led SMART FORTWO COUPE 2011 Repair Manual

XTurn the battery on using the previously
installed battery switch.
XMove the gear selector lever to park
position P.
XRemove the key from the starter switch.XLock the doors.
! Do not flat tow the vehicle with the front
axle raised. Doing so may cause serious
damage to the brake system which is not
covered by the smart Limited Warranty.
! Failure to follow the recommendations
for flat towing can cause damage to your
vehicle:
RNot following the battery disconnect
procedure in the proper sequence may
result in data loss in the vehicle’s
control units.
RNot disconnecting the battery and
leaving the key in starter switch
position 1 (ignition on) may result in
-the vehicle locking. The vehicle will
lock if the wheels are turning at
vehicle speeds of approximately
8 mph (14 km/h) or more.
-the ESP® being activated. Active
braking action through the ESP® may
seriously damage the brake system
which is not covered by the smart
Limited Warranty.
RNot moving the gear selector lever to
neutral position N may result in
significant transmission damage.
Rin a discharged battery.
Fuses
The electrical fuses in your vehicle serve
to switch off malfunctioning power
circuits.
If a fuse is blown, the components and
systems secured by that fuse will stop
operating.
GWarning!
Only use fuses approved by smart with the
specified amperage for the system in
question and do not attempt to repair or
bridge a blown fuse this may cause an
overload leading to a fire, and/or cause
damage to electrical components and/or
systems. Contact a smart center if you
encounter any electrical problems.
! A blown fuse must be replaced by an
appropriate spare fuse (recognizable by
its color or the fuse rating given on the
fuse) of the amperage recommended in
the fuse chart. Any smart center will be
glad to advise you on this subject.
If a newly inserted fuse blows again, have
the cause determined and rectified at an
authorized smart center.
Before replacing fuses:
REngage the parking brake.
RMake sure the gear selector lever is in
park position P.
RTurn off all electrical accessories.
RTurn off the engine.
RRemove the key from the starter switch.
Replacing a fuse
The fuse box is located on the driver’s side
below the dashboard.
204Fuses>> Practical hints.
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Parts service
The “Technical data” section provides the
necessary technical data for your vehicle.
Genuine smart Parts are subjected to
stringent quality inspections. Each part
has been specifically developed,
manufactured or selected for and adapted
to smart vehicles.
Therefore, Genuine smart Parts should be
installed.
! The use of non-genuine smart parts and
accessories not authorized by smart
could damage the vehicle, which is not
covered by the smart Limited Warranty,
or could compromise the vehicle’s
durability or safety.
Warranty coverage
Your vehicle is covered under the terms of
the warranties printed in the Service and
Warranty Information booklet. Your
authorized smart center will exchange or
repair any defective parts originally
installed on the vehicle in accordance with
the terms of the following warranties:
R smart USA Limited Warranty (USA only)
R New Vehicle Limited Warranty (Canada
only)
R Emission System Warranty
R Emission Performance Warranty
R Corrosion Warranty
R California, Connecticut, Maine,
Massachusetts, New York, Pennsylvania,
Rhode Island, and Vermont Emission
Control System Warranty
R smartmove Assistance (Canada only)
R State Warranty Enforcement Laws (Lemon
Laws, USA only)
Replacement parts and accessories are
covered by the smart Parts and Accessories
warranties, copies of which are available
at any authorized smart center.
Loss of Service and Warranty
Information Booklet
Should you lose your Service and Warranty
Information booklet, have an authorized
smart center arrange for a replacement. It
will be mailed to you.
Engine electronics
Work on engine electronics
GWarning!
Always have maintenance work on engine
electronics and components performed by a
qualified specialist, e.g. at a smart
center. In particular, work relevant to
safety or on safety related systems must be
carried out at a qualified specialist
workshop.
! Always have maintenance work on the
engine electronics and components, such
as control modules, sensors and
connecting cables, performed by a
qualified specialist who has the
necessary knowledge and tools to carry
out the work required, e.g. at a smart
center. Otherwise there is a danger that
vehicle components may wear more
rapidly, which may void the vehicle’s
warranty.
Retrofitting electrical and electronic
devices
Electrical and electronic devices can
endanger vehicle operating safety.
