
with the ends securely fastened. Drive slowly
and follow the chain manufacturer’s instructions.
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If you can hear the chains contacting your vehicle,
stop and retighten them. If the contact continues,
slow down until it stops. Driving too fast or
spinning the wheels with chains on will damage
your vehicle.
If a Tire Goes Flat
It is unusual for a tire to blowout while you are driving,
especially if you maintain your vehicle’s tires properly.
If air goes out of a tire, it is much more likely to leak
out slowly. But if you should ever have a blowout, here
are a few tips about what to expect and what to do:
If a front tire fails, the at tire will create a drag that pulls
the vehicle toward that side. Take your foot off the
accelerator pedal and grip the steering wheel rmly.
Steer to maintain lane position, and then gently brake
to a stop well out of the traffic lane.
A rear blowout, particularly on a curve, acts much like a
skid and may require the same correction you would
use in a skid. In any rear blowout remove your foot from
the accelerator pedal. Get the vehicle under control
by steering the way you want the vehicle to go. It may
be very bumpy and noisy, but you can still steer.
Gently brake to a stop, well off the road if possible.
{CAUTION:
Lifting a vehicle and getting under it to do
maintenance or repairs is dangerous without
the appropriate safety equipment and training.
The jack provided with your vehicle is designed
only for changing a at tire. If it is used for
anything else, you or others could be badly
injured or killed if the vehicle slips off the jack.
Use the jack provided with your vehicle only
for changing a at tire.
If a tire goes at, the next part shows how to use the
jacking equipment to change a at tire safely.
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Changing a Flat Tire
If a tire goes at, avoid further tire and wheel damage
by driving slowly to a level place. Turn on your
hazard warning ashers.{CAUTION:
Changing a tire can be dangerous. The vehicle
can slip off the jack and roll over or fall on you
or other people. You and they could be badly
injured or even killed. Find a level place to
change your tire. To help prevent the vehicle
from moving:
1. Set the parking brake rmly.
2. Put an automatic transaxle shift lever in
PARK (P), or shift a manual transaxle to
FIRST (1) or REVERSE (R).
3. Turn off the engine and do not restart
while the vehicle is raised.
4. Do not allow passengers to remain in
the vehicle.
To be even more certain the vehicle will not
move, you should put blocks at the front and
rear of the tire farthest away from the one
being changed. That would be the tire on the
other side, at the opposite end of the vehicle.
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{CAUTION:
Incorrect wheel nuts or improperly tightened
wheel nuts can cause the wheel to come loose
and even come off. This could lead to an
accident. Be sure to use the correct wheel
nuts. If you have to replace them, be sure to
get new GM original equipment wheel nuts.
Stop somewhere as soon as you can and have
the nuts tightened with a torque wrench to the
proper torque specication. SeeCapacities
and Specifications on page 5-99for wheel nut
torque specication.
Notice:Improperly tightened wheel nuts can lead
to brake pulsation and rotor damage. To avoid
expensive brake repairs, evenly tighten the wheel
nuts in the proper sequence and to the proper
torque specication. SeeCapacities and
Specifications on page 5-99for the wheel nut
torque specication.12. Tighten the wheel nuts
rmly in a crisscross
sequence, as shown.
13. Lower the jack all the way and remove the jack
from under the vehicle.
14. Tighten the bolts rmly with the wheel wrench.
Notice:Wheel covers will not t on your compact
spare. If you try to put a wheel cover on the compact
spare, you could damage the cover or the spare.
Do not try to put a wheel cover on your compact spare
tire. It will not t. Store the wheel cover in the trunk
until you have the at tire repaired or replaced.
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Instrument Panel Fuse Block
The instrument panel fuse block is located on the
passenger’s side of the lower console.
