coolant SUZUKI FORENZA 2008 1.G User Guide

5-15SERVICE AND APPEARANCE CARE
85Z04-03E
If the warning continues and you have not
stopped, pull over, stop, and park your
vehicle right away.
If there’s still no sign of steam, you can idle
the engine for three minutes while you’re
parked. If you still have the warning, turn
off the engine and get everyone out of the
vehicle until it cools down.
You may decide not to lift the hood, but to
get service help right away.Cooling SystemThe engine coolant surge tank is located in
the rear of the engine compartment on the
driver’s side.If the coolant inside the coolant surge tank
is boiling, don’t do anything else until it
cools down. The vehicle should be parked
on a level surface. Make sure that the air
conditioning is turned off.
The coolant level should be between the
MIN and MAX marks on the coolant surge
tank when the engine is cool. If it isn’t, you
may have a leak at the pressure cap or in
the radiator hoses, heater hoses, radiator,
water pump or somewhere else in the cool-
ing system.If there seems to be no leak, with the
engine on, check to see if the electric
engine cooling fan is running. If the engine
is overheating, the fan should be running.
If it isn’t, your vehicle needs service.
How to Add Coolant to the Coolant
Surge Tank
If you haven’t found a problem yet, check
to see if coolant is visible in the surge tank.
If coolant is visible but the coolant level
isn’t between the MIN and MAX marks,
add a 60/40 mixture of clean, drinkable
water and proper coolant at the coolant
surge tank, but be sure the cooling system,
including the coolant surge tank pressure
cap, is cool before you do it. See “Engine
Coolant” in this section for more informa-
tion.
If no coolant is visible in the surge tank,
add coolant as follows:
WARNING
An electric engine cooling fan under
the hood can start up even when the
engine is not running and can injure
you. Keep hands, clothing and tools
away from any underhood electric
fan.
WARNING
Heater and radiator hoses, and other
engine parts, can be very hot. Don’t
touch them. If you do, you can be
burned.
Don’t run the engine if there is a leak.
If you run the engine, it could lose all
of the coolant. That could cause an
engine fire, and you could be burned.
Get any leak fixed before you drive
the vehicle.
CAUTION
Engine damage from running your
engine without coolant isn’t covered
by your warranty.
CAUTION
This vehicle has a specific coolant fill
procedure. Failure to follow this pro-
cedure could cause your engine to
overheat and be severely damaged.
Checking Things Under the Hood:

5-16
SERVICE AND APPEARANCE CARE
85Z04-03E
1) Park the vehicle on a level surface. You
can remove the coolant surge tank
pressure cap when the cooling system,
including the coolant surge tank pres-
sure cap and upper radiator hose, is no
longer hot. Turn the pressure cap
slowly counterclockwise (left) about two
or two and one-half turns. If you hear a
hiss, wait for that to stop. This will allow
any pressure still left to be vented out
the discharge hose.
WARNING
Never turn the cap when the cooling
system, including the coolant surge
tank pressure cap, is hot.
Steam and scalding liquids from a
hot cooling system can blow out and
burn you badly. They are under pres-
sure, and if you loosen the coolant
surge tank pressure cap – even a lit-
tle – they can come out at high
speed. Wait for the cooling system
and coolant surge tank pressure cap
to cool if you ever have to loosen the
pressure cap.
WARNING
Adding only plain water to your cool-
ing system can be dangerous. Plain
water, or some other liquid such as
alcohol, can boil before the proper
coolant mixture will. Your vehicle’s
coolant warning system is set for the
proper coolant mixture. With plain
water or the wrong mixture, your
engine could get too hot but you
wouldn’t get the overheat warning.
Your engine could catch fire and you
or others could be burned. Use a 60/
40 mixture of clean, drinkable water
and a proper coolant.
L3U5019A
CAUTION
In cold weather, water can freeze and
crack the engine, radiator, heater
core and other parts. Use the recom-
mended coolant and the proper cool-
ant mixture.
WARNING
You can be burned if you spill coolant
on hot engine parts. Coolant con-
tains ethylene glycol and it will burn
if the engine parts are hot enough.
Don’t spill coolant on a hot engine.
Checking Things Under the Hood:

