Seat Toledo 2016 Repair Manual

Safe driving
WARNING
● Any inc
orrect sitting position increases the
risk of severe injuries.
● Sitting in an incorrect position exposes the
vehicl
e occupants to severe injuries if airbags
are triggered, by striking a vehicle occupant
who has assumed an incorrect sitting posi-
tion.
● Before the vehicle moves, assume the prop-
er sitting po
sition and maintain it throughout
the trip. Before every trip, instruct your pas-
sengers to sit properly and to stay in this po-
sition during the trip ››› page 56, Correct posi-
tion for passengers. Correct adjustment of front head re-
s
tr
aint

s Fig. 73
Correctly adjusted head restraint as
v iew
ed fr

om the front and the side. Properly adjusted head restraints are an im-
por
t
ant

part of passenger protection and can
reduce the risk of injuries in most accident
situations.
– Adjust the head restraint so that its upper
edge is, a

s far as possible, at the same lev-
el as the top of your head, or at the very
least, at eye level ››› Fig. 73.
Adjusting the head restraints ››› page 128
Active head restraints*
Vehicle occupants are pressed into their
seats during a rear end collision. The result-
ing body pressure on the seat backrest acti-
vates the active head restraint* on the front
seat, which moves rapidly forwards and up-
wards at the same time. This movement re-
duces the distance between the occupant's
head and the head restraint, thus reducing
the risk of injuries such as whiplash. WARNING
● Trav

elling with the head restraints removed
or improperly adjusted increases the risk of
severe injuries. An improper adjustment of
the head restraints may cause death in an ac-
cident and increase the risk of suffering inju-
ries during abrupt braking actions or unex-
pected manoeuvres.
● The head restraints must always be adjus-
ted acc
ording to the height of the passenger. Note
The active head restraints* could also be trig-
ger ed if

a vehicle occupant applies a high lev-
el of pressure to the seat backrest (e.g. by
“falling” back into the seat when entering the
vehicle) or if pressure is applied to a front
seat head restraint from the rear. This acci-
dental activation is, however, not dangerous,
as the active head restraints will return to the
original position immediately and are thus
once again ready. Correct adjustment of rear head re-
s
tr
aint

s Fig. 74
Head restraints in the correct posi-
tion. Properly adjusted head restraints are an im-
por
t
ant

part of passenger protection and can
reduce the risk of injuries in most accident
situations. »
59
Technical data
Advice
Operation
Emergencies
Safety

Safety
Rear outer seat head restraints
– The rear outer seat head restraints have 4
po s
ition
s.
– Three positions for use ›
›› Fig. 74. In these
positions, the head restraints are used nor-
mally, and along with the rear seat belts,
protect passengers in the rear seats.
– And one position for non-use.
– T

o fit the head restraints in position for use,
pul
l on the edges with both hands in the
direction of the arrow.
Centre rear head restraint*
– The centre head restraint only has two posi-
tions, in-u

se (head restraint up) and non-
use (head restraint down). WARNING
● Under no cir c

umstances should the rear
passengers travel while the head restraints
are in the non-use position.
● Do not swap the centre rear head restraint
with either of the out
er seat rear head re-
straints. Risk of injury in case of an accident! CAUTION
Note the instructions on the adjustment of
the hea d r

estraints ››› page 128. Pedal area
P ed
a

ls –
Ensure that you can always press the accel-
erat or

, brake and clutch pedals unimpaired
to the floor.
– Ensure that the pedals can return unim-
paired t

o their initial positions.
– Ensure that the floor mats are securely fas-
tened during the trip and do not

obstruct
the pedals ››› .
On ly
u

se floor mats which leave the pedals
clear and which are secured to prevent them
from slipping. You can obtain suitable floor
mats from a specialised dealership. Fasten-
ers* for floor mats are fitted in the footwells.
If a brake circuit fails, the brake pedal must
be pressed down thoroughly in order to stop
the vehicle.
Wear suitable footwear
Always wear shoes which support your feet
properly and give you a good feeling for the
pedals. WARNING
● If the ped a

ls are obstructed, an accident
may occur. Risk of serious injuries. ●
Never l a

y or fit floor mats or other floor cov-
erings over the original floor mats. This
would reduce the pedal area and could ob-
struct the pedals. Risk of accident.
● Never place objects in the driver footwell.
An obj
ect could move into the pedal area and
impair pedal operation. In the event of a sud-
den driving or braking manoeuvre, you will
not be able to operate the brake, clutch or ac-
celerator pedal. Risk of accident! 60

