brake pads SUBARU BAJA 2005 1.G Owners Manual

3-14
Instruments and controls
If the brake system warning light should come on while
driving (with the parking brake fully released and with
the ignition switch positioned in “ON”), it could be an
indication of leaking of brake fluid or worn brake pads.
If this occurs, immediately stop the vehicle at the near-
est safe place and check the brake fluid level. If the flu-
id level is below the “MIN” mark in the reservoir, do not
drive the vehicle. Have the vehicle towed to the near-
est SUBARU dealer for repair. „
Door ajar warning lights
The specific door ajar warning light comes on if any
door is not fully closed.
Always make sure this light is out before you start to
drive. „ Switchback door indicator light
While the ignition switch is in the “ON” position, the
switchback door indicator light comes on when the
switchback door is open.
While the ignition switch is in the “LOCK” or “ACC” po-
sition, the switchback door indicator light flashes for
about 20 seconds and goes off when the switchback
door is open. „
Low fuel warning light
The low fuel warning light comes on when the tank is
nearly empty about 2.6 US gal (10.0 liters, or 2.2 Imp
gal). It only operates when the ignition switch is in the“ON” position.
NOTE
This light does not go out unless the tank is re-
plenished up to an internal fuel quantity of about
3.7 US gal (14 liters, 3.1 Imp gal).
Promptly put fuel in the tank whenever the low
fuel warning light comes on. If the engine mis-
fired as a result of an empty tank, resulting cat-
alyzer damage could cause damage to the tur-
bocharger.
„ All-Wheel Drive warning light
(AT vehicles)
The All-Wheel Drive warning light comes on when the
ignition switch is turned to the “ON” position and goes
out after about two seconds.

7-32
Starting and operating
Braking „
Braking tips
Never rest your foot on the brake pedal while
driving. This can cause dangerous overheating
of the brakes and needless wear on the brake
pads and linings.
T When the brakes get wet
When driving in rain or after washing the vehicle, the
brakes may get wet. As a result, brake stopping dis-
tance will be longer. To dry the brakes, drive the vehi-
cle at a safe speed while lightly depressing the brake
pedal to heat up the brakes. T Use of engine braking
Remember to make use of engine braking in addition
to foot braking. When descending a grade, if only the
foot brake is used, the brakes may start working im-
properly because of brake fluid overheating, caused
by overheated brake pads. To help prevent this, shift
into a lower gear to get stronger engine braking. T
Braking when a tire is punctured
Do not depress the brake pedal suddenly when a tire
is punctured. This could cause a loss of control of the
vehicle. Keep driving straight ahead while gradually
reducing speed. Then slowly pull off the road to a safe
place. „ Brake system
T Two separate circuits
Your vehicle has a dual circuit brake systems. Each
circuit works diagonally across the vehicle. If one cir-
cuit of the brake system should fail, the other half of
the system still works. If one circuit fails, the brake
pedal will go down much closer to the floor than usual
and you will need to press it down much harder. And a
much longer distance will be needed to stop the vehi- cle. T Brake booster
The brake booster uses engine manifold vacuum to
assist braking force. Do not turn off the engine while
driving because that will turn off the brake booster, re-
sulting in poor braking power.
The brakes will continue to work even when the brake
booster completely stops functioning. If this happens,
however, you will have to push the pedal much harder

7-33
Starting and operating
– CONTINUED –
than normal and the braking distance will increase. „Disc brake pad wear warning indica- tors
The disc brake pad wear warning indicators on the
disc brakes give a warning noise when the brake pads
are worn.
If a squeaking or scraping noise is heard from the disc
brakes while braking, immediately have your vehicle
inspected by the nearest SUBARU dealer.ABS (Anti-lock Brake System)
Always use the utmost care in driving – over-
confidence because you are driving with an
ABS equipped vehicle could easily lead to a se-
rious accident.
y The ABS system does not always decrease
stopping distance. You should always maintain
a safe following distance from other vehicles. y When driving on badly surfaced roads, gravel
roads, icy road, or over deep newly fallen snow,
stopping distances may be longer for a vehicle
with the ABS system than one without. When
driving under these conditions, therefore, re-
duce your speed and leave ample distance from
other vehicles. y When you feel the ABS system operating,
you should maintain constant brake pedal pres-
sure. Do not pump the brake pedal since doing
so may defeat the operation of the ABS system.
HS7012BA

