Head SUZUKI SWIFT 2000 1.G SF310 Service User Guide

ENGINE GENERAL INFORMATION AND DIAGNOSIS (TBI FOR G10) 6-33
CANIST PURGE DUTY (EVAP CANISTER
PURGE FLOW DUTY, %)
This parameter indicates valve ON (valve open) time
rate within a certain set cycle of EVAP purge solenoid
valve which controls the amount of EVAP purge.
0% means that the purge valve is completely closed
while 100% is a fully open valve.
CLOSED THROTTLE POSITION (ON / OFF)
This parameter will read ON when throttle valve is ful-
ly closed, or OFF when the throttle is not fully closed.
FUEL CUT (ON / OFF)
ON : Fuel being cut (output signal to injector is
stopped)
OFF : Fuel not being cut
RAD FAN
(RADIATOR FAN CONTROL RELAY, ON / OFF)
ON : Command for radiator fan control relay opera-
tion being output.
OFF : Command for relay operation not being out-
put.
ELECTRIC LOAD (ON / OFF)
ON : Headlight, small light, heater fan or rear win-
dow defogger ON signal inputted.
OFF : Above electric loads all turned OFF.
A / C SWITCH (ON / OFF)
ON : Command for A / C operation being output
from ECM (PCM) to A / C amplifier.
OFF : Command for A / C operation not being output.
FUEL TANK LEVEL (%)
This parameter indicates approximate fuel level in the
fuel tank. As the detectable range of the fuel level sen-
sor is set as 0 to 100%, however, with some models
whose fuel tank capacity is smaller, the indicated fuel
level may be only 70% even when the fuel tank is full.
PSP SWITCH (ON / OFF)
ON : PSP switch detects P / S operation (high PS
pressure).
OFF : PSP switch not detects P / S operation.
BAROMETRIC PRESS (kPa, inHg)
This parameter represents a measurement of baro-
metric air pressure and is used for altitude correction
of the fuel injection quantity and ISC actuator control.
FUEL PUMP (ON / OFF)
ON is displayed when the ECM (or PCM) activates the
fuel pump via the fuel pump relay switch.
VSS (A / T) (km / h, MPH)
If is computed by using pulse signals from vehicle
(output) speed sensor on automatic transmission.
TRANS RANGE (TRANSMISSION RANGE
SENSOR, P, R, N, D, 2 OR L)
It is indicated transmission range detected by trans-
mission range sensor.
SHIFT SOL 1-CON (SHIFT SOLENOID-1,
ON / OFF)
ON : ON command being output to shift solenoid-1
OFF : ON command not being output.
SHIFT SOL 2-CON (SHIFT SOLENOID-2,
ON / OFF)
ON : ON command being output to shift solenoid-2
OFF : ON command not being output.
SHIFT SOL 1-MON (SHIFT SOLENOID-1,
ON / OFF)
The monitor result of the shift solenoid-1 circuit is dis-
played.
ON : Electricity being passed to shift solenoid-1 or
circuit open.
OFF : Electricity not being passed or circuit short.
SHIFT SOL 2-MON (SHIFT SOLENOID-2,
ON / OFF)
The monitor result of the shift solenoid-2 circuit is dis-
played.
ON : Electricity being passed to shift solenoid-2 or
circuit open.
OFF : Electricity not being passed or circuit short.
THROT POS LEVEL (THROTTLE POSITION
LEVEL FOR A / T, “0”, “1”, “2”, “3”, “4”, “5”, “6”
or “7”)
This parameter indicates which level (zone) the
throttle valve opening is in. The throttle opening is di-
vided into 8 levels (zones) from “0” (about idle posi-
tion) to “7” (about full open) and signals are assigned
to each opening level (zone). ECM (PCM) control the
automatic gear change of the automatic transmission
by using these signals according to the signal from
the TP sensor.
GEAR POSITION
This parameter indicates the A / T gear position which
is computed on signals from the Transmission Range
Switch, VSS, TP Sensor, and so forth.

