warning SUZUKI GRAND VITARA 1999 2.G Service Manual Online
[x] Cancel search | Manufacturer: SUZUKI, Model Year: 1999, Model line: GRAND VITARA, Model: SUZUKI GRAND VITARA 1999 2.GPages: 801, PDF Size: 12.15 MB
Page 535 of 801
YH4
GRAND
VITARA
8B-4 LIGHTING SYSTEM
DIAGNOSIS
NOTE:
Fuse name (ª º) in the table below is shown on the fuse box cover (Hard Top Model) or the junction box
(Canvas Top Model).
HEADLIGHTS
TroublePossible causeCorrection
Only one light does not
lightBulb blown
Headlight L or R fuse blown
Socket, wiring or grounding faultyReplace bulb
Replace fuse to check for short
Repair
Headlights do not lightHeadlight L and R fuses blown
Lighting and dimmer switch faulty
Defective light relay
Wiring or grounding faultyReplace fuses to check for short
Replace switches
Replace light relay
Repair
Only one beam (ªHiº or
ªLoº) does not lightBulb blown
Lighting or dimmer switch faultyReplace bulb
Replace switch
HEADLIGHTS WITH LEVELING SYSTEM (IF EQUIPPED)
TroublePossible causeCorrection
Both headlights do not
moveªTURN / BACKº fuse blown (Hard Top Model)
ªTRNº fuse blown (Canvas Top Model)
Leveling switch faulty
Supply voltage too lowReplace fuse to check for short
Replace switch
Recharge or replace battery
One of headlights (either
Right or Left) does not
moveSocket, wiring or grounding faulty
Actuator faulty
Vehicle body around headlight deformed
Headlight ass'y itself deformedRepair
Replace actuator
Repair body
Replace headlight ass'y
TURN SIGNAL AND HAZARD WARNING LIGHTS
TroublePossible causeCorrection
Flash rate high or one side
only flashesIncorrect bulb
One of light bulbs burnt out
Turn signal / hazard warning relay faulty
Open circuit or high resistance existing
Replace bulb
Replace
Replace relay
RepairOen circuit or high resistance existing
between turn signal / hazard warning
switch and lights on one side
Wiring or grounding faulty
Re air
Repair
No flashingªTURN / BACKº and / or ªHAZARDº fuse(s)
blown (Hard Top Model)
ªTRNº and / or ªHAZº fuse(s) blown
(Canvas Top Model)
Open circuit or high resistance existing
between battery and switch
Turn signal / hazard relay faulty
Combination switch or hazard switch faulty
Wiring or grounding faultyReplace fuse(s) to check for
short
Check bulb and check circuit
Replace relay
Replace switch
Repair
Flash rate lowSupply voltage too low
Turn signal / hazard relay faultyCheck charging system
Replace relay
Page 538 of 801
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LH steering vehicle shown
X-X:Horizontal center line of headlight bulbs
A-A:Vertical center line of left headlight bulb
B-B:Vertical center line of right headlight bulb1. Screen
2. For right / left adjustment
3. For up / down adjustment
(for vehicle without leveling system)
4. For up / down adjustment
(for vehicle with leveling system)
5. Headlight leveling actuatorHOT
SPOT LH. HEADLIGHT RH. HEADLIGHT
LIGHTING SYSTEM 8B-7
BULB REPLACEMENT
WARNING:
Don't touch when the bulb is hot.
1) Disconnect negative cable at battery.
2) Disconnect harness from bulb.
3) Remove socket cover and bulb.
4) Replace bulb and install in reverse removal procedure.
HEADLIGHT AIMING WITH SCREEN
NOTE:
Unless otherwise obligated by local regulations, adjust
headlight aiming according to following procedure.
After replacing headlight, be sure to perform its aiming.
When inspecting and adjusting headlight with leveling sys-
tem, make sure to set the leveling switch to ª0º position with
IG switch ON.
Before adjustment, make sure the following.
a) Place vehicle on a flat surface in front of blank wall as below
ahead of headlight surface.
