Torque SUZUKI SWIFT 2000 1.G RG413 Service Repair Manual

3E-2 REAR SUSPENSION
GENERAL DESCRIPTION
Rear suspension is Isolated Trailing Link (l.T.L.) type which consists of coil springs, rear axle, rear axle housing,
shock absorbers, lateral rod and trailing arms.
2WD vehicle
1. Rear coil spring 5. Lateral rod 9. Brake drum Tightening torque
2. Rear bump stopper 6. Trailing arm 10. Spindle cap Do not reuse.
3. Rear spring upper seat 7. Rear axle 11. Spindle nut
4. Rear shock absorber 8. Wheel Bearing 12. Rear wheel sensor ring (if equipped with ABS)
6752 1 3
4
3
5 1
2
4
63 N·m(6.3 kg-m)
65 N·m(6.5 kg-m)
58 N·m(5.8 kg-m)
50 N·m(5.0 kg-m)
90 N·m(9.0 kg-m)
80 N·m(8.0 kg-m)80 N·m(8.0 kg-m)
85 N·m(8.5 kg-m)
12
10
8
9
67
175 N·m(17.5 kg-m)11

REAR SUSPENSION 3E-3
4WD vehicle
1. Rear coil spring 5. Lateral rod 9. Brake drum 13. Oil seal
2. Rear bump stopper 6. Trailing arm 10. Rear axle shaft 14. Wheel bearing retainer ring
3. Rear spring upper seat 7. Rear axle housing 11. Breather cap 15. Rear wheel sensor ring (if equipped with ABS)
4. Rear shock absorber 8. Wheel bearing 12. Oil seal protector Tightening torque
6752 1 3
4
63 N·m(6.3 kg-m)
58 N·m(5.8 kg-m)
50 N·m(5.0 kg-m)
85 N·m(8.5 kg-m)
90 N·m(9.0 kg-m)
80 N·m(8.0 kg-m)
80 N·m(8.0 kg-m)
65 N·m(6.5 kg-m) 3
1
2
4
7 5
6 9 814
1312 151011

REAR SUSPENSION 3E-5
BUMP STOPPER/SPRING UPPER SEAT
CHECK
Inspect for cracks, deformation or damage.
Replace any defective part.
REAR SUSPENSION FASTENERS
Check each bolt and nut fastening suspension parts for tightness.
Tighten loose one, if any, to specified torque referring to the figure
in “GENERAL DESCRIPTION” in this section.
WHEEL DISC, NUT AND BEARING CHECK
Inspect each wheel disc for dents, distortion and cracks.
A disc in badly damaged condition must be replaced.
Check wheel nuts for tightness and, as necessary, retighten
to specification.
Tightening torque
Wheel nuts (a) : 85 N·m (8.5 kg-m, 61.5 lb-ft)
Check wheel bearings for wear. When measuring thrust
play, apply a dial gauge to spindle cap center (2WD) or axle
shaft center (4WD).
Thrust play limit
“a” : 0.1 mm (0.004 in.)
When measurement exceeds limit, replace bearing.
[A] : 2WD VEHICLE
[B] : 4WD VEHICLE

REAR SUSPENSION 3E-7
3) Tighten lateral rod nuts (1) to specified torque. It is the most
desirable to have vehicle off hoist and in no-loaded condition
when tightening them.
Tightening torque
Lateral rod left side nut (a) : 50 N·m (5.0 kg-m, 36.5 lb-ft)
Lateral rod right side nut (b) : 65 N·m (6.5 kg-m, 47.0 lb-ft)
REAR SHOCK ABSORBER
REMOVAL
1) Hoist vehicle.
2) Support rear axle (1) (2WD vehicle) or rear axle housing
(4WD vehicle) using floor jack to prevent it from lowering.
3) Remove lower bolt (2).
4) Remove upper bolt (3) and nut (4). Then remove shock
absorber (5).
INSTALLATION
1) Install shock absorber (5) referring to the figure.
Tighten bolt and nut temporarily at this step.
2) Remove floor jack from rear axle (2WD vehicle) or rear axle
housing (4WD vehicle) (1) and lower hoist.
3) Tighten bolt and nut to specified torque.
Tightening torque
Rear shock absorber upper nut
(a) : 63 N·m (6.3 kg-m, 46.0 lb-ft)
Rear shock absorber lower nut
(b) : 58 N·m (5.8 kg-m, 42.0 lb-ft)
COIL SPRING
REMOVAL
1) Hoist vehicle and remove rear wheel (s).
2) Support rear axle (1) (2WD vehicle) or rear axle housing
(4WD vehicle) using floor jack (2) to prevent it from lowering.
A : Vehicle inside

REAR SUSPENSION 3E-9
INSTALLATION
1) Install coil springs (1) (right & left) on spring seat (2) of rear
axle (2WD vehicle) or rear axle housing (4WD vehicle) and
raise rear axle (2WD vehicle) or rear axle housing (4WD
vehicle).
2) Install shock absorber (1) lower side to rear axle (2WD vehi-
cle) or rear axle housing (4WD vehicle).
Tighten shock absorber lower bolt (2) temporarily at this
step.
3) Remove floor jack from rear axle (2WD vehicle) or axle
housing (4WD vehicle).
4) Install brake flexible hose E-ring.
5) Install LSPV spring to rear axle (2WD vehicle) or axle hous-
ing (4WD vehicle). Tighten LSPV adjust nut temporarily at
this step (if equipped with LSPV).
6) Install lateral rod (1) right side to vehicle body, refer to the
figure for proper installing direction of bolt (2).
Tighten nut (3) temporarily at this step.
7) Remove floor jack from rear axle (2WD vehicle) or rear axle
housing (4WD vehicle).
8) Install wheel (1) and tighten wheel nuts (2) to specified
torque.
Tightening torque
Wheel nuts (a) : 85 N·m (8.5 kg-m, 61.5 lb-ft) NOTE:
Upper and lower diameters of coil spring are different.
Bring larger diameter end at bottom and set its open end
in place on spring seat.
A : Upper side
A : Forward

