oil filter SUZUKI GRAND VITARA 2008 3.G Inspection And Maintenance Manual

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INSPECTION AND MAINTENANCE
Maintenance Schedule ....................................................... 7-2
Periodic Maintenance Schedule ........................................ 7-2
Maintenance Recommended under
Severe Driving
Conditions ........................................................................\
... 7-5
Drive Belt ........................................................................\
..... 7-7
Engine
Oil and Filter ........................................................... 7-8
Engine Coolant ..............................................................•..... \
7-13
Air Cleaner ., ........................................................................\
. 7-16
Spark Plugs ........................................................................\
. 7-17
Gear
Oil .................................................... ; ........................... 7-19
Clutch Pedal ........................................................................\

7-21 _
Automatic Transmission (AT) Fluid .................................. 7-21
Fuel Filter (Diesel engine) .................................................. 7-23
Brakes ........................................................................\
.......... 7-23
60G41 0 Steering ........................................................................\
........ 7-25
Power Steering
(if equipped) ............................................. 7-25
Tires ........................................................................\
.............. 7-26
Battery ........................................................................\
.......... 7-28
Fuses ...........................................
: ........................................ 7-30
Headlight Aiming ................................................................. 7-35
Head
Light Washer Fluid .................................................... 7-35
Bulb Replacement ............................................................... 7-35
Wiper Blades ....................................................................... \
7-42
Windshield Washer Fluid ................................................... 7-46
Air Conditioning System .................................................... 7-46

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'Interval: This interval should be judged by odom-I km (xl000) 15 30 L 45 I 60 75 90 eter reading or months, whichever comes first. I
miles (xl000) 9 18 ~ 27 j 36 45 54
I months
12 24 ~ 36 I 48 60 72 ENGINE 1-1. Engine accessory drive belt
[Class 1] 1.6
L engine: Tension check, • Adjustment, 'Replacement - -I --R [Class 1] Except
1.6 L engine: Inspect for damage -- -I --I
[Class 2] Including tensioner, idlers - - --R -*1-2. Camshaft timing belt [Class 2] Including tensioner ----R -'1-3. Valve lash (clearance) [Class 1] 1.6 L or 2.0 L engine -I -I -I -[Class 1] 2.4 L engine --I - -I 1-4. Engine oil and oil filter R R R
R R R
1-5. Engine coolant
[Class 1] SUZUKI LLC: Standard (Green) - -R --R SUZUKI LLC: Super (Slue) (#1) First time only:
Replace at 150000 km (90000 miles) or 90 months Second time and after: Replace every 75000 km (45000 miles) or 45 months [Class 2]
= 1 7 1 = 1 7 1 =1
R '1-6. Exhaust system (except catalyst) i IGNITION (except Diesel engine) 2-1. Spark plugs When unleaded fuel is used [Class 1] Iridium plug (or Platinum plug for 3.2 L engine) Replace every 105000 km (63000 miles) or 84 months. [Class 2] Iridium plug -I -I -I R I -I -When leaded fuel is used, refer to "Severe Driving Condition" schedule FUEL --3-1. Air cleaner filter element Paved-road I I I I R I I I I I R
Dusty condition
Refer to "Severe Driving condition" schedule.
*3-2. Fuel lines -I I I -I I I -I I
*3-3. Fuel filter
[Class 1] RePI~ce Try ~05oof km ~r 63rO m~les. 1
1 [Class 2] --'3-4. Fuel tank -I
#1: Be sure to perform the engine coolant level check under the daily inspection in "OPERATING YOUR VEHICLE" section. If you replace the engine coolant other than the SUZUKI LLC: Super (Blue), follow the schedule of SUZUKI LLC: Standard (Green).
• For Sweden: Item 2-1,4-1 and 4-2 should be per- Their next maintenance service should be done (1) V belt formed by odometer reading only. within the specified period. (2) V-rib belt • For Item 2-1. Nickel spark plugs, replace every 50000 km if the local law requires. • Some maintenance items are required to be ser­viced at times other than the regular maintenance
times shown at the top of above table. These items
can be serviced at an earlier service opportunity
according to customer's maintenance convenience.
7-3
1
'?;U (2~
65D395
• For Item 1-4: The engine oil level should be checked
regularly.
• For further details, see "Daily Inspection Checklist" in the "OPERATING YOUR VEHICLE" section.