! Damage or consequential damage due to
retrofitting a device in the vehicle is
not covered by smart’s warranty.
If you install telephones or radio
transmitters in the vehicle you must have
such retrofits approved. smart approves
the installation of telephones and radio
devices if the work is done professionally
212Engine electronics>> Technical data.
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and the device is connected to a low-
reflection exterior antenna.
The transmitting power of the telephone or
radio must not exceed the following
maximum values.Frequency range
(band)Maximum
transmitting
power (Watts)Short wave
(<50 MHz)1002 m wavelength500.7 m wavelength350.25 m wavelength10GWarning!
Radio transmitters can interfere with the
vehicle’s electronic system, endanger the
operating safety of the vehicle and thus
your own safety, if
R there is no external antenna
R the external antenna is not low-
reflection
R the external antenna is incorrectly
installed
Excessive electromagnetic radiation can
damage your health and that of others.
Using an external antenna addresses and
considers the concerns currently being
discussed in scientific circles about the
health hazards possibly posed by
electromagnetic fields.
Because of this, have the external antenna
installed exclusively at a qualified
specialist workshop which has the
necessary specialist knowledge and tools
to carry out the work required, e.g. at a
smart center. In particular, work relevant
to safety or on safety-related systems must
be carried out at a qualified specialist
workshop.
On-board Diagnostics Socket (OBD)
The on-board diagnostics socket is located
inside the vehicle on the right side of the
left footwell.0046 On-board diagnostics socket
Identification labels
Signs and labels
0046 Air bag information signs
(sun visor)0047 VIN (engine compartment)Identification labels213>> Technical data.BA 451 USA, CA Edition A 2011; 1; 4, en-UShereepeVersion: 3.0.3.62010-05-11T15:12:26+02:00 - Seite 213Z

Rims and tires
Notes
! Only use tires which have been tested
and approved by smart. Tires approved by
smart are developed to provide best
possible performance in conjunction
with the driving safety systems on your
vehicle such as the ABS or the ESP ®
.
Using tires other than those approved by
smart may result in damage that is not
covered by the smart Limited Warranty.
! Using tires other than those approved
by smart can have detrimental effects,
such as
R poor handling characteristics
R increased noise
R increased fuel consumption
Moreover, tires and rims not approved by
smart may, under load, exhibit
dimensional variations and different
tire deformation characteristics that
could cause them to come into contact
with the vehicle body or axle parts.
Damage to the tires or the vehicle may be
the result.
i Further information on tires and rims
is available at any authorized smart
center. A placard with the recommended
tire inflation pressure is located on the
driver’s door B‑pillar.
The tire inflation pressure should be
checked regularly and should only be
adjusted on cold tires. Follow tire
manufacturer’s maintenance
recommendation included with vehicle.
Mobility
Your vehicle is equipped with a tire repair
kit ( Y page 188). In case of a flat tire, it
enables you to drive to the nearest
authorized smart center on the sealed tire.
If the tire is damaged too severely for the
tire sealant to provide a reliable tire
repair:XContact the nearest smart center.
or
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CapacitiesComponentsModelCapacityFuels, coolants, lubricants,
etc.Engine with oil
filter All models3.5 US qt (3.3 l)Approved engine oilsCooling system All modelsapprox. 4.5 US qt (4.3 l)Anticorrosion/Antifreeze
meeting specification
MB 325.0Fuel tank All models8.72 US gal (33.0 l)Premium unleaded gasoline
(Minimum Posted Octane 91
[Avg. of 96 RON/86 MON])Fuel tank
reserveAll modelsapprox. 1.32 US gal (5.0 l)Air
conditioning
system*All models—R134a refrigerant and
special PAG lubricant oil
(never R 12)Windshield
washer system All models4.0 US qt (3.8 l)Windshield washer
concentrate 27
(Y page 222)
Washer fluid mixing ratio
( Y page 222)Engine oils
Engine oils are specifically tested for
their suitability in our engines and
durability for our service intervals.
Therefore, only use engine oils and oil
filters required for vehicles with the
Maintenance System. For a listing of
approved engine oils and oil filters
contact an authorized smart center.