Seat belts
Seat belts
The wh y
s
and wherefores of
seat belts
Number of seats Your vehicle has
five se
ats, two in the front
and three in the rear. Each seat is equipped
with a three-point seat belt.
In some versions, your vehicle is approved
only for four seats. Two front seats and two
rear seats. WARNING
● Never tr an

sport more than the permitted
amount of people in your vehicle.
● Every vehicle occupant must properly fas-
ten and we
ar the seat belt belonging to his or
her seat. Children must be protected with an
appropriate child restraint system. Seat belt lamp* 
The control lamp illuminates to remind the
driv
er t
o f

asten his seat belt.
Before starting the vehicle: –
Fas
ten your seat belt securely.
– Instruct your passengers to fasten their
seat belts

properly before driving off.
– Protect children by using a child seat ac-
cordin

g to the child's height and weight.
The control lamp on the instrument panel
lights up  1)
if the driver or passenger 1)
has
not fastened their belt when the ignition is
switched on.
If, when starting to drive, speed surpasses
25 km/h (15 mph) approx. and no seat belts
are worn or they are unfastened during the
drive, a warning sound will be heard for a few
seconds. The warning light will also flash .
The  lamp goes out when the driver and
passenger seat belts are fastened with the ig-
nition switched on. The protective function of seat belts Fig. 75
Drivers with properly worn seat belts
w i
l

l not be thrown forward in the event of sud-
den braking Properly worn seat belts hold the occupants
in the pr
oper po
s

ition. They also help prevent
uncontrolled movements that may result in
serious injury and reduce the risk of being
thrown out of the vehicle in case of an acci-
dent.
Vehicle occupants wearing their seat belts
correctly benefit greatly from the ability of the
belts to absorb kinetic energy. In addition,
the front part of your vehicle and other pas-
sive safety features (such as the airbag sys-
tem) are designed to absorb the kinetic ener-
gy released in a collision. Taken together, all
these features reduce the releasing kinetic
energy and consequently, the risk of injury. »1)
Depending on the model version
61
Technical data
Advice
Operation
Emergencies
Safety

Safety
This is why it is so important to fasten seat
belts bef
or
e every trip, even when "just driv-
ing around the corner".
Ensure that your passengers wear their seat
belts as well. Accident statistics have shown
that wearing seat belts is an effective means
of substantially reducing the risk of injury
and improving the chances of survival when
involved in a serious accident. Furthermore,
properly worn seat belts improve the protec-
tion provided by airbags in the event of an
accident. For this reason, wearing a seat belt
is required by law in most countries.
Although your vehicle is equipped with air-
bags, the seat belts must be fastened and
worn. The front airbags, for example, are only
triggered in some cases of head-on collision.
The front airbags will not be triggered during
minor frontal or side collisions, rear-end colli-
sions, rollovers or accidents in which the air-
bag trigger threshold value in the control unit
is not exceeded.
Therefore, you should always wear your seat
belt and ensure that all vehicle occupants
have fastened their seat belts properly before
you drive off!
Safety instructions on using seat
belts –
Always wear the seat belt as described in
thi s
section. –
En
sur

e that the seat belts can be fastened
at all times and are not damaged. WARNING
● If se at