ENGINE GENERAL INFORMATION AND DIAGNOSIS (TBI FOR G10) 6-37
CONNECTOR “C03”
TER-
MINALWIRE
COLORCIRCUITSTANDARD
VOLTAGECONDITION
1V/WData link connector
(SUZUKI serial data line)4 – 6 VIgnition switch ON
BlVehicle speed sensor (+) (A / T)0.4 – 0.8 VIgnition switch ON
2Y/GVehicle speed sensor (M / T)
Indicator
deflection
repeated
0 V and
4 – 6 V
Ignition switch ON
Front left tire turned slowly with front
right tire locked
3GTransmis-
sion range
“2” rangeIgnition switch ON, Selector lever at “2”
range
4Or / Y
sion range
sensor
(switch)
“N” range10 – 14 VIgnition switch ON, Selector lever at “N”
range
5Or / B
(switch)
(A / T only).“P” rangeIgnition switch ON, Selector lever at “P”
range
6—Blank–—
7—Blank–—
8RHeated oxygen sensor-2Refer to DTC flow chart
9————
015VIgnition switch ON fuel tank fully filled10Y/RFuel level sensor (gauge)0 – 1.5 VIgnition switch ON, fuel tank fully filled10Y/RFuel level sensor (gauge)355VIgnition switch ON fuel tank emptied3 – 5.5 VIgnition switch ON, fuel tank emptied
11—Blank——
12R/GData link connector
(OBD serial data line)10 – 14 VIgnition switch ON
13PVehicle speed sensor (–) (A / T)0.4 – 0.8 VIgnition switch ON
14G/BlTransmis-
sion range
“L” rangeSelector lever at “L”
range
15G/R
sion range
sensor
(switch)
“D” range10 – 14 VIgnition
switch ONSelector lever at “D”
range
16R
(switch)
(A / T)“R” rangeSelector lever at “R”
range
17Lg/RA / C ON (output) signal for A / C
controller (if equipped)
0 – 1 VWhile engine running and A / C not
operating
gcontroller (if equipped)10 – 14 VWhile engine running and A / C operating
18Br / YElectric load signal
0 –1 V
Ignition switch ON
Headlight, small light, heater fan and
rear window defogger turned OFF
18Br / YElectric load signal
10 – 14 V
Ignition switch ON
Headlight, small light, heater fan and
rear window defogger turned ON
19Bl / RA / C (input) signal for A / C
amplifier
10 – 14 VWhile engine running and A / C not
operating
amplifier0 – 0.6 VWhile engine running and A / C operating
20B/WIgnition switch10 – 14 VIgnition switch ON
21—Blank——
22—Blank——

Power steering
pressure
switch
ENGINE GENERAL INFORMATION AND DIAGNOSIS (TBI FOR G10) 6-103
TABLE B-5 POWER STEERING PRESSURE (PSP) SWITCH SIGNAL CIRCUIT
CHECK (IF EQUIPPED)
INSPECTION
STEPACTIONYESNO
1Check PSP Switch Signal Circuit.
1) Connect SUZUKI scan tool to DLC with ignition
switch OFF.
2) Start engine and select “DATA LIST” mode on
scan tool.
3) Check PSP switch signal under following each
condition. See Fig. 1.
Engine running and steering
wheel at straight-ahead position : OFF
Engine running and steering wheel
turned to the right on left as far as it stops : ON
Is check result satisfactory?PSP switch signal
circuit is in good
condition.“Bl / W” circuit open or
short, PSP switch
malfunction or power
steering system
malfunction.
Fig. 1 for Step 1

6-1-22 ENGINE GENERAL INFORMATION AND DIAGNOSIS (SFI FOR G13)
ENGINE DIAGNOSIS TABLE
Perform troubleshooting referring to following table when ECM (PCM) has detected no DTC and no abnormality
has been found in visual inspection and engine basic inspection previously.
Condition
Possible CauseReferring Item
Hard Starting
(Engine cranks OK)Ignition system out of order

Faulty spark plug

Leaky high-tension cord

Loose connection or disconnection of high-
tension cords or lead wires

Faulty ignition coil
Fuel system out of order

Dirty or clogged fuel hose or pipe

Malfunctioning fuel pump

Air inhaling from intake manifold gasket or
throttle body gasket
Engine and emission control system out of
order

