engine SUBARU LEGACY 1996 Service Repair Manual

3. Working Precautions
1. PRECAUTIONS WHEN WORKING WITH THE
PARTS MOUNTED ON THE VEHICLE
1) When working under a vehicle which is jacked-up,
always be sure to use safety stands.
2) The parking brake must always be applied during work-
ing. Also, in automatic transmission vehicles, keep the
select lever set to the P (Parking) range.
3) Be sure the workshop is properly ventilated when run-
ning the engine. Further, be careful not to touch the belt or
fan while the engine is operating.
4) Be careful not to touch hot metal parts, especially the
radiator and exhaust system immediately after the engine
has been shut off.
2. PRECAUTIONS IN TROUBLE DIAGNOSIS AND
REPAIR OF ELECTRIC PARTS
1) The battery cable must be disconnected from the bat-
tery’s () terminal, and the ignition switch must be set to the
OFF position, unless otherwise required by the diagnos-
tics.
2) Securely fasten the wiring harness with clamps and
slips so that the harness does not interfere with the body
end parts or edges and bolts or screws.
3) When installing parts, be careful not to catch them on
the wiring harness.
G6M0212
4) When disconnecting a connector, do not pull the wires,
but pull while holding the connector body.
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3. Working Precautions

No. Load
MB-1Fuse holder (Rear power supply & seat
heater)
MB-2 Power window circuit breaker
MB-3Engine control module
Fuel pump relay
Main relay
OBD-II service connector
MB-4 A/C relay holder
MB-5 Headlight alarm relay (with security)
MB-6 Headlight LH
MB-7Daytime running light control module
Diode (Lighting)
Diode (Security)
Lighting switch
MB-8Combination meter
Front fog light switch
Headlight RH
Front fog light relay
MB-9Door lock timer
Headlight alarm relay
Interrupt relay
Radio
Security control module
Security indicator light
Spot light
Room light
Step light
Combination meter
Luggage room light
Trailer connector
Trunk room light
MB-10 A/C relay holder
SBF-6ABS relay box
TCS motor relay
SBF-7 TCS valve relay
ALT-1Combination meter
Daytime running light control module
Diode (TCS)
IG Headlight alarm relay
STCruise control module
Engine control module
Inhibitor switch (AT)
Interrupt relay
Starter interlock relay (MT)
FB-1Front washer motor
Rear washer motor
FB-2 Diode (A/C)
FB-3A/C relay holder
Sub fan motor
FB-4Engine control module
Fuel pump relay
Ignition coil
Transmission control module
FB-5 ABS relay boxNo. Load
FB-6Side marker light LH
Side marker light RH
FB-7 Door lock timer
FB-9 Hazard switch
FB-10AT shift lock control module
Key warning switch
Power antenna
FB-11 Radio
FB-12 Cigarette lighter socket
FB-13Mirror heater
Rear power supply relay
Remote control rearview mirror switch
Security control module
Vanity mirror illumination light
FB-14AT shift lock control module
Combination switch
Front wiper motor
Rear wiper motor
Rear wiper relay
FB-15ABS/TCS control module
Transmission control module
FB-16Rear defogger
Rear defogger condenser
Rear defogger switch
FB-17 Rear defogger switch
FB-18AT shift lock control module
Back-up light switch (MT)
Inhibitor switch (AT)
FB-19 Hazard switch
FB-20A/C switch
Combination meter
Mode control panel
TCS off switch
FB-21 Combination meter (Airbag)
FB-22Blower motor relay
Check connector
Daytime running light control module
Daytime running light relay
FRESH/RECIRC actuator
Hi-beam relay
Power window and sunroof relay
Seat belt timer
FB-23 Airbag control module
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6. Wiring Diagram