belts are worn incorrectly or not at
all, the risk of severe injuries increases. The
optimal protection from seat belts can be
achieved only if you use them properly.
● Fasten your seat belt before every trip -
even when drivin
g in town. Other vehicle oc-
cupants must also wear the seat belts at all
times, otherwise they run the risk of being in-
jured.
● The seat belt cannot offer its full protection
if the seat
belt is not positioned correctly.
● Never allow two passengers (even children)
to shar
e the same seat belt.
● Always keep both feet in the footwell in
front of
your seat as long as the vehicle is in
motion.
● Never unbuckle a seat belt while the vehi-
cle i
s in motion. Risk of fatal injury.
● The seat belt must never be twisted while it
is bein
g worn.
● The seat belt should never lie on hard or
fragil
e objects (such as glasses or pens, etc.)
because this can cause injuries.
● Do not allow the seat belt to be damaged or
jammed, or to rub on an
y sharp edges.
● Never wear the seat belt under the arm or
in any other inc
orrect position. ●
Loo se, b

ulky clothing (such as an overcoat
over a jacket) impairs the proper fit and func-
tion of the seat belts, reducing their capacity
to protect.
● The slot in the seat belt buckle must not be
block
ed with paper or other objects, as this
can prevent the latch plate from engaging se-
curely.
● Never use seat belt clips, fastening rings or
simil
ar items to alter the position of the belt
webbing.
● Frayed or torn seat belts or damage to the
connections, belt
retractors or parts of the
buckle could cause severe injuries in the
event of an accident. Therefore, you must
check the condition of all seat belts at regular
intervals.
● Seat belts which have been worn in an acci-
dent and str
etched must be replaced by a
specialised workshop. Renewal may be nec-
essary even if there is no apparent damage.
The belt anchorage should also be checked.
● Do not attempt to repair a damaged seat
belt y
ourself. The seat belts must not be re-
moved or modified in any way.
● The belts must be kept clean, otherwise the
retract
ors may not work properly
››› page 198.62

Seat belts
Physical principles of a frontal colli-
s ion Fig. 76
A driver not wearing a seat belt is
thr o
wn f
orward violently Fig. 77
The unbelted passenger in the rear
se at
i

s thrown forward violently, hitting the
driver wearing a seat belt It is easy to explain how the laws of physics
w
ork
in the c

ase of a head-on collision: when
a vehicle starts moving, a type of energy called “kinetic energy” is created both in the
pas

sengers and inside the vehicle.
The amount of “kinetic energy” depends on
the speed of the vehicle and the weight of
the vehicle and its passengers. The higher
the speed and the greater the weight, the
more energy there is to be “absorbed” in an
accident.
The most significant factor, however, is the
speed of the vehicle. If the speed doubles
from 25 km/h (15 mph) to 50 km/h
(30 mph), for example, the corresponding ki-
netic energy is multiplied by four.
Because the vehicle occupants in our exam-
ple are not restrained by seat belts, in the
event of crashing against a wall, all of the oc-
cupants' kinetic energy will be absorbed
solely by said impact.
Even at speeds of 30 km/h (19 mph) to
50 km/h (30 mph), the forces acting on bod-
ies in a collision can easily exceed one tonne
(1000 kg). At greater speed these forces are
even higher.
Vehicle occupants not wearing seat belts are
not “attached” to the vehicle. In a head-on
collision, they will move forward at the same
speed their vehicle was travelling just before
the impact. This example applies not only to
head-on collisions, but to all accidents and
collisions. Even at low speeds the forces acting on the
body in a co
llision are so great that it is not
possible to brace oneself with one's hands.
In a frontal collision, unbelted passengers
are thrown forward and will make violent con-
tact with the steering wheel, dash panel,
windscreen or whatever else is in the way
››› Fig. 76.
It is also important for rear passengers to
wear seat belts properly, as they could other-
wise be thrown forward violently through the
vehicle interior in an accident. Passengers in
the rear seats who do not use seat belts en-
danger not only themselves but also the front
occupants ››› Fig. 77.
63
Technical data
Advice
Operation
Emergencies
Safety