3E-10 REAR SUSPENSION
9) Lower hoist and vehicle in non-loaded condition, tighten
absorber lower bolt (1) and lateral rod right side nut (2) to
specified torque.
Tightening torque
Rear shock absorber lower bolt
(a) : 58 N·m (5.8 kg-m, 42.0 lb-ft)
Lateral rod right side nut
(b) : 65 N·m (6.5 kg-m, 47.0 lb-ft)
10) If equipped with LSPV, check and adjust LSPV spring refer-
ring to “LSPV INSPECTION AND ADJUSTMENT” and per-
form “FLUID PRESSURE TEST” in Section 5.
BUMP STOPPER
REMOVAL
1) Hoist vehicle and remove rear wheel.
2) Remove bump stopper (1) using flat tip rod or the like (2).
INSTALLATION
1) Install bumper stopper.
2) Install wheel (1) and tighten wheel nuts (2) to specified
torque.
Tightening torque
Wheel nuts (a) : 85 N·m (8.5 kg-m, 61.5 lb-ft)
NOTE:
Before installing bushing, apply soap water on it.

REAR SUSPENSION 3E-13
INSTALLATION
1) Install trailing arm (1) to vehicle body and rear axle (2WD
vehicle) or rear axle housing (4WD vehicle), referring to fig-
ure for proper installing direction of bolts (2).
Tighten front nut (3) and rear nuts (4) temporarily at this
step.
2) Install parking brake cable clamp (1) to trailing arm (2).
3) Clamp wheel speed sensor lead wire (right & left) to trailing
arm securely (if equipped with ABS).
4) Install shock absorber (1) lower side to rear axle (2WD vehi-
cle) or rear axle housing (4WD vehicle).
Tighten shock absorber lower bolt (2) temporarily at this
step.
5) Install lateral rod (1) to vehicle body, refer to the figure for
proper installing direction of bolt (2).
Tighten nut (3) temporarily at this step.
6) Remove floor jack from rear axle.
7) Install wheel and tighten wheel nuts to specified torque.
Tightening torque
Wheel nuts : 85 N·m (8.5 kg-m, 61.5 lb-ft)
8) Lower hoist.
A : Vehicle out side
B : Vehicle center side
A : Forward

3E-14 REAR SUSPENSION
9) Tighten front and rear trailing arm nuts (1), shock absorber
lower bolts (2) and lateral rod right nut (3) to specified torque
(right and left).
Tightening torque
Front trailing arm nut (a) : 90 N·m (9.0 kg-m, 65.0 lb-ft)
Rear trailing arm nuts (b) : 80 N·m (8.0 kg-m, 58.0 lb-ft)
Rear shock absorber lower bolts
(c) : 58 N·m (5.8 kg-m, 42.0 lb-ft)
Lateral rod right nut (d) : 65 N·m (6.5 kg-m, 47.0 lb-ft)
REAR AXLE (2WD VEHICLE)
REMOVAL
1) Hoist vehicle and remove rear wheels (right & left).
2) Support rear axle (1) using floor jack (2).
3) Remove rear brake drums (right & left). Refer to “BRAKE
DRUM” in Section 5.
4) Remove E-ring (1) (right & left) securing brake hose (2).NOTE:
When tightening these nuts, be sure that vehicle is off
hoist and in no-loaded condition.
CAUTION:
Do not allow brake fluid to get on painted surfaces.

REAR SUSPENSION 3E-17
2) Install trailing arms (1) (right & left) to rear axle in proper
direction as shown in figure.
Tighten rear trailing arm nuts (2) temporarily at this step.
3) Install coil springs (1) (right & left) on spring seat (2) of rear
axle and raise rear axle.
4) Install shock absorber (1) lower sides (right & left) to rear
axle.
Tighten shock absorber lower bolts (2) temporarily at this
step.
5) Remove floor jack from rear axle.
6) Clean mating surfaces (right and left) of rear axle with brake
back plate and apply water tight sealant as shown in figure.
“A” : Sealant 99000-31090
7) Install brake back plates (1) (right and left) and tighten back
plate bolts (2) to specified torque.
Tightening torque
Brake back plate bolts (a) : 23 N·m (2.3 kg-m, 17.0 lb-ft)
A : Vehicle outside
B : Vehicle center side
NOTE:
Upper and lower diameters of coil spring are different.
Bring larger diameter end at bottom and set its open end
in place on spring seat.
A : Upper side

3E-18 REAR SUSPENSION
8) Install wheel speed sensor and clamp wire securely (right &
left) (if equipped with ABS).
9) Install LSPV spring (1) to rear axle (2).
Tighten nut (3) temporarily at this step (if equipped with
LSPV).
10) Connect brake pipes (1) (right & left) to wheel cylinders (2)
and tighten brake pipe flare nuts (3) to specified torque.
Tightening torque
Brake pipe flare nuts (a) : 16 N·m (1.6 kg-m, 11.5 lb-ft)
11) Connect brake flexible hoses (1) to bracket on rear axle and
secure it with E-rings (2).
12) Install brake drums (right & left). Refer to “BRAKE DRUM” in
Section 5.
13) Fill reservoir with brake fluid and bleed brake system (For
bleeding operation, refer to Section 5.)
14) Install wheel and tighten wheel nuts (1) to specified torque.
Tightening torque
Wheel nuts (a) : 85 N·m (8.5 kg-m, 61.5 lb-ft)
231