No. Load
MB-2 Power window circuit breaker
MB-3Engine control module
Fuel pump relay
Main relay
OBD-II service connector
MB-4 A/C relay holder
MB-6 Headlight LH
MB-7Diode (Lighting)
Lighting switch
MB-8Combination meter
Headlight RH
MB-9Combination meter
Door lock timer
Luggage room light
Radio
Room light
MB-10 A/C relay holder
ALT-1 Combination meter
IG A/C relay holder
STCruise control module
Engine control module
Inhibitor switch
FB-2 Diode (A/C)
FB-3Sub fan motor
Sub fan relay-2
FB-4Engine control module
Fuel pump relay
Ignition coil
Transmission control module
FB-6Side marker light LH
Side marker light RH
FB-7 Door lock timer
FB-9 Hazard switch
FB-10AT shift lock control module
Key warning switch
Power antenna
FB-11 Radio
FB-12 Cigarette lighter
FB-13 Remote control rearview mirror switch
FB-14AT shift lock control module
Combination switch
Front washer motor
Front wiper motor
Rear washer motor
Rear wiper motor
Rear wiper relay
FB-15 Transmission control moduleNo. Load
FB-16Rear defogger
Rear defogger condenser
Rear defogger switch
FB-17 Rear defogger switch
FB-18AT shift lock control module
Inhibitor switch
FB-19 Hazard switch
FB-20Combination meter
Mode control panel
FB-21 Combination meter (Airbag)
FB-22Blower motor relay
Check connector
FRESH/RECIRC actuator
Mode actuator
Power window relay
Seat belt timer
FB-23 Airbag control module
FB-24 Airbag control module
FB-25 Lighting switch
FB-26 Parking switch
FB-27 Parking switch
FB-28 Illumination light
FB-29 Illumination light
FB-30Stop light switch
Stop & brake switch
FB-31 Horn relay
FB-32 Blower motor relay
FB-33 Parking switch
FB-34License plate light LH
License plate light RH
Rear combination light LH
Rear combination light RH
Rear finisher light LH
Rear finisher light RH
FB-35Cruise control main switch
Cruise control module
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6. Wiring Diagram

13. ENGINE ELECTRICAL SYSTEM

LHD model
BU10-04A
51
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6. Wiring Diagram

13. ENGINE ELECTRICAL SYSTEM

RHD model
BUR10-03A
55
6-3WIRING DIAGRAM
6. Wiring Diagram

7. Electrical Unit Location
Electrical unit Refer to;
A.B.S. control module 4-4a [T300]
A.B.S. G sensor (MT) 4-4a [T300]
A/C compressor relay
7
A/C fuse11
A/C main fan relay 110
A/C main fan relay 28
A/C pressure switch2
A/C sub fan relay 29
ATF temperature sensor 2-7 [T2B1]
Blower motor resistor
26
Blower relay13
Camshaft position sensor 2-7 [T2A2]
Check connector
25
Clutch switch (MT) 6-2 [T300]
Crankshaft position sensor 2-7 [T2A2]
Cruise control module 6-2 [T300]
Cruise control pump 6-2 [T300]
Data link connector (for OBD-II G.S.T.) 2-7 [T2A1]
Data link connector (for S.S.M.) 2-7 [T2A1]
Diagnosis connector 4-4a [T300]
Diagnosis terminal (Ground) 4-4a [T300]
Door lock timer
27
Engine control module 2-7 [T2A1]
Engine coolant temperature sensor 2-7 [T2A2]
Engine hood switch (Security) 6-2 [K6A0]
Evaporator thermoswitch
29
F/B15
FRESH/RECIRC actuator28
Fuel pump relay 2-7 [T2A3]
Fuel gauge module
31
Fuel gauge sub module (AWD)32
FWD switch (AT)1
Headlight alarm relay (Security) 6-2 [K6A0]
Headlight relay LH
5
Headlight relay RH6
Horn relay14
Electrical unit Refer to;
Hydraulic unit (A.B.S.) 4-4a [T300]
Ignition coil 2-7 [T2A3]
Ignitor 2-7 [T2A3]
Idle air control solenoid valve 2-7 [T2A3]
Illumination control module
21
Inhibitor switch 6-2 [T300]
Knock sensor 2-7 [T2A2]
Main fan relay
19
Main relay 2-7 [T2A3]
Mass air flow sensor 2-7 [T2A2]
Mode actuator
12
M/B4
Oil pressure switch3
Oxygen sensor 2-7 [T2A2]
Pedal stroke sensor (T.C.S.) 4-4b [T300]
Power window and sunroof relay
24
Power window circuit breaker23
Purge control solenoid valve 2-7 [T2A3]
Rear defogger relay
17
Seat belt timer20
Security control module 6-2 [K6A0]
Shift lock control module
22
Starter interrupt relay (Security) 6-2 [K6A0]
Stop & brake switch (With cruise con-
trol)6-2 [T300]
Sunroof control module
30
Tail and illumination relay18
T.C.S. control module 4-4b [T300]
T.C.S. motor relay 4-4b [T300]
T.C.S. valve relay 4-4b [T300]
Throttle position sensor 2-7 [T2A2]
Test mode connector 2-7 [T2A1]
Transmission control module 2-7 [T2B1]
Turn & hazard module
16
Vehicle speed sensor 1 2-7 [T2B1]
Vehicle speed sensor 2 2-7 [T2B1]
107
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7. Electrical Unit Location

