SSANGYONG KORANDO 1997 Service Repair Manual

OM600 ENGINE ELECTRICAL 1E3 -- 7
D AEW OO M Y_2000
Removal & Installation Procedure
1. Disconnect the negative terminal of the battery.
2. Disconnect the plug connection (5).
3. OM 662 Engine
Align the groove of cooling fan with bolt (2) (arrow).
4. Remove the bolts (2, 3) and take out the alternator.
Tightening Torque45 N∙m (33 lb-ft)
5. Installation should follow the removal procedure in
the reverse order.

1E3 -- 8 OM600 ENGINE ELECTRICAL
D AEW OO M Y_2000
STARTER MOTOR
1 Starter Motor
2 Washer3Nut 15N∙m (11 lb-ft) ......................
4Bolt 48N∙m (35 lb-ft) .....................
Removal & Installation Procedure
1. Disconnect the battery terminals.
2. Disconnect the starter motor cable harnesses.
3. Remove the bolts and then remove the starter mo-
tor.
4. Installation should follow the removal procedure in
the reverse order.

D AEW OO M Y_2000
SECTION 1F3
OM600 ENGINE CONTROLS
Caution: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless other -
wise noted.
TABLE OF CONTENTS
Specifications 1F3 -- 1............................
Fastener Tightening Specifications 1F3 -- 1..........
Maintenance and Repair 1F3 -- 2...................
On -- Vehicle Service 1F3 -- 2.........................
Fuel System 1F3 -- 2.............................
Fuel Injection Pump Coding 1F3 -- 3................
Fuel Tank 1F3 -- 4...............................
Vacuum Control System Test 1F3 -- 5..............
Vacuum Pump Test 1F3 -- 10......................
Vacuum Pump 1F3 -- 12..........................
Vacuum Unit Replacement 1F3 -- 14...............
Idle Speed Adjustment 1F3 -- 15...................Fuel Pump Test 1F3 -- 17.........................
Fuel Pump 1F3 -- 20.............................
Injection Nozzle Test 1F3-- 21.....................
Injection Nozzles 1F3-- 24........................
Injection Nozzle Repair 1F3 -- 26...................
Removal and Installation of
Injection Timing Device 1F3 -- 29.................
Injection Timing Device 1F3 -- 34...................
StartofDeliveryTest
(Position Sensor, RIV Method) 1F3 -- 36..........
Fuel Injection Pump 1F3 -- 45.....................
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS
ApplicationN∙mLb-- FtLb-In
Fuel Tank Mounting Nut28 -- 4721 -- 35--
Fuel Pump Pressure Line1310--
Fuel Injection Nozzle35 -- 4026 -- 30--
Fuel Injection Pipe1813--
Nozzle Tensioning Nut8059--
Screw Plug3022--
Left -- Hand Thread Bolt4634--

1F3 -- 2 OM600 ENGINE CONTROLS
D AEW OO M Y_2000
MAINTENANCE AND REPAIR
ON -- VEHICLE SERVICE
FUEL SYSTEM
1 Fuel Injection Pump
2 Fuel Feed Pump
3 Overflow Valve
4 Injection Nozzle
5 Pre -- filter6 Fuel Retrun Hose
7 Injection Line
8 Fuel Tank
9 Fuel Filter
10 Choke Orifice

OM600 ENGINE CONTROLS 1F3 -- 3
D AEW OO M Y_2000
FUEL INJECTION PUMP CODING
Model Code
OM661 LA EnginePES 4M 55C 320 RS 167
OM662 LA EnginePES 5M 55C 320 RS 168
Fuel Injection Pump Code
Example) PES 5M 55C 320 RS 168
PPump
E Self -- Driven
S End Flange Mounting
5 Number of Cylinders (5EA)
MPumpSize
55 Element Diameter
C Modification Letter
320 Assembly Number
R Direction of Rotation (clockwise)
S188 Special Version
RSF Governor
R Governor
S Coil Spring
F Drive Governor
Component Location
1. Fuel Injection Pump
2. Vacuum Unit (Stop Unit)
3. Control Lever
4. PLA Vacuum Unit (Idle Speed Adjustment)
5. Governor
6. Fuel Pump

1F3 -- 4 OM600 ENGINE CONTROLS
D AEW OO M Y_2000
FUEL TANK
1 Fuel Tank
2 The Sender of Fuel Tank
3 2-- way Check Valve
4 Pre Filter
5 Front Fuel Filler Neck
6 Rear Fuel Filler Neck
7 Fuel Supply Tube8 Fuel Return Tube
9 Filter Hose
10 Fuel Tank Hose
11 Fuel Filler Cap
12 Clip
13 Clip

1F3 -- 10 OM600 ENGINE CONTROLS
D AEW OO M Y_2000
VACUUM PUMP TEST
1 Fuel Filter
2 Ancillaries Connection3 Vacuum Tester
Tools Required
201 589 13 21 00 Vacuum Tester

OM600 ENGINE CONTROLS 1F3 -- 11
D AEW OO M Y_2000
Test Procedure
1. Remove the fuel filter (1) and keep the filter not to be
damaged from running engine.
2. Remove the vacuum line from ancillaries connection
(2).
3. Connect the vacuum tester (3) to the ancillaries con-
nection (2).
Vacuum Tester 201 589 13 21 00
4. Run the engine at idle and check vacuum pressure
after 30 sec.
Standard>70mbar
Notice
If out of standard, replace the vacuum pump.
5. Remove the vacuum tester.
6. Connect the vacuum line to the ancillaries connec-
tion.
7. Install the fuel filter.

1F3 -- 12 OM600 ENGINE CONTROLS
D AEW OO M Y_2000
VACUUM PUMP
Preceding Work : Remove the poly V-- belt
1 Bolt 10N∙m (89 lb-in) .....................
2 Vacuum Pump3 Vacuum Line
4 Gasket Replace..........................

OM600 ENGINE CONTROLS 1F3 -- 13
D AEW OO M Y_2000
Removal & Installation Procedure
1. Remove the vacuum line.
2. Remove the bolts (1) evenly.
Notice
If necessary, rotate the engine until the pressure on
the tappet of the vacuum pump is released.
3. Remove the vacuum pump (2).
4. Install the vacuum pump (2).
Tightening Torque10 N∙m(89lb-in)
Notice
Clean the gasket residues of sealing surface of vac-
uum pump and replace the gasket(4).
5. Connect the vacuum line.