SSANGYONG MUSSO 1998 Workshop Repair Manual

SSANGYONG MUSSO 1998 Workshop Repair Manual MUSSO 1998 SSANGYONG SSANGYONG https://www.carmanualsonline.info/img/67/57510/w960_57510-0.png SSANGYONG MUSSO 1998 Workshop Repair Manual
Trending: hood open, remote control, wipers, tow, automatic transmission, service interval, air suspension

Page 731 of 1463

SSANGYONG MUSSO 1998  Workshop Repair Manual 1F3-2  OM600 ENGINE CONTROLS
FUEL SYSTEM
1 Fuel Injection Pump
2 Fuel Feed Pump
3 Overflow Valve
4 Injection Nozzle
5 Pre-filter6 Fuel Return Hose
7 Injection Line
8 Fuel Tank
9 Fuel Filter
10 Choke O

Page 732 of 1463

SSANGYONG MUSSO 1998  Workshop Repair Manual OM600 ENGINE CONTROLS  1F3-3
FUEL INJECTION PUMP CODING
Model Code
PES 4M 55C 320 RS 167
PES 5M 55C 320 RS 168
Fuel Injection Pump Code
Example)PES 5M 55C 320 RS 168
P Pump
E Self-Driven
S End Flange

Page 733 of 1463

SSANGYONG MUSSO 1998  Workshop Repair Manual 1F3-4  OM600 ENGINE CONTROLS
FUEL TANK
1 Fuel Tank
2 The Sender of Fuel Tank
3 2-way Check Valve
4 Pre Filter
5 Front Fuel Filler Neck
6 Rear Fuel Filler Neck
7 Fuel Supply Tube8 Fuel Return Tube
9 Fi

Page 734 of 1463

SSANGYONG MUSSO 1998  Workshop Repair Manual OM600 ENGINE CONTROLS  1F3-5
VACUUM CONTROL SYSTEM TEST
2 Engine Cut-Off Valve (Ignition Key Switch)
3 Auto-locking Hub Solenoid Valve
4 Engine Stop Valve Unit
5 PLA Vacuum Unit (Idle Speed Adjustment

Page 735 of 1463

SSANGYONG MUSSO 1998  Workshop Repair Manual 1F3-6  OM600 ENGINE CONTROLS
Temperature measuring instrument with test probe
WB24 Digital tester Tools Required
001 589 73 21 00 Vacuum Pump
201 589 13 21 00 Vacuum Tester
667 589 00 21 00 TDC pulse

Page 736 of 1463

SSANGYONG MUSSO 1998  Workshop Repair Manual OM600 ENGINE CONTROLS  1F3-7
Vacuum   500 mbar
Lines and connections leaking.
Faulty PLA vacuum unit.
Test step 1
Connect vacuum pump (14) with Y adapter to PLA
vacuum unit (5). Run engine at idle spe

Page 737 of 1463

SSANGYONG MUSSO 1998  Workshop Repair Manual 1F3-8  OM600 ENGINE CONTROLS
Detach line downstream of air admission filter (13).
Vacuum drops.
Faulty thermovalve
Fit the line onto air admission filter. Built up vacuum with
vacuum pump. Detach the

Page 738 of 1463

SSANGYONG MUSSO 1998  Workshop Repair Manual OM600 ENGINE CONTROLS  1F3-9
Test step 2
Connect vacuum pump (14) with Y adapter to PLA
vacuum unit (5). Run the engine at idle speed.
Vacuum drops to ‘0’ at approx. 30°C of the thermovalve.
Faul

Page 739 of 1463

SSANGYONG MUSSO 1998  Workshop Repair Manual 1F3-10  OM600 ENGINE CONTROLS
VACUUM PUMP (SECTIONAL VIEW)
2 Suction Valve
4 Piston
5 Pressure Valve
6 Safety Valve
7 O-Ring
8 Pump Housing
9 Pump Cover
12 Lever
14 Outer Return Spring
15 Inner Spring

Page 740 of 1463

SSANGYONG MUSSO 1998  Workshop Repair Manual OM600 ENGINE CONTROLS  1F3-11
VACUUM PUMP TEST
1 Fuel Filter
2 Vacuum Line3 Ancillaries Connection
4 Vacuum Tester
Tools Required
201 589 13 21 00  Vacuum Tester
Trending: relay, radiator cap, fog light, window, ESP inoperative, alternator, warning lights