belt SUZUKI JIMNY 2022 Workshop Manual

INSPECTION AND MAINTENANCE
Interval: This interval should be judged byl km (x1000) 7.5 I 15 I 22.5 I 30 I 37.5 I 45 odometer reading or months, whichever comesI miles (x1000) 4.5 I 9 I 13.5 I 18 I 22.5 I 27 first. I months 6 I 12 I 18 I 24 I 30 I 36 ENGINE *1-1. Engine accessory drive belt Tension check, *Adjustment, *Replacement -
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R *1-2. Valve clearance ---I --1-3. Engine oil and engine oil filter R R R R R R 1-4. Engine coolant SUZUKI LLC: Super (Blue) (#1) First time only: Replace at 150000 km (90000 miles) or 96 months. Second time and after: Replace every 75000 km (45000 m·1res) or48 months. SUZUKI LLC: Standard (Green)
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R *1-5. Exhaust system (except catalyst) -IGNITION 2-1 . Spark plugs Iridium plug 1-1-I-IRI-I -Nickel plug Replace every 10000 km (6000 miles) or 8 months. FUEL 3-1. Air cleaner filter element•1 lnspe_ct every 2500 km (1500 miles). Replace every 30000 km (18000 miles) or 24 months. *3-2. Fuel lines -I -I -I I I -I -*3-3. Fuel filter Replace every 105000 km (63000 miles). *3-4. Fuel tank -I -I -I -I -I I EMISSION CONTROL SYSTEM *4-1. PCV valve llnspecl every 80000 km (50000 miles) or 48 months. *4-2. Fuel evaporative emission control system -1-1-1-1-1 -
#1 Perform the engine coolant level check under the daily inspection in the "OPERATING YOUR VEHICLE" section. If you use the engine coolant other than "SUZUKI LLC: Super (Blue)" for replacement, follow the schedule of "SUZUKI LLC: Stan­dard (Green)". (Replace every 45000 km (27000 miles) or 36 months.)
6-9

INSPECTION AND MAINTENANCE
Interval: This interval should be judged byl km (x1000) 52.5 I 60 I 67.5 I 75 82.5 I 90 odometer reading or months, whichever comesI miles (x1000) 31.5 I 36 I 40.5 I 45 49.5 I 54 first. I months 42 I 48 I 54 I 60 I 66 I 72
ENGINE *1-1. Engine accessory drive belt Tension check, *Adjustment, *Replacement -
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"1-2. Valve clearance -I ---I
1-3. Engine oil and engine oil filter R R R R R R
1-4. Engine coolant SUZUKI LLC: Super (Blue) (#1) First time only: Replace at 150000 km (90000 miles) or 96 months. Second time and after: Replace every 75000 km (45000 miles) o! 48 months. SUZUKI LLC: standard {Green) -1~1-1= -1 R
*1-5. Exhaust system (except catalyst) I
IGNITION 2-1. Spark plugs Iridium plug I, -I R I -I -I -I R
Nickel plug Replace every 10000 km (6000 miles) or 8 months.
FUEL 3-1. Air cleaner filter element*1 Inspect every 2500 km (1500 miles).
*3-2. Fuel lines
Replace every 30000 km (18000 miles) or 24 months.
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*3-3. Fuel filter Rep~ce etry 2oso~o k~ (63oIoo m~es).I *3-4. Fuel tank -I I
EMISSION CONTROL SYSTEM *4-1. PCV valve 1Insp~ct e\ery a~oooIkm (:ooo~ mile~) or fB m~nthsj *4-2. Fuel evaporative emission control system I
#1 Perform the engine coolant level check under the daily inspection in the "OPERATING YOUR VEHICLE" section. If you use the engine coolant other than "SUZUKI LLC: Super (Blue)" for replacement, follow the schedule of "SUZUKI LLC: Stan­
dard (Green)". (Replace every 45000 km (27000 miles) or 36 months.)
6-10

