sensor SUBARU LEGACY 1996 Service Repair Manual

B: INSPECTION
Check that connector is connected correctly and that con-
nector terminal sliding resistance is correct.
G4M0469
C: INSTALLATION
1) Connect connector to ABS control module.
2) Install ABS control module on the body.
G4M0470
17. G Sensor for ABS System (Except
ABS 5.3 Type)
A: REMOVAL AND INSTALLATION
The G sensor is located on the right front wheel apron.
G4M0471
B: INSPECTION
1) Check to ensure that G sensor is securely installed on
front wheel apron, and that connector is properly installed.
2) Disconnect connector from G sensor and measure con-
tact resistance between terminals.
Condition of G sensor Standard
On flat surface 610±60Ω
* When slanting about
14°—21.3°(θ)610±60Ω,
More than 100 kΩ
NOTE:

Tilt G sensor forward as shown in Figure. If it is tilted
backward, it will not operate.

Hysteresis occurs during ON-OFF operation of sensor.
Sensor should turn OFF from ON (610Ω,More than 100
kΩ) when it is tilted in a range from 14°to 21.3°.
Tightening torque:
7.4±2.0 N⋅m (0.75±0.2 kg-m, 5.4±1.4 ft-lb)
81
4-4SERVICE PROCEDURE
16. ABS Control Module (Except ABS 5.3 Type)- 17. G Sensor for ABS System (Except ABS 5.3 Type)

24. G Sensor for ABS System (ABS 5.3
Type)
A: REMOVAL AND INSTALLATION
1) Turn ignition switch to OFF.
2) Remove console box.
3) Disconnect connector from G sensor.
B4M1011
4) Remove G sensor from body.
5) To install, reverse the removal procedure.
CAUTION:
Do not drop or bump G sensor.
B4M0915
B: INSPECTION
1. USING CIRCUIT TESTER
1) Turn ignition switch to OFF.
2) Remove G sensor from vehicle.
3) Connect connector to G sensor.
4) Turn ignition switch to ON.
5) Measure voltage between G sensor connector termi-
nals.
: Connector & terminal
(P9) No. 2 (+)—No.1()
Is voltage 2.3±0.2 V when G sensor is hori-
zontal?
: Go to next.
: Replace G sensor.
B4M0917A
: Connector & terminal
(P9) No. 2 (+)—No.1()
Is voltage 3.9±0.2 V when G sensor is
inclined forwards to 90°?
: Go to next.
: Replace G sensor.
122
4-4SERVICE PROCEDURE
24. G Sensor for ABS System (ABS 5.3 Type)

B4M0918A
: Connector & terminal
(P9) No. 2 (+)—No.1()
Is voltage 0.7±0.2 V when G sensor is
inclined backwards to 90°?
: G sensor is normal.
: Replace G sensor.
2. USING SELECT MONITOR
1) Turn ignition switch to OFF.
2) Connect select monitor connector to data link connec-
tor.
3) Turn select monitor into ABS mode.
B4M0927
4) Press F,1and 0on the select monitor.
5) Read the select monitor display.
: Is the indicated reading 2.3±0.2 V when the
vehicle is in horizontal position?
: Go to next step 6).
: Replace G sensor.
6) Remove console box.
7) Remove G sensor from vehicle. (Do not disconnect
connector.)
B4M0917A
8) Read the select monitor display.
: Is the indicated reading 3.9±0.2 V when G
sensor is inclined forwards to 90°?
: Go to next.
: Replace G sensor.
B4M0918A
: Is the indicated reading 0.7±0.2 V when G
sensor is inclined backwards to 90°?
: G sensor is normal.
: Replace G sensor.
123
4-4SERVICE PROCEDURE
24. G Sensor for ABS System (ABS 5.3 Type)

1. Pedal (MT Model)
B4M0737A

1Accelerator pedal


2Bushing


3Holder


4Accelerator bracket


5Stopper


6Clip


7Accelerator spring


8Accelerator pedal spring


9Spring pin


10Accelerator pedal pad


11Accelerator stopper


12Clip


13Accelerator plate

14Pedal bracket


15Stop light switch (Without T.C.S.) /
stroke sensor (With T.C.S.)