Safety
How to properly adjust your
se at
belt
F
astening and unfastening the seat
belt Fig. 78
Positioning and removing the seat
belt b
uc

kle. Fig. 79
Placing the seat belt in the shoulder
and pelv i
s

area for pregnant women. Fasten your seat belt
The se
at
belt

cannot offer its full protection if
the seat belt is not positioned correctly.
● Adjust the seat and head restraint correctly.
● To fasten the belt, take hold of the latch
plat
e and pull it slowly across your chest and
lap.
● Insert the latch plate into the buckle for the
appropri
ate seat and push it down until it is
securely locked with an audible click
››› Fig. 78 A.
● Pull the belt to ensure that the latch plate is
securely
engaged in the buckle.
The seat belts are equipped with an automat-
ic retractor on the shoulder strap. Full free-
dom of movement is permitted when the
shoulder belt is pulled slowly. However, dur- ing sudden braking, during travel in steep
area

s or bends and during acceleration, the
automatic retractor on the shoulder belt is
locked.
The automatic belt retractors on the front
seats are fitted with seat belt tensioners
››› page 65.
Seat belt release ● Press the red button on the belt buckle
›››
Fig. 78 B. The latch plate is released and
springs out ››› .
● Guide the belt back by hand so that it rolls
up e a
s

ily and the trim is not damaged.
Positioning seat belts
Seat belts offer their maximum protection on-
ly when they are properly positioned.
The following features are available to adjust
the seat belt in the shoulder region:
● belt height adjustment for the front seats.
● front seat height adjustment*. WARNING
● The seat belt

s offer best protection only
when the backrests are in an upright position
and the seat belts have been fastened prop-
erly.
● Never put the latch plate in the buckle of
another seat. If
you do this, the seat belt will64

Seat belts
not protect you properly and the risk of injury
is
inc
reased.
● Never unbuckle a seat belt while the vehi-
cle i
s in motion. If you do, you increase the
risk of sustaining severe or fatal injuries.
● An incorrectly worn seat belt can cause se-
vere injurie
s in the event of an accident.
● The shoulder part of the seat belt must lie
on the centre of
the shoulder, never across
the neck. The seat belt must lie flat and fit
comfortably on the torso
● The lap part of the seat belt must lie across
the pelvis, nev
er across the stomach. The
seat belt must lie flat and fit comfortably on
the pelvis Pull the belt tight if necessary to
take up any slack.
● For pregnant women, the lap part of the
seat belt
must lie as low as possible over the
pelvis, never across the stomach, and always
lie flat so that no pressure is exerted on the
abdomen ››› Fig. 79.
● Always engage the retractor lock when you
are securin
g a child seat in group 0, 0+ or 1
››› page 72.
● Read and observe the warnings ›››
page 62. Belt height adjustment
Fig. 80
Location of the belt height adjuster. The seat belt adjuster for the front seats can
be u
sed t
o a

djust the proper belt position at
the shoulder.
– Press the upper part of the shoulder belt
guide and hold it

in this position ››› Fig. 80.
– Move the shoulder belt guide up or down
until

you have adjusted the seat belt
››› page 64.
– After adjusting, pull the shoulder belt
sharply

to check that the catch on the
shoulder belt guide is engaged securely. Seat belt tensioners
How the seat
belt tensioner works Read the additional information carefully
›› ›

 page 13.
The seat belts for the occupants in the front
seats are equipped with belt tensioners. Sen-
sors will trigger the belt tensioners only dur-
ing severe head-on, lateral and rear-end colli-
sions and only if the seat belt is worn. This
retracts and tightens the seat belts, reducing
the forward motion of the occupants.
The belt tensioners will not be triggered in
the event of minor collisions, if the vehicle
overturns, or in accidents where no major
forces act on the vehicle. Note
● If the se at

belt tensioners are triggered, a
fine dust is produced. This is normal and it is
not an indication of fire in the vehicle.
● The relevant safety requirements must be
obser
ved when the vehicle or components of
the system are scrapped. Specialised work-
shops are familiar with these regulations,
which are also available to you. 65
Technical data
Advice
Operation
Emergencies
Safety