8-2
Driving tips
Driving tipsNew vehicle break-in driving – the
first 1,000 miles (1,600 km)
The performance and long life of your vehicle are de-
pendent on how you handle and care for your vehicle
while it is new. Follow these instructions during the
first 1,000 miles (1,600 km):y
Do not race the engine. And do not allow engine
speed to exceed 4,000 rpm except in an emergency.y Do not drive at one constant engine or vehicle
speed for a long time, either fast or slow. y Avoid starting suddenly and rapid acceleration, ex-
cept in an emergency. y Avoid hard braking, except in an emergency.
The same break-in procedures should be applied to a
newly installed or overhauled engine or when brake
pads or brake linings are replaced with new ones.
Fuel economy hints
The following suggestions will help to save your fuel. y Select the proper gear position for the speed and
road conditions. y Avoid sudden acceleration or deceleration. Always
accelerate gently until you reach the desired speed.
Then try to maintain that speed for as long as possible. y Do not pump the accelerator and avoid racing the
engine. y Avoid unnecessary engine idling.
y Keep the engine properly tuned.
y Keep the tires inflated to the correct pressure shown
on the tire placard, which is located under the door
latch on the driver’s side. Low pressure will increase
tire wear and fuel consumption.y Use the air conditioner only when necessary.
y Keep the front and rear wheels in proper alignment.
y Avoid carrying unnecessary luggage or cargo.

8-10
Driving tips
less of its depth, it can wash away the ground from un-
der your tires, resulting in possible loss of traction and
even vehicle rollover. y
Always check your brakes for effectiveness immedi-
ately after driving in sand, mud or water. Do this by
driving slowly and stepping on the brake pedal. Re-
peat that process several times to dry out the brake
discs and brake pads.y Do not drive or park over or near flammable materi-
als such as dry grass or fallen leaves, as they may
burn easily. The exhaust system is very hot while the
engine is running and right after engine stops. This
could create a fire hazard. y After driving through tall grass, mud, rocks, sand,
rivers, etc., check that there is no grass, bush, paper,
rags, stones, sand, etc. adhering to or trapped on the
underbody. Clear off any such matter from the under-
body. If the vehicle is used with these materials
trapped or adhering to the underbody, a mechanical
breakdown or fire could occur.y Secure all cargo carried inside the vehicle and make
certain that it is not piled higher than the seatbacks.
During sudden stops or jolts, unsecured cargo could
be thrown around in the vehicle and cause injury. y Do not pile heavy loads on the roof. Those loads
raise the vehicle’s center of gravity and make it more
prone to tip over. y
Cargo should be evenly distributed over the cargo
bed. Keep heavier items as low and far forward as
possible. Loading the vehicle improperly can deterio-
rate handling capability and contribute to loss of vehi-
cle control.y Be sure the cargo is secured properly. Unsecured
cargo in the cargo bed can be thrown around when
driving on off-road. To prevent loose cargo from enter-
ing the passenger compartment, always close the
switchback door while driving off-road. y Always close the tailgate while driving off-road. Also
remove the bed extender (if so equipped) to avoid
damage. y If you must rock the vehicle to free it from sand or
mud, depress the accelerator pedal slightly and move
the selector lever back and forth between “D” and “R”
repeatedly. Do not race the engine. For the best pos-
sible traction, avoid spinning the wheels when trying to
free the vehicle. y When the road surface is extremely slippery, you
can obtain better traction by starting the vehicle with
the transmission in 2nd than 1st (both for MT and AT). y Never equip your vehicle with tires larger than those
specified in this manual. y Wash the vehicle’s underbody after off-road driving.
Suspension components are particularly prone to dirt
buildup, so they need to be washed thoroughly.

11 - 1
11
Maintenance and service
Maintenance schedule ................................. 11-3
Maintenance precautions ............................ 11-3 Before checking or servicing in the engine compartment .................................................. 11-4
When you do checking or servicing in the engine compartment while the engine is
running ............................................................ 11-5
Engine hood .................................................. 11-5
Engine compartment overview ................... 11-8 Non-turbo models ............................................. 11-8
Turbo models .................................................... 11-9
Engine oil ...................................................... 11-10 Checking the oil level ....................................... 11-10
Changing the oil and oil filter .......................... 11-12
Recommended grade and viscosity ................ 11-15
Recommended grade and viscosity under severe driving conditions .............................. 11-16
Cooling system ............................................. 11-17 Hose and connections ...................................... 11-18
Engine coolant .................................................. 11-18
Air cleaner element ...................................... 11-23 Replacing the air cleaner element ................... 11-23
Spark plugs ................................................... 11-25 Recommended spark plugs ............................. 11-26
Drive belts ..................................................... 11-26
Manual transmission oil ............................... 11-27 Checking the oil level ....................................... 11-27
Recommended grade and viscosity ................ 11-28
Automatic transmission fluid ...................... 11-29 Checking the fluid level .................................... 11-29
Recommended fluid ......................................... 11-31
Front differential gear oil (AT vehicles) ...... 11-32 Checking the oil level ....................................... 11-32
Recommended grade and viscosity ............... 11-32
Rear differential gear oil ............................... 11-33 Checking the gear oil level .............................. 11-33
Recommended grade and viscosity ............... 11-35
Power steering fluid ...................................... 11-36 Checking the fluid level .................................... 11-36
Recommended fluid ......................................... 11-37
Brake fluid ..................................................... 11-38 Checking the fluid level .................................... 11-38
Recommended brake fluid ............................... 11-39
Clutch fluid (MT vehicles) ............................ 11-39 Checking the fluid level .................................... 11-39
Recommended clutch fluid .............................. 11-40
Brake booster ................................................ 11-41
Brake pedal .................................................... 11-41 Checking the brake pedal free play ................ 11-41
Checking the brake pedal reserve distance ... 11-42
Clutch pedal (Manual transmission vehicles) ............... 11-42Checking the clutch function .......................... 11-42
Checking the clutch pedal free play ............... 11-43
Replacement of brake pad and lining ......... 11-43 Breaking-in of new brake pads and linings .... 11-44
Parking brake stroke .................................... 11-45
Tires and wheels ........................................... 11-45