Clearance ªaº: 10 m (32.8 ft)
b) Adjust air pressure of all tires to a specified value respectively.
c) Bounce vehicle body up and down by hand to stabilize suspen-
sion.
d) Carry out one driver aboard.
Driver's weight: 75 kg (165 lb)
Adjustment
1) Check to see if hot spot (high intensity zone) of each main (low)
beam axis falls as illustrated.
Clearance ªHº: Approx. 130 mm (5.15 in.)
2) If headlight aiming is not set properly, align it to specification by
adjusting aiming screw and aiming gear.
Page 540 of 801
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1. Meter cluster
2. Hazard switch
Terminal
Wire ColorSwitch Position
LH steering vehicle shown
LIGHTING SYSTEM 8B-9
TURN SIGNAL AND HAZARD WARNING
LIGHTS
TURN SIGNAL SWITCH (IN COMBINATION SWITCH)
INSPECTION
1) Disconnect negative cable at battery.
2) Disconnect combination switch lead wire coupler.
3) Check for continuity between terminals at each switch position
shown below. If check result is not as specified, replace switch.
TLTBTR
G/RGG/Y
L
N
R
REMOVAL AND INSTALLATION
Refer to Section 3C COMBINATION SWITCH for vehicle without air
bag system and Section 3C1 CONTACT COIL AND COMBINA-
TION SWITCH ASSEMBLY for vehicle with air bag system.
HAZARD SWITCH
REMOVAL
1) Remove meter cluster.
2) Pull hazard switch out of instrument panel.
3) Disconnect coupler from hazard switch.
4) Remove hazard switch.
INSTALLATION
Reverse removal procedure.
INSPECTION
Check for continuity between terminals at each switch position
shown below. If check result is not as specified, replace siwtch.
Page 543 of 801
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8C
INSTRUMENTATION / DRIVER INFORMATION 8C-1
GENERAL DESCRIPTION8C- 2 . . . . . . . . . . . . . .
Cautions in Servicing 8C- 2. . . . . . . . . . . . . . . . .
Symbols and Marks 8C- 2. . . . . . . . . . . . . . . . . . .
Wiring Color Symbols 8C- 2. . . . . . . . . . . . . . . . .
Abbreviations 8C- 2. . . . . . . . . . . . . . . . . . . . . . . .
Joint Connector 8C- 2. . . . . . . . . . . . . . . . . . . . . .
Fuse Box and Relay 8C- 2. . . . . . . . . . . . . . . . . .
Power Supply Diagram 8C- 2. . . . . . . . . . . . . . . .
Combination Meter 8C- 2. . . . . . . . . . . . . . . . . . .
DIAGNOSIS8C- 4 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Speedometer and VSS 8C- 4. . . . . . . . . . . . . . . .
Fuel Meter / Fuel Gauge Unit 8C- 4. . . . . . . . . . . .
Engine Coolant Temp. (ECT) Meter and
Sensor 8C- 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Oil Pressure Light 8C- 4. . . . . . . . . . . . . . . . . . . .
Brake and Parking Brake Warning
Light 8C- 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Light Remainder Warning Buzzer 8C- 5. . . . . . . Seat Belt Warning Light (If Equipped) 8C- 5. . .
Ignition Key Remainder Warning
Buzzer (If Equipped) 8C- 5. . . . . . . . . . . . . . . . .
Cigarette Lighter and Accessory Socket 8C- 5.
ON-VEHICLE SERVICE8C- 6 . . . . . . . . . . . . . . . .
Ignition (Main) Switch 8C- 6. . . . . . . . . . . . . . . . .
Combination Meter 8C- 7. . . . . . . . . . . . . . . . . . .
Speedometer and VSS 8C- 8. . . . . . . . . . . . . . . .
Fuel Meter / Fuel Gauge Unit 8C- 9. . . . . . . . . . . .
Engine Coolant Temp. (ECT) Meter and
Sensor 8C-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Oil Pressure Light 8C-11. . . . . . . . . . . . . . . . . . . .
Brake and Parking Brake Warning
Light 8C-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ignition Key Remainder (If Equipped) /
Light Remainder Warning Buzzer 8C-12. . . . . .
Door Switch 8C-13. . . . . . . . . . . . . . . . . . . . . . . . .