Safety
Service and disposal of belt tension-
er s The belt tensioners are components of the
seat
belts
that are installed in the seats of
your vehicle. If you work on the belt tension-
ers or remove and install parts of the system
when performing other repair work, the seat
belt may be damaged. The consequence may
be that, in the event of an accident, the belt
tensioners function incorrectly or may not
function at all.
So that the effectiveness of the seat belt ten-
sioner is not reduced and that removed parts
do not cause any injuries or environmental
pollution, regulations, which are known to
the specialised workshops, must be ob-
served. WARNING
● Improper u se or r

epairs not carried out by
qualified mechanics increase the risk of se-
vere or fatal injuries. The belt tensioners may
fail to trigger or may trigger in the wrong cir-
cumstances.
● Never attempt to repair, adjust, remove or
inst
all parts of the belt tensioners or seat
belts.
● The seat belt tensioner, seat belt and auto-
matic r
etractor cannot be repaired.
● Any work on the belt tensioners and seat
belts, includin
g the removal and refitting of
system parts in conjunction with other repair work, must be performed by a specialised
work
shop on

ly.
● The belt tensioners will only provide pro-
tection for one ac
cident and must be changed
if they have been activated. Airbag system
Brief intr
oduction
Wh

y is it so important to wear a seat
belt and to sit correctly? For the inflating airbags to achieve the best
prot
ection, the se

at belt must always be worn
properly and the correct sitting position must
be assumed.
The airbag system is not a substitute for seat
belts, but it is an integral part of the vehicle's
overall passive safety system. Please bear in
mind that the airbag system can only work ef-
fectively when the vehicle occupants are
wearing their seat belts correctly and have
adjusted the head restraints properly. There-
fore, it is most important to wear the seat
belts at all times, not only because this is re-
quired by law in most countries, but also for
your safety ›››
page 61, The whys and where-
fores of seat belts .
The airbag inflates in a matter of seconds, so
if you are not properly seated when the air-
bag is triggered, you may sustain fatal inju-
ries. Therefore, it is essential that all vehicle
occupants assume a correct sitting position
while travelling.
Sharp braking before an accident may cause
a passenger not wearing a seat belt to be
thrown forward into the area of the deploying
66

Airbag system
airbag. In this case, the inflating airbag may
inflict c
ritic
al or fatal injuries on the occu-
pant. This also applies to children.
Always maintain the greatest possible dis-
tance between yourself and the front airbag.
This way, the front airbags can completely
deploy when triggered, providing their maxi-
mum protection.
The most important factors that will trigger
an airbag are: the type of accident, the angle
of collision and the speed of the vehicle.
Whether or not the airbags are triggered de-
pends primarily on the vehicle deceleration
rate resulting from the collision and detected
by the control unit. If the vehicle deceleration
occurring during the collision and measured
by the control unit remains below the speci-
fied reference values, the front, side and/or
curtain airbags will not be triggered. Take in-
to account that the visible damage in a vehi-
cle involved in an accident, no matter how
serious, is not a determining factor for the
airbags to have been triggered. WARNING
● We arin

g the seat belt incorrectly or assum-
ing an incorrect sitting position can lead to
critical or fatal injuries.
● All vehicle occupants, including children,
who are not pr
operly belted can sustain criti-
cal or fatal injuries if the airbag is triggered.
Children up to 12 years old should always travel on the rear seat. Never transport chil-
dren in the
v

ehicle if they are not restrained
or the restraint system is not appropriate for
their age, size or weight.
● If you are not wearing a seat belt, or if you
lean f
orward or to the side while travelling or
assume an incorrect sitting position, there is
a substantially increased risk of injury. This
increased risk of injury will be further in-
creased if you are struck by an inflating air-
bag.
● To reduce the risk of injury from an inflating
airbag, alw
ays wear the seat belt properly
››› page 61.
● Always adjust the front seats properly. Description of airbag system
The airbag system mainly comprises (as per
v
ehic
l

