radiator cap SUBARU IMPREZA 2004 2.G Owners Manual
[x] Cancel search | Manufacturer: SUBARU, Model Year: 2004, Model line: IMPREZA, Model: SUBARU IMPREZA 2004 2.GPages: 491, PDF Size: 5.93 MB
Page 367 of 491

9-16
In case of emergency
5. Start the engine of the vehicle with the booster bat- 
tery and run it at moderate speed. Then start the en- 
gine of the vehicle that has the discharged battery.
6. When finished, carefully disconnect the cables in 
exactly the reverse order.Engine overheating
Never attempt to remove the radiator cap until 
the engine has been shut off and has fully 
cooled down. When the engine is hot, the cool-
ant is under pressure. Removing the cap while 
the engine is still hot could release a spray of 
boiling hot coolant, which could burn you very
seriously.
If the engine overheats, safely pull off the road and 
stop the vehicle in a safe place. ! If steam is coming from the engine  
compartment
Turn the engine off and get everyone away from the 
vehicle until it cools down. ! If no steam is coming from the engine  
compartment
1. Keep the engine running at idling speed. 
2. Open the hood to ventilate the engine compart- ment. 
Page 368 of 491

9-17
In case of emergency
– CONTINUED  –
Confirm that the cooling fan is turning. If the fan is not 
turning, immediately turn the engine off and contact 
your authorized dealer for repair.
3. After the engine coolant temperature has dropped, turn off the engine. 
If the temperature gauge stays at the overheated
zone, turn the engine off. 
4. After the engine has fully cooled down, check the 
coolant level in the reserve tank.
If the coolant level is below the “LOW” mark, add cool-
ant up to the “FULL” mark. 
5. If there is no coolant in the reserve tank, add cool- 
ant to the reserve tank. Then remove the radiator cap
and fill the radiator with coolant. 
If you remove the radiator cap from a hot radiator, first 
wrap a thick cloth around the radiator cap, then turn
the cap counterclockwise slowly without pressing 
down until it stops. Release the pressure from the ra- 
diator. After the pressure has been fully released, re-
move the cap by pressing down and turning it.Towing 
If towing is necessary, it is best done by your SUBARU 
dealer or a commercial towing service. Observe the 
following procedures for safety.
Never tow AWD vehicles (both AT and MT) with 
the front wheels raised off the ground while the 
rear wheels are on the ground, or with the rear 
wheels raised off the ground while the front
wheels are on the ground. This will cause the
vehicle to spin away due to the operation or de-
UG9513BA 
Page 393 of 491

11 - 8
Maintenance and service
Engine compartment overview !
2.5 liter model
12 345 67
8
9
10
11
12
13
UGB505BB
1) Manual transmission oil level 
gauge (MT) (page 11-28) or Dif- 
ferential gear oil level gauge  
(AT) (page 11-33)
2) Air cleaner element (page 11- 23)
3) Clutch fluid reservoir (page 11- 38)
4) Automatic transmission fluid lev-
el gauge (page 11-31)
5) Brake fluid reservoir (page 11-
37)
6) Windshield washer tank (page  11-54)
7) Fuse box (page 11-60) 
8) Battery (page 11-58)
9) Engine oil filler cap (page 11-11) 
10) Engine coolant reservoir (page  11-19)
11) Radiator cap (page 11-19)
12) Engine oil level gauge (page 11- 11)
13) Power steering fluid reservoir 
(page 11-36) 
Page 394 of 491

11 - 9
Maintenance and service
– CONTINUED  –
!2.0 liter (Turbo) model
34 5 6 7
1
2
13 12 11 10 9 8
HGB005CB
1) Manual transmission oil level gauge (MT) (page 11-28) or Dif- 
ferential gear oil level gauge  
(AT) (page 11-33)
2) Air cleaner element (page 11- 23)
3) Clutch fluid reservoir (page 11- 38)
4) Automatic transmission fluid lev-
el gauge (page 11-31)
5) Brake fluid reservoir (page 11-
37)
6) Windshield washer tank (page  11-54)
7) Fuse box (page 11-60) 
8) Battery (page 11-58)
9) Engine oil filler cap (page 11-11) 
10) Engine coolant reservoir (page  11-19)
11) Engine oil level gauge (page 11-
11)
12) Radiator cap (page 11-19) 
13) Power steering fluid reservoir 
(page 11-36) 
Page 395 of 491

11 - 1 0
Maintenance and service !
2.5 liter (Turbo) model
34 5 6
7
1
2
12 11 10 9 8
UGB070BB
1) Manual transmission oil level gauge (MT) (page 11-28)
2) Air cleaner element (page 11-
23)
3) Clutch fluid reservoir (page 11- 38)
4) Brake fluid reservoir (page 11- 37)
5) Windshield washer tank (page 
11-54)
6) Fuse box (page 11-60) 
7) Battery (page 11-58) 
8) Engine oil filler cap (page 11-11)
9) Engine coolant reservoir (page 
11-19)
10) Engine oil level gauge (page 11- 11)
11) Radiator cap (page 11-19)
12) Power steering fluid reservoir  (page 11-36) 
Page 403 of 491