Fuses Usage
CRUISE Cruise Control Switch, Brake Switch
EPS Electronic Power Steering
IGN 1Instrument Cluster, Brake
Transmission Shift Interlock
Solenoid, Traction Switch, Fog
Lamp Switch
LOCK/MIRRORPower Door Locks, Power Mirror,
Entry Control
BCMBody Control Module, Front Wipers,
Windows, Sunroof
BCM (IGN 1) Body Control Module
AIR BAG Sensing and Diagnostic Module
RADIO (IGN)Radio, Power Mirror,
Premium Radio Amplier
TURN Turn Lamps
HVAC HVAC Control Head
HAZARD Hazard Lamps
HTD SEATS Heated Seats
RADIO Radio, Data Link Connector
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Fuses Usage
ABS PWR Anti-Lock Brake System Battery
REAR DEFOG Rear Defogger
COOL HI (L4)/
COOL 1 (V6)Cooling Fans High (L4)/
Cooling Fan 1 (V6)
FOG LP Fog Lamps
LH HDLP Left Headlamp
RR WIPER Rear Wiper
ABS Anti-lock Brake System Module
PWR WDW Power Window Relay and Sunroof
CIGAR/AUX2 Cigarette Lighter
HVAC
BLOWERHVAC Blower Motor
RH HDLP Right Headlamp
FRT WIPER Front Wiper
ETCEngine Control Module (ECM),
Electronic Throttle Control (V6)
SUNROOF Sunroof Module
BRAKE Stop LampsFuses Usage
IGN Ignition switch
IGN/INJ (L4),
ECM/
CAM (V6)Engine Ignition Module, Fuel
Injectors (2.2L L4 (L61))
Camshaft Sensor, Main Relay
Voltage To PCM, Ignition Coils 1-6
INJECTORS
(3.5L V6 (L66))Fuel Injection
PWR TRAINEngine Control Module (ECM),
Transmission Control
Module (TCM), Transmission,
L66 Powertrain Control
Module (PCM)
BACKUPLow Coolant Switch,
Backup Lamps (2.2L L4 (L61)),
Vehicle Speed Sensor (Manual),
Transmission Range Switch
(2.2L L4 (L61))
HTD SEATS Heated Seats
COOL LO (L4)/
COOL 2 (V6)Cooling Fan Low (L4),
Cooling Fan (V6)
A/C CLUTCHAir Conditioning Clutch,
Back Up Lamps (3.5L V6 (L66))
FUEL PUMP Fuel Pump
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Fuses Usage
AUX 1 OUTLET Front Auxiliary Power Outlet
PREM AUD Premium Radio Amplier
ABS Anti-lock Brake System Ignition
PWR SEAT Power Seats
Relays Usage
FOG LP Fog Lamps
COOL FAN
HI (L4)Cooling Fan Motor High
ENG MAINEngine Control Module/CAM,
Emissions, Injectors,
Electronic Throttle Control
REAR DEFOG Rear Defog System
HORN Horn
DRL Daytime Running Lamps
COOL FAN 1
(V6)Cooling Fan
WIPER
SYSTEMWiper System
Relays Usage
PRW WDOPower Window Switch,
Sunroof Module
FRT WIPER Front Wiper System
COOL FAN
LOW (L4)Cooling Fan Motor Low
A/C CLUTCH Air Conditioning Clutch
BACKUP
LAMPS (V6)Back-up Lamps (V6)
FUEL PUMP Fuel Pump System
RR WIPER Rear Wiper System
COOL FAN 2
(V6)Cooling Fan (V6)
Misc. Usage
FUSE PULLER Fuse Puller
Diode Air Conditioning Diode
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Scheduled Maintenance
Service MaintenanceIMaintenanceII
Change engine oil and lter. SeeEngine Oil on page 5-15. Reset oil life system.
SeeEngine Oil Life System on page 5-19.An Emission Control Service.••
Visually check for any leaks or damage.See footnote (j).••
Inspect engine air cleaner lter. If necessary, replace lter.
SeeEngine Air Cleaner/Filter on page 5-21.See footnote (l).•
Rotate tires and check ination pressures and wear. SeeTire Inspection and
Rotation on page 5-63and “Tire Wear Inspection” inAt Least Once a Month
on page 6-11.••
Inspect brake system.See footnote (a).••
Check engine coolant and windshield washer uid levels and add uid
as needed.••
Perform any needed additional services. See “Additional Required Services”
in this section.••
Inspect suspension and steering components.See footnote (b).•
Inspect engine cooling system.See footnote (c).•
Inspect wiper blades.See footnote (d).•
Inspect restraint system components.See footnote (e).•
Lubricate body components.See footnote (f).•
Replace passenger compartment air lter.See footnote (k).•
L4 engine: Inspect throttle system.See footnote (g).•
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Additional Required Services (cont’d)
Service and Miles (Kilometers)25,000
(40 000)50,000
(80 000)75,000
(120 000)100,000
(160 000)125,000
(200 000)150,000
(240 000)
V6 engine: Change rear drive
module uid (normal service).•
V6 engine: Inspect valve clearance.•
Engine cooling system service
(or every ve years, whichever occurs
rst).An Emission Control Service.
See footnote (i).•
Inspect engine accessory drive belt.
An Emission Control Service.
See footnote (p).•
Maintenance Footnotes
†The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure to perform this maintenance item will not nullify
the emission warranty or limit recall liability prior to
the completion of the vehicle’s useful life. We, however,
urge that all recommended maintenance services
be performed at the indicated intervals and the
maintenance be recorded.(a)Visually inspect brake lines and hoses for proper
hook-up, binding, leaks, cracks, chang, etc. Inspect
disc brake pads for wear and rotors for surface
condition. Inspect drum brake linings/shoes for wear
or cracks. Inspect other brake parts, including drums,
wheel cylinders, calipers, parking brake, etc.
(b)Visually inspect front and rear suspension and
steering system for damaged, loose, or missing parts
or signs of wear.
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