5-17SERVICE AND APPEARANCE CARE
85Z04-03E
2) Then keep turning the pressure cap
slowly, and remove it.
3) Fill the coolant surge tank with the
proper mixture to the MAX mark on the
coolant surge tank. Wait about five min-
utes, then check to see if the level is
below the MAX mark. If the level is
below the MAX mark, add additional
coolant to bring the level up to the MAX
mark. Repeat this procedure until the
level remains constant at the MAX mark
for at least five minutes.
4) With the coolant surge tank pressure
cap off, start the engine and let it run
until you can feel the upper radiator
hose getting hot. Watch out for the
engine cooling fan.
By this time, the coolant level inside the
coolant surge tank may be lower. If thelevel is lower than the MAX mark, add
more of the proper mixture to the cool-
ant surge tank until the level reaches
the MAX mark.
5) Then replace the pressure cap. Be sure
the pressure cap is hand-tight and fully
seated. See your SUZUKI dealer, if
necessary.
Power Steering FluidThe power steering fluid reservoir is
located toward the front of the engine com-
partment on the driver’s side of the vehicle.
See “Engine Compartment Overview” in
this section for more information on loca-
tion.
When to Check Power Steering Fluid
It is not necessary to regularly check
power steering fluid unless you suspect
there is a leak in the system or you hear an
unusual noise. A fluid loss in this system
could indicate a problem. Have the system
inspected and repaired.How to Check Power Steering Fluid
Turn the key off and then check the fluid
level. The level should be between the MIN
and MAX marks on the reservoir. If the
level is below the MIN mark, add power
steering fluid.
What to Use
To determine what kind of fluid to use, see
“Recommended Fluids and Lubricants” in
section 6. Always use the proper fluid. Fail-
ure to use the proper fluid can cause leaks
and can damage hoses and seals.
Checking Things Under the Hood:

5-18
SERVICE AND APPEARANCE CARE
85Z04-03E
Windshield Washer FluidThe windshield washer fluid reservoir is
located in the front of the engine compart-
ment on the driver’s side. See “Engine
Compartment Overview” in this section for
more information on location.
What to Use
When you need windshield washer fluid,
be sure to read the manufacturer’s instruc-
tions before use. If you will be operating
your vehicle in an area where the tempera-
ture may fall below freezing, use a fluid
that has sufficient protection against freez-
ing.Adding Washer Fluid
Open the cap with the washer symbol on it.
Add washer fluid until the tank is full.
BrakesBrake Fluid
Your brake master cylinder reservoir is
located near the back of the engine com-
partment on the driver’s side of the vehicle.
It is filled with DOT-3 brake fluid. See
“Engine Compartment Overview” in this
section for the location of the reservoir.
There are only two reasons why the brake
fluid level in the reservoir might go down.
The first is that the brake fluid goes down
to an acceptable level during normal brake
lining wear.
When new linings are put in, the fluid level
goes back up. The other reason is that fluid
is leaking out of the brake system. If it is,
you should have your brake system fixed,
since a leak means that sooner or later
your brakes won’t work well, or won’t work
at all.
So, it isn’t a good idea to “top off ” your
brake fluid. Adding brake fluid won’t correct
a leak. If you add fluid when your linings
are worn, then you’ll have too much fluid
when you get new brake linings. You
should add (or remove) brake fluid, as nec-
essary, only when work is done on the
brake hydraulic system.
CAUTION
 When using concentrated washer
fluid, follow the manufacturer’s
instructions for adding water.
 Don’t mix water with ready-to-use
washer fluid. Water can cause the
solution to freeze and damage your
washer fluid tank and other parts of
the washer system. Also, water
doesn’t clean as well as washer
fluid.
 Fill your washer fluid tank only
three-quarters full when it’s very
cold. This allows for expansion if
freezing occurs, which could dam-
age the tank if it is completely full.
 Don’t use engine coolant (anti-
freeze) in your windshield washer.
It can damage your washer system
and paint.
Checking Things Under the Hood:

5-31SERVICE AND APPEARANCE CARE
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Glossary of Tire TerminologyAir Pressure:
The amount of air inside the tire pressing
outward on each square inch of the tire. Air
pressure is expressed in pounds per
square inch (psi) or kilopascal (kPa).
Accessory Weight:
This means the combined weight of
optional accessories. Some examples of
optional accessories are automatic trans-
mission, power steering, power brakes,
power windows, power seats, and air con-
ditioning.
Aspect Ratio:
The relationship of a tire’s height to its
width.
Belt:
A rubber coated layer of cords that is
located between the plies and the tread.
Cords may be made from steel or other
reinforcing materials.
Bead:
The tire bead contains steel wires wrapped
by steel cords that hold the tire onto the
rim.
Bias Ply Tire:
A pneumatic tire in which the plies are laid
at alternate angles less than 90 degrees to
the centerline of the tread.Cold Inflation Pressure:
The amount of air pressure in a tire, mea-
sured in pounds per square inch (psi)
before a tire has built up heat from driving.
Curb Weight:
This means the weight of a motor vehicle
with standard and optional equipment
including the maximum capacity of fuel, oil
and coolant, but without passengers and
cargo.
DOT Markings:
A code molded into the sidewall of a tire
signifying that the tire is in compliance with
the U.S. Department of Transportation
motor vehicle safety standards. The DOT
code includes the Tire Identification Num-
ber (TIN), an alphanumeric designator
which can also identify the tire manufac-
turer, production plant, brand and date of
production.
GVWR:
Gross Vehicle Weight Rating.
This is the maximum permissible overall
weight of the fully loaded vehicle (including
all occupants, accessories and cargo).
GAWR:
Gross Axle Weight Rating.
This is the maximum permissible weight on
an individual axle.
Intended Outboard Sidewall:
The side of an asymmetrical tire that must
always face outward when mounted on a
vehicle.Kilopascal (kPa):
The metric unit for air pressure. There are
6.9 kPa’s to one psi.
Light Truck (LT-Metric) Tire:
A tire used on light duty trucks and some
multipurpose passenger vehicles.
Load Index:
An assigned number ranging from 1 to 279
that corresponds to the load carrying
capacity of a tire.
Maximum Inflation Pressure:
The maximum air pressure to which a cold
tire may be inflated. The maximum air
pressure is molded onto the sidewall.
Maximum Load Rating:
The load rating for a tire at the maximum
permissible inflation pressure for that tire.
Maximum Loaded Vehicle Weight:
The sum of curb weight; accessory weight;
vehicle capacity weight; and production
options weight.
Normal Occupant Weight:
The number of occupants a vehicle is
designed to seat multiplied by 150 pounds
(68 kg).
Occupant Distribution:
Distribution of occupants in a vehicle as
specified in the third column of Table 1
(shown below).
Outward Facing Sidewall:
The side of a asymmetrical tire that has a
particular side that faces outward when
Tires:

5-54
SERVICE AND APPEARANCE CARE
85Z04-03E
Capacities and SpecificationsThe following approximate capacities are
given in English and metric conversions. CapacitiesSpecifications
EngineChassis
ApplicationCapacities
English Metric
Air Conditioning
Refrigerant R-134a1.41 lbs 0.64 kg
Brake/Clutch Fluid 0.53
quarts0.5 L
Engine Coolant 7.9
quarts7.4 L
Engine Oil with Filter 4.2
quarts4.0 L
Fuel Tank 14.5
gallons55.0 L
Power Steering Fluid 1.2
quarts1.1 L
Automatic Transmis-
sion Fluid
(Complete Overhaul)7.3 ± 0.2
quarts6.9 ±
0.2 L
Manual Transmission
Fluid (Complete Drain
and Refill)1.9
quarts1.8 L
Wheel Nut Torque 81 lb-ft 110 N.m
All capacities are approximate. When
adding, be sure to fill to the approximately
level, as recommended in this manual. Engine 2.0 L DOHC (L6)
VIN Code Z
Type 4-Cylinder / In-Line
Valve Train DOHC 16 Valve
Displacement 121.9 in
3 (1,998 cc)
Bore x stroke 3.39 in x 3.39 in
(86 mm x 86 mm)
Compression Ratio 9.6 : 1
Octane Rating 87 (Ron 91) or
higher
Spark
plugType FLR8LDCU
Gap 0.039 in (1.0 mm)
Battery Rating 12V – 55AH
Cold
Cranking
Ampere610 CCA
Front Suspension Type McPherson
Strut Type
Rear Suspension Type Dual Link
Ty p e
Alignment
(Curb
Weight)Front Camber –0°33’ ± 45’
Rear Camber –1°00’ ± 45’
Caster 4°00’ ± 45’
Front Toe-in 0°00’ ± 10’
Rear Toe-in 0°12’ ± 10’

6-2
MAINTENANCE SCHEDULE
85Z04-03E
MaintenanceScheduled Maintenance ServicesMaintenance services and record retention are the owner’s responsibility. You should retain evidence that proper maintenance has been
performed on your vehicle in accordance with the scheduled maintenance services chart.Maintenance Recommended under Normal Driving ConditionsEngine Control SystemMaintenance
IntervalKilometers (miles) or time in months, whichever comes first
Months 6 1218243036424854606672788490
Maintenance
Itemx 1,000 miles 7.5 15 22.5 30 37.5 45 52.5 60 67.5 75 82.5 90 97.5 105 112.5
x 1,000 km 12 24 36 48 60 72 84 96 108 120 132 144 156 168 180
Drive Belt (Alternator, Power steering
Pump & A/C Compressor)IIIIIIIIIIIIIII
Engine Oil & Oil Filter RRRRRRRRRRRRRRR
Cooling System Hose & Connections I I I I I I I
Engine Coolant Dex-cool Inspect every 7,500 miles (12,000 km) or 6 months, and
replace every 150,000 miles (240,000 km) or 60 months.
Fuel Filter (integrated in Fuel Pump) I* I* R*
Fuel Line & Connections I* I* I* I* I* I* I*
Air Cleaner Element I* I* I* R* I* I* I* R* I* I* I* R* I* I* I*
Spark Plugs I*R*I*R*I*R*I*
Spark Plug Wires Replace every 60,000 miles (96,000 km)
EVAP Canister and Vapor Lines I* I* I*
EVAP Canister Vent Valve Filter I* R* I*
PCV System I* I* I* I* I*
Timing BeltR