INSPECTION AND MAINTENANCE
Interval: This interval should be judged byl km (x1000) 20 I 40 I 60 I 80 I 100 I 120 odometer reading or months, whichever comesI mi!es (x1000) 12.5 I 25 I 37.5 I 50 I 62.5 I 75 first. I months/ 12 I 24 I 36 I 48 I 60 I 72 ENGINE •1-1. Engine accessory drive belt Tension check, *Adjustment, *Replacement -
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R *1-2. Valve clearance -I -I -I 1-3. Engine oil and engine oil filter ACEA Standards or SUZUKI GENUINE OIL (#1) R R R R R R Refer to "Oil change reminder light" in the "BEFORE DRIVING" sec-lion. Other than ACEA Standards or SUZUKI GENUINE OIL (#1) Replace every 15000 km (9375 miles) or 12 months. Refer to "Oil change reminder light" in the "BEFORE DRIVING" sec-lion. 1-4. Engine coolant SUZUKI LLC: Super (Blue) (#2) First time only: Replace at 160000 km (100000 miles) or 96 months. Second time and after: Replace every 80000 km (50000 miles) or 48 months. SUZUKI LLC: Standard (Green) Replace every 40000 km (25000 miles) or 36 months. *1-5. Exhaust system (except catalyst) -I I I -I I I -I I IGNITION 2-1. Spark plugs When unleaded fuel is used Iridium plug !Replace every 100000 km (62500 miles) or 84 months. Spark plugs When leaded fuel is used, refer to "Severe driving conditiontt schedule. FUEL 3-1. Air cleaner filter element Paved-road Inspect every 20000 km (12500 miles) or 12 months. Replace every 40000 km (25000 miles) or 36 months. Dusty condition Refer to "Severe driving condition" schedule.
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#1: For further details, see "Engine oil and filter" in this section. #2: Perform the engine coolant level check under the daily inspection in the "OPERATING YOUR VEHICLE" section. If you use the engine coolant other than "SUZUKI LLC: Super (Blue)" for replacement, follow the schedule of "SUZUKI LLC: Stan­dard (Green)". (Replace every 40000 km (25000 miles) or 36 months.)
6-14

INSPECTION AND MAINTENANCE
Interval: This interval should be judged byl km (x1000)I 140 I 160 I 180 I 200 I 220 I 240 odometer reading or months, whichever comesI miles (x1000)I 87.5 I 100 I 112.5 I 125 I 137.5 ! 150 first. 1 monthsI 84 I 96 I 108 I 120 I 132 I 144 ENGINE •1-1. Engine accessory drive belt Tension check, *Adjustment, *Replacement -
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R *1-2. Valve clearance -I -I -I 1-3. Engine oil and engine oil filter ACEA Standards or SUZUKI GENUINE OIL (#1) R R R R R R Refer to "Oil change reminder light" in the "BEFORE DRIVING" sec-lion. Other than ACEA Standards or SUZUKI GENUINE OIL (#1) Replace every 15000 km (9375 miles) or 12 months. Refer to "Oil change reminder light" in the "BEFORE DRIVING" sec-lion. 1-4. Engine coolant SUZUKI LLC: Super (Blue) (#2) First time only: Replace at 160000 km (100000 miles) or 96 months. Second time and after: Replace every 80000 km (50000 miles) or 48 months. SUZUKI LLC: Standard (Green) Replace every 40000 km (25000 miles) or 36 months. *1-5. Exhaust system (except catalyst) -I I I -I I I -I I IGNITION 2-1. Spark plugs When unleaded fuel is used Iridium plug !Replace every 100000 km (62500 miles) or 84 months. Spark plugs When leaded fuel is used, refer to ~severe driving condition~ schedule. FUEL 3-1. Air cleaner filter element Paved-road Inspect every 20000 km (12500 miles) or 12 months. Replace every 40000 km (25000 miles) or 36 months. Dusty condition Refer to "Severe driving condition~ schedule. *3-2. Fuel lines
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#1: For further details, see "Engine oil and filter" in this section. #2: Perform the engine coolant level check under the daily inspection in the "OPERATING YOUR VEHICLE" section. If you use the engine coolant other than "SUZUKI LLC: Super (Blue)" for replacement, follow the schedule of "SUZUKI LLC: Stan­dard (Green)". (Replace every 40000 km (25000 miles) or 36 months.)
6-15

INSPECTION AND MAINTENANCE
Interval: This interval should be judged byl km (x1000)I 10 I 20 I 30 I 40 I 50 I 60 odometer reading or months, whichever comesI miles (x1000)I 6.25 I 12.5 I 18.75 I 25 I 31.25 I 37.5 ft~ I months! 6 I 12 I 18 I 24 I 30 I 36 ENGINE *1-1. Engine accessory drive belt Tension check, *Adjustment, *Replacement -
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R *1-2. Valve clearance ---I --1-3. Engine oil and engine oil filter ACEA Standards or SUZUKI GENUINE OIL (#1) R R R R R R Refer to "Oil change reminder light" In the "BEFORE DRIVING" sec-Uon. Other than ACEA Standards or SUZUKI GENUINE OIL (#1) Replace every 7500 km (4687 miles) or 6 months. Refer to "011 change reminder light" in the "BEFORE DRIVING" sec-tion. 1-4. Engine· coolant SUZUKI LLC: Super (Blue) (#2) First time only: Replace at 160000 km (100000 miles) or 96 months. Second time and after: Replace every 80000 km (50000 miles) or 48 months. SUZUKI LLC: Standard (Green) Replace every 40000 km (25000 miles) or 36 months. *1-5. Exhaust system (except catalyst) -I -I -I I I -I -IGNITION 2-1. Spark plugs Iridium plug !Replace every 30000 km (18750 miles) or 24 months. FUEL 3-1. Air cleaner filter element"1 Inspect every 2500 km (1562 miles). Replace every 30000 km (18750 miles) ol 24 months. *3-2. Fuel lines -I -I -I I -I -*3-3. Fuel tank ---I --EMISSION CONTROL SYSTEM *4-1. PCV valve !Inspect every 80000 km (50000 miles) or fB monthsi *4-2. Fuel evaporative emission control system -1-1-1---#1: For further details, see "Engine oil and filter" in this section.
#2: Perform the engine coolant level check under the daily inspection in the "OPERATING YOUR VEHICLE" section. If you use the engine coolant other than "SUZUKI LLC: Super (Blue)" for replacement, follow the schedule of "SUZUKI LLC: Standard (Green)". (Replace every 40000 km (25000 miles) or 36 months.)
6-19