Downloaded from www.Manualslib.com manuals search engine EMISSION CONTROL SYSTEM *4-1 . Crankcase ventiiation -system .. *4'-2.-Fuel evaporatlve-em'issiOn control system -
BRAKE *5'-1. Brake discs and pads (front, rear) - . Brakedrunls and shoes -(if equippedf -*i)-2:Brake hoses arid pipes . --. -5:3. Brake-flu-iCl ---------------
i):4:-l3-rake lever and cable CHASSIS AND BODY '-S:1:Clutch ---~----
6-2. Tires *6:3. ",ii,rheels-*6-4. Drive shafts/Propeller shafts 'i3Tsuspensionsysiem -­-~6-if Steering-system ---.
*6-7. Manual transmission oil
*6-S. -Transfer- oil --. *6-9. Differentiai oil -6~ 6.~ Automatic transmission' -~
Check, -*Replacement
Check, -Adjustment -
(I:
1stJ"§.OQ9=k...m:~njYf
(R: 1st 15000 km-only)­
'Fluid-Ievel -------
*
Fluidc::hange' * Fll.Jid hOse . ,----
km (x1000) 15
miles (x1000)l 9
months I 12
-(Class 1] ---~--I--[Class 1] ..
INSPECTION AND MAINTENANCE
--I
30 18
24
. -_" . ----. -
I I
1-
I 45 60 75 I 90 I 27 36 I 45 I 54
36 48 I 60 I 72
~I---~ --l-':--I: '-~ --1--T . ,--~--------~ I - - -
I
------------.-----------'If------------1'1'----. -------,-R-'(1sffS066 km only) ------. -, 1--1--.---------._---
-------~..:----------~ ---T
.--, -Ft'or I
'-"T --1---
i
._-
.-. ---T
I -1-
I--T I - I
I
I
T I -----I -1---r
I '---R---
-----------_________ ~4_._
--, -Replace every 165000 km (99000 miles). -.. ----- . --.---------------. --'I' -,--.-. .. .. , .. -.. '--' "-1 -f 6-1 i. 'AII'hitches, hinges and locks . *6-f2~Power steerTng (if equipped) --_., _._._-"- ----,--------.---~---'--"----------.-----,--.--------.. --T ----.. -· .. -------1----'-"1
*6-13. Air conditioner filter element (if equipped) R I R
A WARNING
The shock absorbers are filled with high pressure gas. Never attempt to disassemble it or throw it into a fire. Avoid storing. it
near a heater or heating device'. When scrapping the absorber, the gas must be released from the absorber safely. Ask your dealer for assistance.
7-4

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Maintenance Recommended under Severe Driving Conditions
If the car is usually used under the conditions corresponding to any severe condition code given below, it is recommended that applicable maintenance operation be performed at the particular interval as given in the chart below.
Severe condition code A -Repeated short trips B -Driving on rough and/or muddy roads C -Driving on dusty roads D -Driving in extremely cold weather and/or salted roads E -Repeated short trips in extremely cold weather F -Leaded fuel use G -Low quality fuel use H -Trailer towing (if admitted)
Severe
Maintenance
Condition Code
-B C D - -- -Engine accessory drive.belt (Gasoline engine)
-B C D ----Engine accessory drive belt (Diesel engine) Including tensioner, idlers
A -C D E ---Camshaft timing belt (Diesel engine only)
Including tensioner
A -C D E F -H Engine oil and oil filter (Gasoline engine) (Diesel engine)
- --- --G -Engine oil and oil
filter (Diesel engine)
-B - -- - --Exhaust
pipe mountings
A B C -E F -H Spark plugs
7-5
Maintenance
Maintenance Interval Operation
I Every 15000 km (9000 miles) or 12 months
R Every 45000 km (27000 miles) or 36 months
R Every 30000 km (18000 miles) or 24 months
R Every 45000 km (27000 miles) or 36 months
R Every 7500 km (4500 miles) or 6 months
R Every 5000 km (3000 miles) or 6 months
I Every 15000 km (9000 miles) or 12 months
R Every 30000 km (18000 miles) or 24 months

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Air
cleaner filter element --C -- -- -(Inspect or replace more frequently if necessary.)
- - - - --G -Fuel filter (Diesel engine)
(Change each time water is detected.)
-B - -E - -H Automatic transmission fluid change
-B - - - - - -Suspension bolts and ·nuts
-B C D - - -H Wheel bearings
-B -D E - -H Drive shafts and Propeller shafts
B E H Manual transmission oilfTransfer oil - - - - -Differential oil
Air conditioner filter element (if equipped) . - -C D -
-- -(Clean more frequently if the air flow from the air
conditioner decreases.)
NOTE: I - Inspect, clean, adjust, lubricate or replace as necessary
R - Replace or change
T - Tighten to the specified torque
INSPECTION AND MAINTENANCE
Maintenance
Operation Maintenance Interval
I
Every 2500 km (1500 miles)
R Every 30000 km (18000 miles)
. or 24 months
R Every 5000 km (3000 miles)
R Every 30000 km (18000 miles) or 24 months
T Every 15000 km (9000 miles) or 12 months
I Every 15000 km (9000 miles) or 12 months
I Every ~ 5000 km (9000 miles) or 12 months
Firsttime only:
15000 km (9000 miles) or 12 months .
R Second time and after:
Every 30000 km (18000 miles) or 24 months reckoning from 0 km (0 mile) or 0 month
I Every 15000 km (9000 miles) or 12 months .
R Every 45000 km (27000 miles) or 36 months
7-6