Faulty idle air control system

Faulty ECT sensor or MAP sensor

Faulty ECM (PCM)
Low compression

Poor spark plug tightening or faulty gasket

Compression leak from valve seat

Sticky valve stem

Weak or damaged valve springs

Compression leak at cylinder head gasket

Sticking or damaged piston ring

Worn piston, ring or cylinder
Others

Malfunctioning PCV valve
Spark plugs in Section 6F1
High-tension cords in Section 6F1
High-tension cords in Section 6F1
Ignition coil in Section 6F1
Diagnostic Flow Table B-3
Diagnostic Flow Table B-3
Diagnostic Flow Table B-4
ECT sensor or MAP sensor in
Section 6E2
Compression check in Section
6A1
Spark plugs in Section 6F1
Valves inspection in Section 6A1
Valves inspection in Section 6A1
Valve springs inspection in
Section 6A1
Cylinder head inspection in
Section 6A1
Cylinders, pistons and piston rings
inspection in Section 6A1
Cylinders, pistons and piston rings
inspection in Section 6A1
PCV system in Section 6E2

6-1-24 ENGINE GENERAL INFORMATION AND DIAGNOSIS (SFI FOR G13)
ConditionPossible CauseReferring Item
Overheating
Inoperative thermostat

Poor water pump performance

Clogged or leaky radiator

Improper engine oil grade

Clogged oil filter or oil strainer

Poor oil pump performance

Faulty radiator fan control system

Dragging brakes

Slipping clutch

Blown cylinder head gasketThermostat in Section 6B
Water pump in Section 6B
Radiator in Section 6B
Engine oil and oil filter change in
Section 0B
Oil pressure check in Section 6A1
Oil pressure check in Section 6A1
Radiator fan control system in
Section 6E2
Trouble diagnosis in Section 5
Trouble diagnosis in Section 7C
Cylinder head in Section 6A1
Poor gasoline
mileageIgnition system out of order

Leaks or loose connection of high-tension cord

Faulty spark plug (improper gap, heavy deposits
and burned electrodes, etc.)
Engine and emission control system out of
order

Malfunctioning EGR valve

High idle speed

Poor performance of TP sensor, ECT sensor or
MAP sensor

Faulty EGR valve

Faulty fuel injector(s)

Faulty ECM (PCM)
Low compression
Others

Poor valve seating

Dragging brakes

Slipping clutch

Thermostat out of order

Improper tire pressure
High-tension cords in Section 6F1
Spark plugs in Section 6F1
EGR system in Section 6E2
Refer to item “Improper engine
idle speed” previously outlined
TP sensor, ECT sensor or MAP
sensor in Section 6E2
EGR system in Section 6E2
Diagnostic Flow Table B-1
Previously outlined
Valves inspection in Section 6A1
Trouble diagnosis in Section 5
Trouble diagnosis in Section 7C
Thermostat in Section 6B
Refer to Section 3F
Excessive engine
oil consumptionOil leakage

Blown cylinder head gasket

Leaky camshaft oil seals
Oil entering combustion chamber

Sticky piston ring

Worn piston and cylinder

Worn piston ring groove and ring

Improper location of piston ring gap

Worn or damaged valve stem seal

Worn valve stem
Cylinder head in Section 6A1
Camshaft in Section 6A1
Piston cleaning in Section 6A1
Pistons and cylinders inspection
in Section 6A1
Pistons inspection in Section 6A1
Pistons assembly in Section 6A1
Valves removal and installation in
Section 6A1
Valves inspection in Section 6A1

ENGINE GENERAL INFORMATION AND DIAGNOSIS (SFI FOR G13) 6-1-25
ConditionPossible CauseReferring Item
Engine hesitates
(Momentary lack of
response as
accelerator is
depressed.
Can occur at all
vehicle speeds.
Usually most severe
when first trying to
make vehicle move,
as from a stop sign.)Ignition system out of order

Spark plug faulty or plug gap out of adjustment

Leaky high-tension cord
Fuel system out of order

Fuel pressure out of specification
Engine and emission control system out of
order

Malfunctioning EGR valve

Poor performance of TP sensor, ECT sensor or
MAP sensor

Faulty fuel injector

Faulty ECM (PCM)
Engine overheating
Low compression
Spark plugs in Section 6F1
High-tension cords in Section 6F1
Diagnostic Flow Table B-3
EGR system in section 6E2
TP sensor, ECT sensor or MAP
sensor in Section 6E2
Diagnostic Flow Table B-1
Refer to “Overheating” section
Previously outlined
Surge
(Engine power
variation under
steady throttle or
cruise.
Feels like vehicle
speeds up and down
with no change in
accelerator pedal.)Ignition system out of order