e equipment):
● an electronic control and monitoring sys-
tem (contr
ol unit)
● frontal airbags for driver and passenger,
● side airbags,
● curtain airbags,
● a control lamp  on the dash p
anel
››› page 68.
● key-operated switch for front passenger air-
bag,
● a contr

ol lamp for disabling/enabling the
front p
assenger airbag. The airbag system operation is monitored
electronic

ally. The airbag control lamp will il-
luminate for a few seconds every time the ig-
nition is switched on (self-diagnosis).
There is a fault in the system if the control
lamp :
● does not light up when the ignition is
switc
hed on ››› page 68,
● turns off after 4 seconds after the ignition
is sw
itched on
● turns off and then lights up again after the
ignition is sw
itched on
● illuminates or flashes while the vehicle is
movin
g.
The airbag system is not triggered if:
● the ignition is switched off
● there is a minor frontal collision
● there is a minor side collision
● there is a rear-end collision
● the vehicle turns over. WARNING
● The seat belt

s and airbags can only provide
maximum protection if the occupants are
seated correctly ››› page 56, Correct position
for passengers.
● If a fault has occurred in the airbag system,
have the sy
stem checked immediately by a
specialised workshop. Otherwise, during a » 67
Technical data
Advice
Operation
Emergencies
Safety

Safety
frontal collision the system might not trigger
corr
ectly
or may fail to trigger at all. Airbag activation
The airbags deploy extremely rapidly, within
thous
andths

of a second, to provide addi-
tional protection in the event of an accident.
A fine dust may develop when the airbag de-
ploys. This is normal and it is not an indica-
tion of fire in the vehicle.
The airbag system is only ready to function
when the ignition is on.
In special accidents instances, several air-
bags may activate at the same time.
In the event of minor head-on and side colli-
sions, rear-end collisions, overturning or roll-
over of the vehicle, airbags do not activate.
Activation factors
The conditions that lead to the airbag system
activating in each situation cannot be gener-
alised. Some factors play an important role,
such as the properties of the object the vehi-
cle hits (hard/soft), angle of impact, vehicle
speed, etc.
Deceleration trajectory is key for airbag acti-
vation. The control unit analyses the collision trajec-
tor
y

and activates the respective restraint
system.
If the deceleration rate is below the prede-
fined reference value in the control unit the
airbags will not be triggered, even though
the accident may cause extensive damage to
the car.
The following airbags are triggered in seri-
ous head-on collisions
● Driver airbag.
● Front passenger front airbag
The fol
lowing airbags are triggered in seri-
ous side-on collisions
● Front side airbag on the side of the acci-
dent.
● Re

ar side airbag on the side of the acci-
dent.
● Cur

tain (head) airbag on the side of the ac-
cident.
In an ac

cident with airbag activation:
● the interior lights switch on (if the interior
light swit
ch is in the courtesy light position);
● the hazard warning lights switch on;
● all doors are unlocked;
● the fuel supply to the engine is cut. Airbag and seat belt tensioner control
lamp  The control lamp monitors all airbags and
seat
belt

tensioners in the vehicle, including
control units and wiring connections.
Monitoring of airbag and belt tensioner sys-
tem
Both the airbag and belt tensioner systems
operation is constantly monitored electroni-
cally. Each time the ignition is switched on,
the control lamp  illuminates for several
seconds (self-diagnosis) and the instrument
panel display* shows AIRBAG/TENSIONER.
The system must be checked when the con-
trol lamp  :
● does not light up when the ignition is
swit c

hed on,
● turns off after 4 seconds after the ignition
is sw
itched on
● turns off and then lights up again after the
ignition is sw
itched on
● illuminates or flashes while the vehicle is
movin
g.
In the event of a malfunction, the warning
lamp stays on continuously. In addition, de-
pending on the malfunction, a fault message
appears on the instrument panel display for
approximately 10 seconds and a short audi-
ble warning is given. In this event, you
68