Seat Belt Warning Light (If Equipped) 8C-13. . .
SECTION 8C
INSTRUMENTATION/DRIVER INFORMATION
WARNING:
For vehicles equipped with Supplemental Restraint (Air Bag) System
Service on and around the air bag system components or wiring must be performed only by an autho-
rized SUZUKI dealer. Refer to ªAir Bag System Components and Wiring Location Viewº under ªGener-
al Descriptionº in air bag system section in order to confirm whether you are performing service on
or near the air bag system components or wiring. Please observe all WARNINGS and ªService Precau-
tionsº under ªOn-Vehicle Serviceº in air bag system section before performing service on or around
the air bag system components or wiring. Failure to follow WARNINGS could result in unintentional
activation of the system or could render the system inoperative. Either of these two conditions may
result in severe injury.
Technical service work must be started at least 90 seconds after the ignition switch is turned to the
ªLOCKº position and the negative cable is disconnected from the battery. Otherwise, the system may
be activated by reserve energy in the Sensing and Diagnostic Module (SDM).
CONTENTS
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1. Tachometer
2. Speedometer
3. Fuel level meter
4. Water temperature meter
5. Turn signal pilot light (LH)
6. 4WD indicator (if equipped)
7. ABS warning light (if equipped)
8. Immobilizer warning light (if equipped)
9. CHECK ENGINE light
10. Turn signal pilot light (RH)11. AIR BAG warning light (if equipped)
12. O / D OFF light (A / T vehicle only)
13. Fasten seat belt light (if equipped)
14. High beam light
15. Oil pressure warning light
16. Charge warning light
17. Brake and parking brake warning light
18. POWER indicator light (A / T vehicle only)
19. Shift position indicator (A / T vehicle, if equipped)or
CHECK
ENGINEor
ABS
8C-2 INSTRUMENTATION / DRIVER INFORMATION
GENERAL DESCRIPTION
CAUTIONS IN SERVICING
Refer to Section 8.
SYMBOLS AND MARKS
Refer to Section 8.
WIRING COLOR SYMBOLS
Refer to Section 8.
ABBREVIATIONS
Refer to Section 8.
JOINT CONNECTOR
Refer to Section 8.
FUSE BOX AND RELAY
Refer to Section 8.
POWER SUPPLY DIAGRAM
Refer to Section 8.
COMBINATION METER
Page 546 of 801
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8C-4 INSTRUMENTATION / DRIVER INFORMATION
DIAGNOSIS
NOTE:
Fuse name (ª º) in the table below is shown on the fuse box cover (Hard Top Model) or the junction box
(Canvas Top Model).
SPEEDOMETER AND VSS
TroublePossible CauseCorrection
Speedometer shows no
operationªIG / METERº fuse blown (Hard Top
Model)
ªIGº fuse blown (Canvas Top Model)
VSS faulty
Printed plate in combination meter
faulty
Speedometer faulty
Wiring or grounding faultyReplace fuse to check for short
Replace VSS
Replace printed plate
Replace speedometer
Repair
FUEL METER / FUEL GAUGE UNIT
TroublePossible CauseCorrection
Fuel meter shows no
operationªIG / METERº fuse blown (Hard Top
Model)
ªIGº fuse blown (Canvas Top Model)
Fuel gauge unit faulty
Printed plate in combination meter
faulty
Fuel meter faulty
Wiring or grounding faultyReplace fuse to check for short
Replace fuel gauge unit
Replace printed plate
Replace fuel meter
Repair
ENGINE COOLANT TEMP. (ECT) METER AND SENSOR
TroublePossible CauseCorrection
Engine coolant temp.