INSPECTION AND MAINTENANCE
Drive belt
A WARNING
When the engine is running, keep hands, hair, clothing, tools, etc. away from the moving fan and drive belts.
Check that the drive belt tension is correct while the engine is stopped. If the belt is too loose, insufficient battery charging, engine overheating, poor air conditioning, or excessive belt wear can result. When you push the belt with your thumb midpoint between the pulleys, there should be a deflection according to the following chart.
The belts should also be examined to ensure that they are not damaged.
If you need to replace or adjust the belt have it done by a SUZUKI dealer.
6-23
(2) (4)
78RB07001
(1) Water pump (2) Generator
(3) Idler pulley
(4) Air conditioner compressor
Drive belt deflection (100 N (10 kg, 22 lbs) press)
(a) New: 4.8 -5.9 mm (0.19 -0.23 in.) Readjustment: 6.2 -7 .1 mm (0.24 -0.28 in.)
(b) New: 3.2 -4.1 mm (0.13 -0.16 in.) Readjustment: 4.4 -5.0 mm (0.17 -0.20 in.)
Engine oil and filter
Specified oil
Models for EU countries and Israel
< l:!W-JQ >
(1) < 0W-20 >
~< OW-16 > °C-30 -20 -10 0 10 20 30 40 °F -22 -4 14 32 50 68 86 104
78RB07002
( 1) Preferred
Check that the engine oil you use comes under the quality classification as listed below: • ACEA A1/81, A3/83, A3/84, AS/85 • API SL, SM, SN • ILSAC GF-3, GF-4, GF-5 Select the appropriate oil viscosity accord­ing to the above chart.

EMERGENCY SERVICE
A. WARNING
Use genuine wheel nuts and tighten them to the specified torque as soon as possible after changing wheels. Incorrect wheel nuts or improperly tightened wheel nuts may come loose or fall off, which can result in an accident. If you do not have a torque wrench, have the wheel nut torque checked by a SUZUKI dealer.
7-5
Jump-starting instructions
A. WARNING
Never attempt to jump-start your vehicle if the lead-acid battery appears to be frozen. Batteries in this condition may explode. When making jump lead connec­tions, check that your hands and the jump leads remain clear from pulleys, belts or fans. Lead-acid batteries produce flam­mable hydrogen gas. Keep flames and sparks away from the battery or an explosion may occur. Never smoke when working near the bat­tery. If the booster battery you use for jump-starting is installed in another vehicle, check that the two vehicles are not touching each other. If your lead-acid battery discharges repeatedly, for no apparent reason, have your vehicle inspected by a SUZUKI dealer. • To avoid harm to yourself or dam­age to your vehicle or battery, fol­low the jump-starting instructions below. If you are in doubt, call for qualified road service.
NOTICE
Your vehicle should not be started by pushing or towing. This starting method could result in permanent damage to the catalytic converter. Use jump leads to start a vehicle with a weak or flat battery.
1) Use only a 12-volt lead-acid battery to jump-start your vehicle. Position the good 12-volt lead-acid battery close to your vehicle so that the jump leads will reach both batteries. When using a bat­tery installed on another vehicle, check that two vehicles do not touch each other. Set the parking brakes fully on both vehicles. 2) Turn off all vehicle accessories, except those necessary for safety reasons (for example, headlights or hazard lights).

