filter SSANGYONG KORANDO 1997 Service Workshop Manual

OM600 ENGINE MECHANICAL 1B3 -- 69
D AEW OO M Y_2000
10. Install the fuel filter.
Tightening Torque25 N∙m (18 lb-ft)
11. Install the vacuum pump.
Tightening Torque10 N∙m(89lb-in)
12. Install the power steering pump.
Tightening Torque23 N∙m (17 lb-ft)
13. Install the power steering pump pulley
Tightening Torque32 N∙m (24 lb-ft)
14. Install the guide pulley bracket
Tightening Torque9N∙m(80lb-in)

1B3 -- 92 OM600 ENGINE MECHANICAL
D AEW OO M Y_2000
24. Insert the new connecting rod bearing shells into the
connecting rod and connecting rod bearing cap and
tighten the 12--sided stretch bolts (11).
Tightening Torque40 N∙m (30 lb-ft) + 90_
25. Measure inner diameter of connecting rod bearing.
26. Measure connecting rod bearing journal diameter
(K).
Notice
Refer to measurement of the crankshaft bearing
journal diameter.
27. Measure the radial clearance (L) of the connecting
rod bearing.
Example) Measured value ’J’ = 47.700mm
Measured value ’K’ = 47.653mm
——————————————
Clearance ’L’ = 0.047mm
Radial Clearance ’L’0.026 -- 0.068mm
Notice
If the clearance is out of standard, adjust the radial
clearance of connecting rod bearing by replacing the
connecting rod bearing shells.
28. Remove the connecting rod bearing cap.
29. Install the piston.
30. Rotate the crankshaft by hand and check whether it
rotates smoothly.
31. If the bearings are damaged,
-- replace the oil presser relief valve.
-- clean the oil pump and oil filter housing carefully
and replace the hose if necessary.
Notice
After assembling the engine, check the camshaft
timing, adjust the start of fuel injection and check the
TDC sensor bracket setting.
32. Fill oil and run the engine and then check the oil
pressure and oil level.
Notice
Install the original oil filter element and then change
the engine oil and oil filter element after 1,000 --
1,500km.

OM600 ENGINE MECHANICAL 1B3 -- 169
D AEW OO M Y_2000
OIL FILTER
1 Nut 25 N∙m (18 lb-ft) ......................
2 Oil Filter Cover...........................
3 O -- Ring Replace..........................
4 Oil Filter Element Replace If necessary.....
5 Oil Filter Housing6 Bolt (M8) 10 N∙m(89lb-in) ................
7 Oil Pressure Switch
8 Gasket
9Bolt 25N∙m (18 lb-ft) .....................

1B3 -- 170 OM600 ENGINE MECHANICAL
D AEW OO M Y_2000
Remeval & Installation Procedure
1. Remove the oil filter cover and then drain the oil.
2. Remove the oil pressure switch line.
3. Remove the oil filter housing.
4. Clean the sealing surface.
5. Installation should follow the removal procedure in
the reverse order.

OM600 ENGINE MECHANICAL 1B3 -- 173
D AEW OO M Y_2000
Oil Filter
a From Oil Pump
b To Main Oil Gallery
cToOilPan

OM600 ENGINE MECHANICAL 1B3 -- 3
D AEW OO M Y_2000
Cylinder Head
ApplicationNSmLb-- FtLb-- In
Prechamber Threaded Ring13096--
Cylinder Head Cover Bolt10--89
Fuel Injsction Pipe Nut1813--
Socket Bolt2518--
Fuel Filter Pipe Bolt2518--
Idle Pulley Bolt2317--
Damper Bolt2115--
Camshaft Bearing Cap Bolt2518--
Camshaft Sprocket Bolt25 / 90_18 / 90_--
Exhaust Pipe Bolt& Nut2518--
Chain Tensioner8059--
Injection Nozzle4030--
Intake Manifold Not2518--
Injection Nozzle Pipe Not1813--
Oil Dipstick Tube Bolt10--89
Screw Plug M18 x 155037--
Cam Support & Shaft
ApplicationNSmLb-- FtLb-- In
Stud Bolt12--106
Exhaust Manifold Not2518--
CamShaft Bearing Cap Bolt2518--
12-- Sided Bolt (M11)25 / 90_18 / 90_--
Timing Cover
ApplicationNSmLb-- FtLb-- In
Oil Pan Bolt -- Socket Bolt10--89
Oil Pan Bolt--M610--89
Oil Pan Bolt--M232317--
Belt Pulley Bolt3224--
Guide Pulley Bolt4--35
Guide Pulley Bracket Nut2317--
Chain Tensioner8059--
Tesioning Lever Bolt2317--

1F3 -- 2 OM600 ENGINE CONTROLS
D AEW OO M Y_2000
MAINTENANCE AND REPAIR
ON -- VEHICLE SERVICE
FUEL SYSTEM
1 Fuel Injection Pump
2 Fuel Feed Pump
3 Overflow Valve
4 Injection Nozzle
5 Pre -- filter6 Fuel Retrun Hose
7 Injection Line
8 Fuel Tank
9 Fuel Filter
10 Choke Orifice

1F3 -- 4 OM600 ENGINE CONTROLS
D AEW OO M Y_2000
FUEL TANK
1 Fuel Tank
2 The Sender of Fuel Tank
3 2-- way Check Valve
4 Pre Filter
5 Front Fuel Filler Neck
6 Rear Fuel Filler Neck
7 Fuel Supply Tube8 Fuel Return Tube
9 Filter Hose
10 Fuel Tank Hose
11 Fuel Filler Cap
12 Clip
13 Clip

1F3 -- 10 OM600 ENGINE CONTROLS
D AEW OO M Y_2000
VACUUM PUMP TEST
1 Fuel Filter
2 Ancillaries Connection3 Vacuum Tester
Tools Required
201 589 13 21 00 Vacuum Tester

OM600 ENGINE CONTROLS 1F3 -- 11
D AEW OO M Y_2000
Test Procedure
1. Remove the fuel filter (1) and keep the filter not to be
damaged from running engine.
2. Remove the vacuum line from ancillaries connection
(2).
3. Connect the vacuum tester (3) to the ancillaries con-
nection (2).
Vacuum Tester 201 589 13 21 00
4. Run the engine at idle and check vacuum pressure
after 30 sec.
Standard>70mbar
Notice
If out of standard, replace the vacuum pump.
5. Remove the vacuum tester.
6. Connect the vacuum line to the ancillaries connec-
tion.
7. Install the fuel filter.