meter shows no operationªIG / METERº fuse blown (Hard Top
Model)
ªIGº fuse blown (Canvas Top Model)
ECT meter faulty
Printed plate in combination meter
faulty
ECT sensor faulty
Wiring or grounding faultyReplace fuse to check for short
Replace ECT meter
Replace printed plate
Replace ECT sensor
Repair
OIL PRESSURE LIGHT
TroublePossible CauseCorrection
Oil pressure warning light
does not light upBulb in combination meter blown
ªIG / METERº fuse blown (Hard Top
Model)
ªIGº fuse blown (Canvas Top Model)
Printed plate in combination meter
faulty
Oil pressure switch faulty
Wiring or grounding faultyReplace bulb
Replace fuse to check for short
Replace printed plate
Replace oil pressure switch
Repair
Page 547 of 801
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INSTRUMENTATION / DRIVER INFORMATION 8C-5
BRAKE AND PARKING BRAKE WARNING LIGHT
TroublePossible CauseCorrection
Brake warning light does
not light upBulb in combination meter blown
ªIG / METERº fuse blown (Hard Top
Model)
ªIGº fuse blown (Canvas Top Model)
Printed plate in combination meter
faulty
Parking brake switch faulty
Brake fluid level switch faulty
Wiring or grounding faultyReplace bulb
Replace fuse to check for short
Replace printed plate
Replace parking brake switch
Replace brake fluid level switch
Repair
LIGHT REMAINDER WARNING BUZZER
TroublePossible CauseCorrection
Light remainder warning
buzzer shows no
soundingªTAILº fuse blown
Buzzer faulty
Wiring or grounding faulty
Driver side door switch faultyReplace fuse to check for short
Replace buzzer
Repair
Replace door switch
SEAT BELT WARNING LIGHT (IF EQUIPPED)
TroublePossible CauseCorrection
Seat belt warning light
does not light upBulb in combination meter blown
ªIG / METERº fuse blown (Hard Top
Model)
ªIGº fuse blown (Canvas Top Model)
Seat belt switch faulty
Wiring or grounding faultyReplace bulb
Replace fuse to check for short
Replace seat belt switch
Repair
IGNITION KEY REMAINDER WARNING BUZZER (IF EQUIPPED)
TroublePossible CauseCorrection
Ignition key remainder
warning buzzer shows no
soundingªDOMEº fuse blown (Hard Top Model)
ªDOMº fuse blown (Canvas Top
Model)
Buzzer faulty
Wiring or grounding faulty
Driver side door switch faulty
Ignition key switch faultyReplace fuse to check for short
Replace buzzer
Repair
Replace door switch
Replace ignition key switch
CIGARETTE LIGHTER AND ACCESSORY SOCKET
TroublePossible CauseCorrection
Cigarette lighter /
accessory socket shows
no operationªCIGARº fuse blown (Hard Top Model)
ªCIGº fuse blown (Canvas Top Model)
Ignition switch faulty
Cigarette lighter / accessory socket
faulty
Wiring or grounding faultyReplace fuse to check for short
Replace ignition switch
Replace cigarette lighter / accessory
socket
Repair
Page 554 of 801
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8C-12 INSTRUMENTATION / DRIVER INFORMATION
BRAKE AND PARKING BRAKE WARNING
LIGHT
BRAKE FLUID LEVEL SWITCH
INSPECTION
Check switch (1) for continuity.
If check result is not as specified, replace switch (reservoir).
OFF position (float up)
No continuity
ON position (float down)Continuity
PARKING BRAKE SWITCH
INSPECTION
Check switch (1) for continuity.
If check result is not as specified, replace switch.
OFF position
(parking brake lever released)
No continuity
ON position
(parking brake lever pulled up)Continuity
IGNITION KEY REMAINDER (IF EQUIPPED) /
LIGHT REMAINDER WARNING BUZZER
REMOVAL
1) Remove combination meter (1). Refer to COMBINATION ME-
TER in this section.
2) Remove buzzer unit (2) from combination meter.
INSTALLATION
Reverse removal procedure for installation.
Page 555 of 801
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INSTRUMENTATION / DRIVER INFORMATION 8C-13
ON OFF
buckle out
buckle in
A
DOOR SWITCH
INSPECTION
Remove door switch (1) from body and check switch for continuity.
If found defective, replace switch.
OFF position
(Door closed)
No continuity
ON position
(Door open)Continuity
SEAT BELT WARNING LIGHT (IF EQUIPPED)
SEAT BELT BUCKLE SWITCH
INSPECTION
Check for continuity between seat belt buckle switch terminal A and
B at following condition.