16Brake pedal


17Spacer


18Snap pin


19Brake pedal pad


20Clevis pin


21Brake pedal spring


22Washer


23Clutch pedal pad


24Clutch pedal


25Bushing assist

26Spring assist


27Clutch cable clamp


28Clutch cable


29Mass damper


30Clutch switch (Starter interlock)


31Clutch switch (With cruise control)
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 5.9±1.5 (0.60±0.15, 4.3±1.1)
T2: 8±2 (0.8±0.2, 5.8±1.4)
T3: 18±5 (1.8±0.5, 13.0±3.6)
T4: 29±7 (3.0±0.7, 21.7±5.1)
3
4-5COMPONENT PARTS
1. Pedal (MT Model)

2. Pedal (AT Model)
1. LHD MODEL
B4M0738A

1Accelerator pedal


2Bushing


3Holder


4Accelerator bracket


5Stopper


6Clip


7Accelerator spring


8Accelerator pedal spring


9Spring pin


10Accelerator pedal pad

11Accelerator stopper


12Clip


13Accelerator plate


14Plug


15Pedal bracket


16Stop light switch (Without T.C.S.) /
stroke sensor (With T.C.S.)


17Spacer


18Stopper


19Snap pin

20Brake pedal pad


21Brake pedal


22Clevis pin


23Brake pedal spring
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 8±2 (0.8±0.2, 5.8±1.4)
T2: 18±5 (1.8±0.5, 13.0±3.6)
T3: 29±7 (3.0±0.7, 21.7±5.1)
4
4-5COMPONENT PARTS
2. Pedal (AT Model)

2. WAGON MODEL
Installation is in the reverse order of removal.
CAUTION:

Do not allow center seat belt to get under cushion
when folding cushion.

Ensure that side seat belt tongue is free from cush-
ion and trim panel.

Lift front of cushion to ensure that cushion is prop-
erly locked.
B5M0038A
3. Front Seat Belt
A: REMOVAL AND INSTALLATION
1. OUTER BELT
1) Remove through anchor cover cap.
2) Remove shoulder anchor bolt.
3) Remove side sill rear upper cover and front pillar lower
trim.
4) Remove center pillar lower trim.
B5M0039
5) Remove webbing guide.
6) Roll up floor mat at the bottom of center pillar.
7) Remove lap anchor bolt.
8) Remove outer belt assembly.
G5M0356
2. INNER BELT
Remove anchor nut.
G5M0357
3. ADJUSTABLE SHOULDER ANCHOR
1) Remove shoulder anchor bolt.
2) Remove lower center pillar trim.
3) Remove front and center pillar upper trim.
4) Remove adjustable shoulder anchor assembly.
5) Installation is in the reverse order of removal.
CAUTION:

The left and right ELR’s are not mutually inter-
changeable because different sensors are used.

Be careful not to twist belts during installation.
11
5-3SERVICE PROCEDURE
2. Rear Seat - 3. Front Seat Belt

2. WAGON MODEL
Installation is in the reverse order of removal.
CAUTION:

Do not allow center seat belt to get under cushion
when folding cushion.

Ensure that side seat belt tongue is free from cush-
ion and trim panel.

Lift front of cushion to ensure that cushion is prop-
erly locked.
B5M0038A
3. Front Seat Belt
A: REMOVAL AND INSTALLATION
1. OUTER BELT
1) Remove through anchor cover cap.
2) Remove shoulder anchor bolt.
3) Remove side sill rear upper cover and front pillar lower
trim.
4) Remove center pillar lower trim.
B5M0039
5) Remove webbing guide.
6) Roll up floor mat at the bottom of center pillar.
7) Remove lap anchor bolt.
8) Remove outer belt assembly.
G5M0356
2. INNER BELT
Remove anchor nut.
G5M0357
3. ADJUSTABLE SHOULDER ANCHOR
1) Remove shoulder anchor bolt.
2) Remove lower center pillar trim.
3) Remove front and center pillar upper trim.
4) Remove adjustable shoulder anchor assembly.
5) Installation is in the reverse order of removal.
CAUTION:

The left and right ELR’s are not mutually inter-
changeable because different sensors are used.