11 -4 3
Maintenance and service
– CONTINUED –
„Checking the clutch pedal free play
1) 0.16 – 0.51 in (4.0 – 13.0 mm)
Lightly press the clutch pedal down with your finger
until you feel resistance, and check the free play.
If the free play is not within proper specification, con-
tact your SUBARU dealer.Replacement of brake pad and lining
If you continue to drive despite the scraping
noise from the audible brake pad wear indica-
tor, it will result in the need for costly brake ro-
tor repair or replacement.
The right front disc brake and the right rear disc brake
have an audible wear indicators on the brake pads. If
the brake pads wear close to their service limit, the
wear indicator makes a very audible scraping noise
1
HSB049BB
HS7012BA

11 - 4 4
Maintenance and service
when the brake pedal is applied.
If you hear this scraping noise each time you apply the
brake pedal, have the brake pads serviced by your
SUBARU dealer as soon as possible. „
Breaking-in of new brake pads and lin- ings
When replacing the brake pad or lining, use only gen-
uine SUBARU parts. After replacement, the new parts
must be broken in as follows: T Brake pad and lining
While maintaining a speed of 30 to 40 mph (50 to 65
km/h), step on the brake pedal lightly. Repeat this five
or more times. T Parking brake lining
A safe location and situation should be select-
ed for break-in driving.
Pulling the parking brake lever too forcefully may cause the rear wheels to lock. To avoid
this, be certain to pull the lever up slowly and
gently.
1. Drive the vehicle at a speed of about 22 mph (35 km/h).
2. With the parking brake release button pushed in,
pull the parking brake lever SLOWLY and GENTLY.
(Pulling with a force of approximately 33 lbs [147 N, 15 kg].)
3. Drive the vehicle for about 220 yards (200 meters)
in this condition.
4. Wait 5 to 10 minutes for the parking brake to cool
down. Repeat this procedure.
5. Check the parking brake stroke. If the parking
brake stroke is out of the specified range, adjust it by
turning the adjusting nut located on the parking brake
lever.
Parking brake stroke:
7 – 8 notches / 44 lbs (196 N, 20 kg)

14-2
Index
A
ABS (Anti-lock Brake System) ........................... 7-33
Warning light ................................................. 3-12
Accessories .............................................. 5-4, 11-60
Air cleaner element ......................................... 11-23
Air conditioner operation ................................... 4-10
Air filtration system ............................................ 4-13
All-Wheel Drive warning light ............................ 3-14
Aluminum wheels ............................................ 11-52
Antenna system .................................................. 5-2
Anti-lock Brake System (ABS) ........................... 7-33
Ashtray .............................................................. 6-12
AT OIL TEMPerature warning light ................... 3-12
Audio set ............................................................. 5-4
Auto-dimming mirror/compass .......................... 3-29
Automatic transmission ............................ 7-15, 7-21 Capacities ..................................................... 12-3
Fluid ............................................................ 11-29
Selector lever ....................................... 7-16, 7-22
Shift lock release ................................. 7-20, 7-30
SPORTSHIFT mode – Turbo models ........... 7-21
Temperature warning light ............................ 3-12
Automatic/Emergency Locking Retractor
(A/ELR) .......................................................... 1-16
AWD warning light ............................................. 3-14 B
Battery ............................................................. 11-56
Jump starting ................................................ 9-18
Replacement (Remote keyless entry system) ...................................................... 2-10
Bed extender ..................................................... 6-17Brake Booster ....................................................... 11-41
Fluid ............................................................ 11-38
Pad and lining ............................................. 11-43
Pedal .......................................................... 11-41
Brake pedal
Free play .................................................... 11-41
Reserve distance ........................................ 11-42
Brake system .................................................... 7-32
Warning light ................................................ 3-13
Braking .............................................................. 7-32
Breaking-in of new brake pads and linings ....................................................... 11-44
Tips ............................................................... 7-32
Bulb Chart ............................................................. 12-8
Replacing ................................................... 11-61
C
Capacities ......................................................... 12-3