Buckle out (seat belt not fastened): Continuity
Buckle in (seat belt fastened): No Continuity
If seat belt buckle switch does not follow the above condition, re-
place seat belt buckle switch.
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8D
WINDOWS, MIRRORS, SECURITY AND LOCKS 8D-1
GENERAL DESCRIPTION8D- 2 . . . . . . . . . . . . . .
Cautions in Servicing 8D- 2. . . . . . . . . . . . . . . . .
Symbols and Marks 8D- 2. . . . . . . . . . . . . . . . . . .
Wiring Color Symbols 8D- 2. . . . . . . . . . . . . . . . .
Abbreviations 8D- 2. . . . . . . . . . . . . . . . . . . . . . . .
Joint Connector 8D- 2. . . . . . . . . . . . . . . . . . . . . .
Fuse Box and Relay 8D- 2. . . . . . . . . . . . . . . . . .
Power Supply Diagram 8D- 2. . . . . . . . . . . . . . . .
Windshield Wiper and Washer 8D- 2. . . . . . . . .
Front Wiper and Washer 8D- 2. . . . . . . . . . . . .
Rear Wiper and Washer (If Equipped) 8D- 3.
Power Door Lock and Keyless Entry
(If Equipped) System 8D- 4. . . . . . . . . . . . . . . .
DIAGNOSIS8D- 5 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Windshield Wiper and Washer 8D- 5. . . . . . . . .
Front Wiper and Washer 8D- 5. . . . . . . . . . . . .
Rear Wiper and Washer (If Equipped) 8D- 5.
Rear Window Defogger (If Equipped) 8D- 5. . .
Power Window Control System 8D- 5. . . . . . . . .
Power Door Lock System (If Keyless
Entry is not Equipped) 8D- 6. . . . . . . . . . . . . . . Power Door Lock and Keyless Entry
System (If Keyless Entry is Equipped) 8D- 7. .
Power Door Mirror Control System 8D- 8. . . . . .
Door Mirror Heater (If Equipped) 8D- 8. . . . . . . .
Power Sliding Roof (If Equipped) 8D- 8. . . . . . .
Front Seat Heater (If Equipped) 8D- 8. . . . . . . .
ON-VEHICLE SERVICE8D- 9 . . . . . . . . . . . . . . . .
Windshield Wiper and Washer 8D- 9. . . . . . . . .
Front Wiper and Washer 8D- 9. . . . . . . . . . . . .
Rear Wiper and Washer (If Equipped) 8D-13.
Rear Window Defogger (If Equipped) 8D-16. . .
Power Window Control System 8D-18. . . . . . . . .
Power Door Lock System (If Keyless
Entry is not Equipped) 8D-20. . . . . . . . . . . . . . .
Power Door Lock and Keyless Entry
System (If Keyless Entry is Equipped) 8D-23. .
Power Door Mirror Control System 8D-30. . . . . .
Door Mirror Heater (If Equipped) 8D-31. . . . . . . .
Power Sliding Roof (If Equipped) 8D-32. . . . . . .
Front Seat Heater (If Equipped) 8D-33. . . . . . . .
SECTION 8D
WINDOWS, MIRRORS, SECURITY AND LOCKS
WARNING:
For vehicles equipped with Supplemental Restraint (Air Bag) System:
Service on and around the air bag system components or wiring must be performed only by an autho-
rized SUZUKI dealer. Refer to ªAir Bag System Components and Wiring Location Viewº under ªGener-
al Descriptionº in air bag system section in order to confirm whether you are performing service on
or near the air bag system components or wiring. Please observe all WARNINGS and ªService Precau-
tionsº under ªOn-Vehicle Serviceº in air bag system section before performing service on or around
the air bag system components or wiring. Failure to follow WARNINGS could result in unintentional
activation of the system or could render the system inoperative. Either of these two conditions may
result in severe injury.
Technical service work must be started at least 90 seconds after the ignition switch is turned to the
ªLOCKº position and the negative cable is disconnected from the battery. Otherwise, the system may
be activated by reserve energy in the Sensing and Diagnostic Module (SDM).
CONTENTS