11 - 1 8
Maintenance and service
!
Recommended grade and viscosity  
under severe driving conditions
If the vehicle is used in desert areas, in areas with very 
high temperatures, or used for heavy-duty applica- 
tions such as towing a trailer, use of oil with the follow- 
ing grade and viscosities is recommended.
API classification SL (or SJ):
SAE viscosity No.: 30, 40, 10W-50, 20W-40, 20W-50
! Synthetic oil
You can use synthetic engine oil that meets the same 
requirements given for conventional engine oil. When 
using synthetic oil, you must use oil of the same clas- 
sification, viscosity and grade shown in this owner’s
manual, and must follow the oil and filter changing in- 
tervals shown in the maintenance schedule.
Cooling system
Never attempt to remove the radiator cap until 
the engine has been shut off and has cooled 
down completely. Since the coolant is under
pressure, you may suffer serious burns from a 
spray of boiling hot coolant when the cap is re-
moved.
" The cooling system has been filled at the fac-
tory with a high quality, corrosion-inhibiting, 
year-around coolant which provides protection 
against freezing down to –33 °F (–36 °C). For
adding, use genuine SUBARU coolant or an 
equivalent: a mixture of 50% soft water and 50% 
ethylene-glycol basis coolant. Use of improper 
coolants may result in corrosion in the cooling
system. It is important to maintain protection 
against freezing and corrosion, even if freezing 
temperatures are not expected. Never mix dif-
ferent kinds of coolant. " Do not splash the engine coolant over paint- 
Page 404 of 491

11 -1 9
Maintenance and service
– CONTINUED  –
ed parts. The alcohol contained in the enginecoolant may damage the paint surface.
! Cooling fan, hose and connections
Your vehicle employs an electric cooling fan which is 
thermostatically controlled to operate when the engine 
coolant reaches a specific temperature.
If the radiator cooling fan does not operate even when 
the engine coolant temperature gauge exceeds the 
normal operating range, the cooling fan circuit may be
defective. Check the fuse and replace it if necessary. 
If the fuse is not blown, have the cooling system 
checked by your SUBARU dealer. 
If frequent addition of coolant is necessary, there may 
be a leak in the engine cooling system. It is recom- 
mended that the cooling system and connections be
checked for leaks, damage, or looseness. !
Engine coolant
! Checking the coolant level
1) “FULL” level mark 
2) “LOW” level mark
Check the coolant level at each fuel stop. 
1. Check the coolant level on the outside of the reser- 
voir while the engine is cool. 
2. If the level is close to or lower than the “LOW” level
mark, add coolant up to the “FULL” level mark. If the 
reserve tank is empty, remove the radiator cap and re- 
fill as required.
FULL
LOW
HGB056CB
1 2 
Page 405 of 491

11 - 2 0
Maintenance and service
1) Rubber gaskets
3. After refilling the reserve tank and the radiator, re- 
install the caps and check that the rubber gaskets in- 
side the radiator cap are in the proper position.
" Be careful not to spill engine coolant when
adding it. If coolant touches the exhaust pipe, it 
may cause a bad smell, smoke, and/or a fire." Do not splash the engine coolant over paint-
ed parts. The alcohol contained in the engine
coolant may damage the paint surface.
! Changing the coolant
1) Drain plug
Change the engine coolant using the following proce- 
dures according to the maintenance schedule. 
1. Remove the under cover.
2. Place a proper container under the drain plug and 
loosen the drain plug. 
3. Loosen the radiator cap to drain the coolant from
the radiator. Then drain the coolant from the reserve 
tank. Tighten the drain plug securely.
1
HSB026BB
1HSB027BB 
Page 406 of 491

11 -2 1
Maintenance and service
– CONTINUED  –
Never attempt to remove the radiator cap until 
the engine has been shut off and has cooled 
down completely. Since the coolant is under
pressure, you may suffer serious burns from a 
spray of boiling hot coolant when the cap is re-
moved.
4. Install the under cover.
Non-turbo models 
1) Filler neck
2) Fill up to this level Turbo models
1) Filler neck
2) Fill up to this level
5. Slowly pour the coolant and fill to the radiator filler 
neck. Do not pour the coolant too quickly, as this may 
lead to insufficient air bleeding and trapped air in the system.
1
2
UGB508BB
1
2
USB518BB 
Page 408 of 491

11 -2 3
Maintenance and service
– CONTINUED  –
7. Put the radiator cap back on and tighten firmly. At 
this time, make sure that the rubber gasket in the radi- 
ator cap is correctly in place.
8. Start and run the engine for more than five minutes 
at 2,000 to 3,000 rpm. 
9. Stop the engine and wait until the coolant cools
down (122 to 140 °F [50 to 60 °C]). If there is any loss
of coolant, add coolant to the radiator’s filler neck and
to the reserve tank’s “FULL” level.
10.Put the radiator cap and reservoir cap back on and
tighten firmly.Air cleaner element 
The air cleaner element functions as a filter screen. 
When the element is perforated or removed, engine 
wear will be excessive and engine life shortened. 
The air cleaner element is a viscous type. It is unnec- 
essary to clean or wash the element.
Do not operate the engine with the air cleaner 
element removed. The air cleaner element not 
only filters intake air but also stops flames if the 
engine backfires. If the air cleaner element is
not installed when the engine backfires, you
could be burned.
! Replacing the air cleaner element
! Non-turbo models
Replace the air cleaner element according to the 
maintenance schedule in the “Warranty and Mainte-
nance Booklet”. Under extremely dusty conditions, re- 
place it more frequently. It is recommended that you 
always use genuine SUBARU parts.