6-3MAINTENANCE SCHEDULE
85Z04-03E
Engine Control System (continued)Maintenance
IntervalKilometers (miles) or time in months, whichever comes first
Months 96 102 108 114 120 126 132 138 144 150 156 162 168 174 180
Maintenance
Itemx 1,000 miles 120 127.5 135 142.5 150 157.5 165 172.5 180 187.5 195 202.5 210 217.5 225
x 1,000 km 192 204 216 228 240 252 264 276 288 300 312 324 336 348 360
Drive Belt (Alternator, Power steering
Pump & A/C Compressor)IIIIIIIIIIIIIII
Engine Oil & Oil Filter RRRRRRRRRRRRRRR
Cooling System Hose & Connections I I I I I I I I
Engine Coolant Dex-cool Inspect every 7,500 miles (12,000 km) or 6 months, and
replace every 150,000 miles (240,000 km) or 60 months.
Fuel Filter (integrated in Fuel Pump) I* I* R* I*
Fuel Line & Connections I* I* I* I* I* I* I* I*
Air Cleaner Element R* I* I* I* R* I* I* I* R* I* I* I* R* I* I*
Spark Plugs R* I* R* I* RI* I* R* I*
Spark Plug Wires Replace every 60,000 miles (96,000 km)
EVAP Canister and Vapor Lines I* I* I* I*
EVAP Canister Vent Valve Filter R* I* R* I*
PCV System I* I* I* I* I*
Timing Belt R R

6-6
MAINTENANCE SCHEDULE
85Z04-03E
Maintenance Recommended under Severe Driving ConditionsFollow this schedule if your car is mainly operated under one or more of the following conditions:
Engine Control System  Repeated short-distance driving less than 5 miles (8 km).
 Extensive idling and/or slow-speed driving in stop-and-go traffic.
 Driving on dusty roads.
 Driving on hilly or mountainous terrain. Driving in heavy city traffic where the outside temperatures reg-
ularly reach 90°F (32°C) or higher.
 Driving as a taxi, police or delivery vehicle.
 Frequent driving when outside temperature remains below
freezing.
Maintenance
IntervalKilometers (miles) or time in months, whichever comes first
Months 3 6 9 121518212427303336394245
Maintenance
Itemx 1,000 miles 3.75 7.5 11.25 15 18.75 22.526.25 30 33.75 37.5 41.25 45 48.75 52.5 56.25
x 1,000 km 6 1218243036424854606672788490Drive Belt (Alternator, Power steering
Pump & A/C Compressor)IIIIIII
Engine Oil & Oil Filter RRRRRRRRRRRRRRR
Cooling System Hose & Connections I I I
Engine Coolant Dex-cool Inspect every 7,500 miles (12,000 km) or 6 months, and
replace every 150,000 miles (240,000 km) or 60 months.
Fuel Filter (integrated in Fuel Pump) I*
Fuel Line & Connections I* I* I*
Air Cleaner Element I* I* I* I* I* I* I* R* I* I* I* I* I* I* I*
Spark Plugs I* R* I*
Spark Plug Wires Replace every 60,000 miles (96,000 km)
EVAP Canister and Vapor Lines I*
EVAP Canister Vent Valve Filter I*
PCV System I* I*
Timing Belt

6-7MAINTENANCE SCHEDULE
85Z04-03E
Engine Control System (continued)Maintenance
IntervalKilometers (miles) or time in months, whichever comes first
Months 48 51 54 57 60 63 66 69 72 75 78 81 84 87 90
Maintenance
Itemx 1,000 miles 60 63.75 67.5 71.25 75 78.75 82.5 86.25 90 93.75 97.5
101.25
105
108.75
112.5
x 1,000 km 96 102 108 114 120 126 132 138 144 150 156 162 168 174 180
Drive Belt (Alternator, Power steering
Pump & A/C Compressor)IIIIIIII
Engine Oil & Oil Filter RRRRRRRRRRRRRRR
Cooling System Hose & Connections I I I I
Engine Coolant Dex-cool Inspect every 7,500 miles (12,000 km) or 6 months, and
replace every 150,000 miles (240,000 km) or 60 months.
Fuel Filter (integrated in Fuel Pump) I* R*
Fuel Line & Connections I* I* I* I*
Air Cleaner Element R* I* I* I* I* I* I* I* R* I* I* I* I* I* I*
Spark Plugs R* I* R* I*
Spark Plug Wires Replace every 60,000 miles (96,000 km)
EVAP Canister and Vapor Lines I* I*
EVAP Canister Vent Valve Filter R* I*
PCV System I* I* I*
Timing Belt R