1. ENGINE ROOM
B2M0018D
1FWD switch (AT)

2A/C pressure switch

3Oil pressure switch

4M/B

5Headlight relay LH

6Headlight relay RH
7A/C compressor relay

8A/C main fan relay 2

9A/C sub fan relay 2

10A/C main fan relay 1

11A/C fuse
108
6-3WIRING DIAGRAM
7. Electrical Unit Location

8. Electrical Wiring Harness and
Ground Point
B6M0267A
1Front wiring harness

2Engine wiring harness

3Room light cord

4Bulkhead wiring harness

5Instrument panel wiring harness

6Front door cord RH

7Rear door cord RH

8Rear wiring harness

9Trunk lid cord (Sedan)
10Rear defogger ground cord (Sedan)

11Fuel tank cord

12Rear door cord LH

13Front door cord LH

14Sunroof cord

15Floor wiring harness

16Transmission cord

17Rear gate cord (Wagon)

18Rear oxygen sensor cord
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8. Electrical Wiring Harness and Ground Point

2. BULKHEAD WIRING HARNESS AND GROUND POINT (IN ENGINE ROOM)

LHD model
EPA0097
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8. Electrical Wiring Harness and Ground Point

Connector Connecting to
No. Pole Color Area No. Name
B1 2 * B-2 Pressure source switching solenoid
B2 3 Black B-2 Pressure sensor
B3 5 Gray B-2 Mass air flow sensor
B4 2 Gray B-2 AT dropping resistor
B5 2 Gray B-2 Resistor (Daytime running light)
B62 Gray B-2 ABS front sensor RH
2 Brown B-2 ABS front sensor RH (Outback with step roof)
B7 4 * B-2 Cruise control pump
B8 6 * A-2 Front wiper motor
B9 2 Black A-2 FWD switch (AT)
B10 2 Brown B-2 A/C pressure switch
B11 16 Gray B-3 T4
Transmission (AT)
B12 12 Gray B-2 T3
B13 6 Gray B-3 Ignitor
B14 1 Black B-3 Starter (Magnet)
B152 Gray B-3 ABS front sensor LH
2 Brown B-3 ABS front sensor LH (Outback with step roof)
B16 2 Gray B-3 Brake fluid level switch
B17 2 Black B-2 Vehicle speed sensor
B18 3 Dark gray B-2 Front oxygen sensor
B194 * B-2 T5 Rear oxygen sensor cord (Other models)
4 * B-2 Rear oxygen sensor (California model)
B20 6 Light gray B-2 E1
Engine wiring harness B21 12 Light gray B-2 E2
B22 16 Light gray B-2 E3
B24 2 Gray B-2 T1 Back-up light switch (MT)
B25 2 Brown B-2 T2 Neutral position switch (MT)
*: Non-colored
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8. Electrical Wiring Harness and Ground Point