! Using engine oils and oil filters of
specification other than those expressly
required for the Maintenance System, or
changing of oil and oil filter at change
intervals longer than those called for by
the Maintenance System will result in
engine or emission control system
damage not covered by the smart Limited
Warranty.Please follow Maintenance System
recommendations for scheduled oil
changes. Failure to do so will result in
engine or emission control system
damage not covered by the smart Limited
Warranty.
Viscosity grades for engine oils
Using the chart below, select oil viscosity
according to the lowest air temperature
expected before the next oil change.
27 Use a windshield washer concentrate labeled for summer and water for temperatures above freezing
point or a windshield washer concentrate labeled for winter and water for temperatures below freezing
point.220Service fluids and capacities>> Technical data.* optionalBA 451 USA, CA Edition A 2011; 1; 4, en-UShereepeVersion: 3.0.3.62010-05-11T15:12:26+02:00 - Seite 220

Engine oil additives
! Do not blend oil additives with engine
oil. They may damage the engine.
Damage or malfunctions resulting from
blending oil additives are not covered
by the smart Limited Warranty. Any
authorized smart center will provide you
with additional information.
Air conditioning refrigerant
R134a (HFC) refrigerant and special
PAG lubricating oil are used in the air
conditioning system.
! Never use R 12 (CFC) or mineral-based
lubricating oil. Otherwise damage to the
system will occur.
Brake fluid
GWarning!
During vehicle operation, the boiling
point of the brake fluid is continuously
reduced through the absorption of moisture
from the atmosphere. Under extremely
strenuous operating conditions, this
moisture content can lead to the formation
of bubbles in the system, thus reducing the
system’s efficiency.
Therefore, the brake fluid must be replaced
regularly. Refer to your vehicle’s
Maintenance Booklet for replacement
interval.
Only brake fluid approved by smart is
recommended. Any authorized smart center
will provide you with additional
information.
Premium unleaded gasoline
GWarning!
Gasoline is highly flammable and
poisonous. It burns violently and can cause
serious personal injury.
Never allow sparks, flame or smoking
materials near gasoline!
Turn off the engine before refueling.
Whenever you are around gasoline, avoid
inhaling fumes and skin or clothing
contact. Extinguish all smoking materials.
Direct skin contact with fuels and the
inhalation of fuel vapors are damaging to
your health.
! To maintain the engine’s durability
and performance, premium unleaded
gasoline must be used. If premium
unleaded gasoline is not available and
low octane fuel is used, follow these
precautions:
R Have the fuel tank only partially filled
with unleaded regular gasoline and
fill up with premium unleaded
gasoline as soon as possible.
R Avoid full throttle driving and abrupt
acceleration.
R Do not exceed an engine speed of
3 000 rpm if the vehicle is loaded with
a light load such as two persons and no
cargo.
R Do not exceed 2
/ 3 of maximum
accelerator pedal position if the
vehicle is fully loaded or operating in
mountainous terrain.
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Fuel requirements
Only use premium unleaded fuel. The octane
number (posted at the pump) must be 91 min.
It is an average of both the Research Octane
N umber (RON) and the Motor Octane Number
(MON): (RON+MON)/2. This is also known as
the ANTI‑KNOCK INDEX.
Unleaded gasoline containing oxygenates
such as ethanol, IPA, IBA and TBA can be
used provided the ratio of any one of these
oxygenates to gasoline does not exceed
10%; MTBE must not exceed 15%.
The ratio of methanol to gasoline must not
exceed 3% plus additional cosolvents.
Using mixtures of ethanol and methanol is
not allowed. Gasohol, which contains 10%
ethanol and 90% unleaded gasoline, can be
used.
These blends must also meet all other fuel
requirements, such as resistance to spark
knock, boiling range, vapor pressure, etc.
Gasoline additives
A major concern among engine
manufacturers is carbon build-up caused
by gasoline. smart recommends only the use
of quality gasoline containing additives
that prevent the build-up of carbon
deposits.