EMERGENCY SERVICE
If the high engine coolant temperature warning light does not go off or the tem­perature indication does not come down to within the normal, acceptable range:
1) Turn off the engine and check that the water pump belt and pulleys are not damaged or slipping. If any abnormality is found, correct it. 2) Check the coolant level in the reservoir. If it is found to be lower than "LOW" line, check radiator, water pump, radia­tor hoses and heater hoses for leakage. If leakage that may cause overheating is found, do not run the engine until these problems have been corrected. 3) If leakage is not found, carefully add coolant to the reservoir and then the radiator, if necessary. (Refer to "Engine coolant" in "INSPECTION AND MAIN­TENANCE" section.)
NOTE: If engine overheats and you are not sure what to do, contact a SUZUKI dealer.
7-11
650614
A WARNING
• It is hazardous to remove the radia­tor cap when the water temperature is high, because scalding fluid and steam may be blown out under pressure. The cap should only be taken off when the coolant tem­perature has lowered. To help prevent personal injury, keep hands, tools and clothing away from the engine cooling fan and air-conditioner fan. These elec­tric fans can automatically turn on without warning.

APPEARANCE CARE
Cleaning interior
Vinyl upholstery Prepare a solution of soap or mild deter­gent dissolved in warm water. Apply the solution to the vinyl with a sponge or soft cloth and let it soak for a few minutes to loosen dirt. · Rub the surface with a clean, damp cloth to remove dirt and the soap solution. If some dirt still remains on the surface, repeat this procedure.
Fabric upholstery Remove loose dirt with a vacuum cleaner. Using a mild soap solution, rub stained areas with a clean damp cloth. To remove soap, rub the areas again with a cloth dampened with water. Repeat this until the stain is removed, or use a commercial fab­ric cleaner for tougher stains. If you use a fabric cleaner, carefully follow the manu­facturer's instructions and precautions.
Leather upholstery Remove loose dirt with a vacuum cleaner. Using a mild soap or saddle soap solution, wipe dirt off with a clean damp soft cloth. To remove soap, wipe the areas again with a soft cloth dampened with water. Wipe the areas dry with a soft dry cloth. Repeat this until the dirt or stain is removed, or use a commercial leather cleaner for tougher dirt or stains. If you use a leather cleaner, carefully follow the manufacturer's instruc­tions and precautions. Do not use solvent type cleaners or abrasive cleaners.
NOTE: In order to keep leather upholstery look­ing good, it should be cleaned at least twice a year. If leather upholstery becomes wet, immediately wipe it dry with tissue paper or a soft cloth. Water may cause leather to harden and shrink if it is not wiped off. When parking on sunny days, select a shady place or use a sunshade. If leather upholstery is exposed to direct sunlight for a long time, it may disco/or and shrink. As is common with natural materials, leather is inherently irregular in grain and cowhide has spots in its natural state. These do not affect the performance of the leather in any way.
Seat belts Clean seat belts with a mild soap and water. Do not use bleach or dye on the belts. They may weaken the fabric in the belts.
Vinyl floor mats Ordinary dirt can be removed from vinyl with water or mild soap. Use a brush to help loosen dirt. After the dirt is loosened, rinse the mat thoroughly wtth water and dry it in the shade.
Carpets Remove dirt and soil as much as possible with a vacuum cleaner. Using a mild soap solution, rub stained areas with a clean damp cloth. To remove soap, rub the areas again with a cloth dampened with water. Repeat this until the stain is removed, or use a commercial carpet cleaner for tougher stains. If you use a carpet cleaner, carefully follow the manufacturer's instruc­tions and precautions.
Instrument panel and console Remove loose dirt with a vacuum cleaner. Gently wipe dirt off with a tightly squeezed damp clean cloth. Repeat this until the dirt is removed.

SUPPLEMENT
For Australia
Built date
Built date is located on Vehicle Identifica­tion plate. "Built date" means -the calendar month and the year in which the body shell and power train sub-assemblies are conjoined and the vehicle is driven or moved from the production line.
Child restraint
A WARNING
Child restraint anchorages are designed to withstand only those loads imposed by correctly fitted child restraints. Under no circum­stances are they to be used for adult seat belts, harnesses or for attaching other items or equipment to the vehi­cle.
10-1
Installation of child restraint with
top tether anchorage
Some child restraint systems require the use of a top tether strap. Top tether anchorage brackets are provided in your vehicle at the locations shown in the illus­tration. The number of the top tether anchorage brackets provided in your vehi­cle depends on the vehicle specification.
(1)
(1) Anchor fitting
78RB10005
1) Remove the luggage box (1 ). 2) Secure the child restraint on the rear seat using the procedure described above for securing a restraint system that does not require a top tether strap. 3) Hook the top tether strap to the top tether anchorage bracket and tighten the top tether strap according to the instructions provided by the child restraint system manufacturer. Attach 54Gm the top tether strap to the correspond­ing top tether anchorage bracket located on the floor of the rear cargo area.