Be careful not to twist belts during installation.
11
5-3SERVICE PROCEDURE
2. Rear Seat - 3. Front Seat Belt

B5M0048A
3. CENTER PILLAR UPPER

1) Remove front pillar upper trim.
2) Remove upper anchor of front seat belt.
3) Remove center pillar upper trim panel.
4) Installation is in the reverse order of removal.
CAUTION:

The left and right ELR’s are not mutually inter-
changeable because different sensors are used.

Be careful not to twist belts during installation.
G5M0363
4. FRONT PILLAR UPPER

Remove front pillar upper trim panel.
CAUTION:
Be sure to securely hook pawls of front pillar upper
trim panel on body flange.
B5M0043A
5. REAR PILLAR UPPER
1) Remove rear seat cushion and backrest.
2) Remove rear seat belt. (Lower anchor bolt)
3) Remove rear pillar upper trim panel. [C500].>
4) Installation is in the reverse order of removal.
CAUTION:
Be sure to securely hook pawls of rear pillar upper trim
panel on body flange.
B5M0049
6. REAR PILLAR LOWER

1) Remove side sill rear upper cover trim.
2) Remove rear pillar lower trim.
B5M0044A
7. REAR QUARTER PILLAR UPPER

1) Remove rear seat belt. (Upper anchor bolt)
2) Remove cap strut.
3) Remove rear quarter upper front trim
1.
4) Remove rear quarter upper rear trim
2.
5) Installation is in the reverse order of removal.
CAUTION:
Be sure to securely hook pawls of rear quarter pillar
trim panel on body flange.
14
5-3SERVICE PROCEDURE
5. Inner Trim Panel

1. SRS Airbag
1. LHD MODEL
B5M0401A

1Combination switch ASSY with roll connector


2TORX®bolt


3Airbag module ASSY (Driver)


4Airbag module ASSY (Passenger)


5BRKT B


6BRKT P AB


7BRKT SD A


8Front sensor ASSY RH


9Grommet


10TORX®bolt


11Airbag control module


12Protector RH


13Protector LH


14Airbag main harness


15Front sensor ASSY LH
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 1.8±0.5 (0.18±0.05, 1.3±0.4)
T2: 2.5±0.5 (0.25±0.05, 1.8±0.4)
T3: 4.4±1.5 (0.45±0.15, 3.3±1.1)
T4: 7.4±0.5 (0.75±0.05, 5.4±0.4)
T5: 10±2 (1.0±0.2, 7.2±1.4)
T6: 20±4 (2.0±0.4, 14.5±2.9)
T7: 32±10 (3.3±1.0, 23.9±7.2)
2
5-5COMPONENT PARTS
1. SRS Airbag

2. RHD MODEL
B5M0389A

1Combination switch ASSY with roll connector


2Cover


3TORX®bolt


4Airbag module ASSY (Driver)


5Airbag module ASSY (Passenger)


6BRKT B


7BRKT P AB


8BRKT SD A


9Front sensor ASSY RH


10Grommet


11TORX®bolt


12Airbag control module


13Protector RH


14Protector LH


15Airbag main harness


16Front sensor ASSY LH
Tightening torque: N⋅m (kg-m, in-lb)
T1: 1.8±0.5 (0.18±0.05, 1.3±0.4)
T2: 2.5±0.5 (0.25±0.05, 1.8±0.4)
T3: 4.4±1.5 (0.45±0.15, 3.3±1.1)
T4: 7.4±0.5 (0.75±0.05, 5.4±0.4)
T5: 10±2 (1.0±0.2, 7.2±1.4)
T6: 20±4 (2.0±0.4, 14.5±2.9)
T7: 32±10 (3.3±1.0, 23.9±7.2)
3
5-5COMPONENT PARTS
1. SRS Airbag