After an extended period of using fuels
without such additives carbon deposits can
build up, especially on the intake valves
and in the combustion area, leading to
engine performance problems such as:
R Warm-up hesitation
R Unstable idle
R Knocking/pinging
R Misfire
R Power loss
In areas where carbon deposits may be
encountered due to lack of availability of
gasolines which contain these additives,
the use of smart approved additives is
recommended. Contact an authorized smart
center for a listing of approved products.
Follow directions on the product label.
Do not blend other fuel additives with fuel.
This only results in unnecessary costs and
may be harmful to the engine operation.
! Damage or malfunction resulting from
poor fuel quality or from blending
additional fuel additives other than
those tested and approved by us for use
on smart vehicles are not covered by the
smart Limited Warranty.
Windshield/rear window washer system
During all seasons:
XUse a windshield washer concentrate
labeled for summer and water for
temperatures above freezing point.XUse a windshield washer concentrate
labeled for winter and water for
temperatures below freezing point.XPremix the windshield washer fluid in a
suitable container depending on the
outside temperature and in accordance
with the manufacturer’s instructions 28
.
Washer fluid mixing ratio
R Temperature above 32 ¦ (0¥ ):
1 part windshield washer concentrate
labeled for summer to 100 parts water
R Temperature of 14 ¦ (-10 ¥):
1 part windshield washer concentrate
labeled for winter to 2 parts water
R Temperature of -4 ¦ (-20 ¥):
1 part windshield washer concentrate
labeled for winter to 1 part water
GWarning!
Windshield washer concentrate is highly
flammable. Fire, naked flames and smoking
28 Refer to the notes for use on the container.222Service fluids and capacities>> Technical data.
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are prohibited when windshield washer
concentrate is being handled.
Coolants
The engine coolant is a mixture of water
and anticorrosion/antifreeze, which
provides:
R Corrosion protection
R Freeze protection
R Boiling protection (by increasing the
boiling point)
The cooling system was filled at the factory
with a coolant providing freeze protection
to approximately -35 ¦ (-37 ¥) and
corrosion protection.
! Add premixed coolant solution only.
Adding water and MB 325.0
Anticorrosion/Antifreeze separately
from each other, could cause engine
damage not covered by the smart Limited
Warranty.
If the antifreeze mixture is effective to
-35 ¦ (-37 ¥), the boiling point of the
coolant in the pressurized cooling system
is reached at approximately 266 ¦
(130 ¥ ).
The coolant solution must be used year
round, even in countries which have high
temperatures to provide the necessary
corrosion protection and increase
boil‑over protection. Refer to
Maintenance/ Service Booklet for
replacement interval.
Coolant system design and coolant used
determine the replacement interval. The
replacement interval published in the
Maintenance booklet is only applicable if
MB 325.0 Anticorrosion/Antifreeze
solution or other smart approved products
of equal specification are used to renew
the coolant concentration or bring it back
up to the proper level.
For information on other smart approved
products of equal specification, contact an
authorized smart center.
To provide important corrosion
protection, the solution must be at least
50% anticorrosion/antifreeze (equivalent
to freeze protection to approximately
-35 ¦ [-37 ¥]).
If you use a solution that is more than 55%
anticorrosion/antifreeze (freeze
protection to approximately -49 ¦
[(-45 ¥]), the engine temperature will
increase due to the lower heat transfer
capability of the solution. Therefore, do
not use more than this amount of
anticorrosion/antifreeze.
If the coolant level is low, water and
MB 325.0 Anticorrosion/Antifreeze should
be used to bring it up to the proper level
(have cooling system checked for signs of
leakage). Please make sure the mixture is
in accordance with label instructions.
Always use anticorrosion/antifreeze that
have been approved by smart. For
information contact an authorized smart
center.
The water in the cooling system must meet
minimum requirements, which are usually
satisfied by normal drinking water.
If you are not sure about the water quality,
consult an authorized smart center.
Anticorrosion/antifreeze
Your vehicle contains a number of
aluminum parts. The use of aluminum
components in motor vehicle engines
necessitates that anticorrosion/
antifreeze coolant used in such engines be
specifically formulated to protect the
aluminum parts.
Failure to use such anticorrosion/
antifreeze coolant will result in a
significantly shortened service life.
Therefore, the following product is
strongly recommended for use in your
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