Downloaded from www.Manualslib.com manuals search engine L4 2.4 L
ADS
GE
V63.2 L
GE
..... : 100 N (22Ibs, 10 kg) press ADS: Accessory drive belt GE: Generator PS: Power steering pump AC: Air conditioner compressor
AC
INSPECTION AND MAINTENANCE
Engine Oil and Filter
Specified Oil
(For Gasoline Engine Model)
1.6 L or 2.4 L engine
10W-40
10W·30
(1~~ ~'lY-~Q W·20
°C -30 -20
-10
0 10
20 I I I
I I
I of -22
-4 14 32 50 68
(1) Preferred
:>
:>
S 30 40 I I 86 104
63J266
Be sure that the engine oil you use comes
under the quality classification of SG, SH, SJ, SL or SM. Select the appropriate oil viscosity according to the above chart.
79K041 SAE OW-20 (1) is the best choice for good fuel economy, and good starting in cold weather.
7-8

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Changing Engine Oil and Filter Drain the engine oil while the engine is still
warm.
Gasoline engine
EXAMPLE
~~~~J' Close
54G091
1) Remove the oil filler cap. 2) Remove the engine under cover.
3) Place a drain pan under the drain plug.
4) Using a wrench, remove the drain plug
and drain out the engine oil.
A WARNING
The engine oil temperature may be
high enough to burn your fingers
when the drain plug is loosened. Wait
until the drain plug is cool enough to touch with your bare hands.
7-11
A WARNING
New and used oil can be hazardous.
Children and pets may be harmed by
swallowing new or used oil. Keep
new and used oil and used oil filters
away from children and pets.
Repeated,
prolonged contact with used engine oil may cause skin can­cer.
Brief contact with used oil may irri­tate skin. To minimize your exposure to used
oil, wear a long-sleeve shirt and
moisture-proof gloves (such as dish­washing gloves) when changing oil. If oil contacts your skin, wash thor­
oughly with soap and water.
Launder any clothing or rags if wet
with oil.
Recycle or properly dispose of used
oil and filters.
5) Reinstall the drain plug and gasket.
Tighten the plug with a wrench to the
specified torque.
6) Reinstall the engine under cover.
EXAMPLE
Loosen
65D258
EXAMPLE
60G306
Tightening torque for drain plug:
Gasoline engine:
35 Nm (3.5 kg-m, 25.3 Ib-ft)
Diesel engine: 35 Nm (3.5 kg-m, 25.3 Ib-ft)

Downloaded from www.Manualslib.com manuals search engine Replace the Oil Filter
Except 3.2 L engine
EXAMPLE
~U
1:0
78K055
1) Using an oil filter wrench, turn the oil fil­ter counterclockwise and remove it. 2) Using a clean rag, wipe off the mount­ing surface on the engine where the
new filter will be seated. 3) Smear a little engine oil around the rub­ber gasket of the new oil filter. 4) Screw on the new filter by hand until the filter gasket contacts the mounting sur­face.
Tightening (viewed from filter top)
(1)
(1) Oil filter (2) 3/4 turn or
14 Nm (1.4 kg-m, 10.1Ib-ft)
CAUTION
(2)
54G093
To tighten the oil filter properly, it is important to accurately identify the
position at which the filter gasket
first contacts the mounting surface.
5) Tighten the filter specified turn from the
point of contact with the mounting sur­face (or to the specified torque) using an oil filter wrench. 6) Reinstall the engine under cover.
INSPECTION AND MAINTENANCE
Tightening torque for oil filter: Gasoline engine: 3/4 turn or 14 Nm (1.4 kg-m, 10.1 Ib-ft)
Diesel engine: 3/4 turn
CAUTION
To prevent oil leakage, make sure
that the oil filter is tight, but do not
over-tighten it.
NOTE: • When it is difficult to remove the oil filter, we recommend you take your vehicle to your SUZUKI dealer for oil filter replace­ment. • For 3.2 L engine, since spedal proce­dures are required, we recommend you take your vehicle to your SUZUKI dealer for oil filter replacement.
7-12

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Refill with Oil and Check for Leaks 1) Pour oil through the filler hole and install the filler cap. For the approximate capacity of the oil, refer to the "Capacities" item in the "SPECIFICATIONS" section. 2) Start the engine and look carefully for leaks at the oil filter and drain plug. Run
the engine at various speeds for at least 5 minutes. 3) Stop the engine and wait about 5 min­
utes. Check the oil level again and add oil if necessary. Check for leaks again.
CAUTION
• When replacing the oil filter, it is recommended that you use a genu­
ine SUZUKI replacement filter. If you use an aftermarket filter, make
sure it is of equivalent quality and follow the manufacturer's instruc­
tions.
• Oil leaks from around the oil filter or drain plug indicate incorrect installation or gasket damage. If you find any leaks or are not sure
that the filter has been properly tightened, have the vehicle inspected by your SUZUKI dealer.
7-13
Engine Coolant
(For Gasoline Engine Model)
EXAMPLE
64J151
(For Gasoline Engine Model)
EXAMPLE
(For Diesel Engine Model)
64J249
.A WARNING
It is hazardous to remove the degas­
sing tank cap for Diesel engine when
the water temperature is high,
because scalding fluid and steam may be blown out under pressure.
Wait until the coolant temperature
has lowered before removing the cap.