Leaky or loosely connected high-tension cord

Faulty spark plug (excess carbon deposits,
improper gap, and burned electrodes, etc.)
Fuel system out of order

Variable fuel pressure
–Kinky or damaged fuel hose and lines
–Faulty fuel pump (clogged fuel filter)
Engine and emission control system out of
order

Malfunctioning EGR valve

Poor performance of MAP sensor

Faulty fuel injector

Faulty ECM (PCM)
High-tension cords in Section 6F1
Spark plugs in Section 6F1
Diagnostic Flow Table B-3
EGR system in Section 6E2
MAP sensor in Section 6E2
Diagnostic Flow Table B-1
Excessive
detonation
(Engine makes
continuously
sharp metallic
knocks that change
with throttle opening.
Sounds like pop corn
popping.)Engine overheating
Ignition system out of order

Faulty spark plug

Loose connection of high-tension cord
Fuel system out of order

Clogged fuel filter (faulty fuel pump) or fuel lines

Air inhaling from intake manifold or throttle body
gasket
Engine and emission control system out of
order

Malfunctioning EGR valve

Poor performance of ECT sensor or MAP sensor

Faulty fuel injector(s).

Faulty ECM (PCM)

Excessive combustion chamber depositsRefer to “Overheating” section
Spark plugs in Section 6F1
High-tension cords in Section 6F1
Diagnostic Flow Table B-1 or B-2
EGR system in Section 6E2
ECT sensor or MAP sensor in
Section 6E2
Diagnostic Flow Table B-1
Piston and cylinder head cleaning
in Section 6A1

ENGINE GENERAL INFORMATION AND DIAGNOSIS (SFI FOR G13) 6-1-27
ConditionPossible CauseReferring Item
Improper engine
idling or engine
fails to idleIgnition system out of order

Faulty spark plug

Leaky or disconnected high-tension cord

Faulty ignition coil with ignitor
Fuel system out of order

Fuel pressure out of specification

Leaky manifold, throttle body, or cylinder head
gasket
Engine and emission control system out of
order

Malfunctioning EGR valve

Faulty idle air control system

Faulty evaporative emission control system

Faulty EGR system

Faulty fuel injector(s)

Poor performance of ECT sensor, TP sensor or
MAP sensor

Faulty ECM (PCM)
Engine overheating
Low compression
Others

Loose connection or disconnection of vacuum
hoses

Malfunctioning PCV valve
Spark plugs in Section 6F
High-tension cords in Section 6F
Ignition coil in Section 6F
Diagnostic Flow Table B-3
EGR system in Section 6E2
Diagnostic Flow Table B-4
EVAP control system in Section
6E2
EGR system in Section 6E2
Diagnostic Flow Table B-1
ECT sensor, TP sensor or MAP
sensor in Section 6E2
Refer to “Overheating” section
Previously outlined
PCV system in Section 6E2

6-1-30 ENGINE GENERAL INFORMATION AND DIAGNOSIS (SFI FOR G13)
SCAN TOOL DATACONDITIONNORMAL CONDITION /
REFERENCE VALUES
DESIRED IDLE
(DESIRED IDLE SPEED)At idling with no load after warming up, M / T
at neutral, A / T at “P” range750 r / min
TP SENSOR VOLT
(THROTTLE POSITIONIgnition switch
ON / engine
Throttle valve fully closedMore than 0.2 V(
SENSOR OUTPUT
VOLTAGE)ON / engine
stoppedThrottle valve fully openLess than 4.8 V
INJ PULSE WIDTH
(FUEL INJECTION
At specified idle speed with no load after
warming up2.0 – 3.6 msec.(
PULSE WIDTH)At 2500 r / min with no load after warming up2.0 – 3.6 msec.
IAC FLOW DUTY (IDLE
AIR CONTROL FLOW
DUTY)
At idling with no load after warming up5 – 25%
TOTAL FUEL TRIMAt specified idle speed after warming up–35 – +35%
BATTERY VOLTAGEIgnition switch ON / engine stop10 – 14 V
CANIST PRG DUTY
(EVAP CANISTER
PURGE FLOW DUTY)
––––––––––––0 – 100%
CLOSED THROT POS
(CLOSED THROTTLEThrottle valve at idle positionON(CLOSED THROTTLE
POSITION)Throttle valve opens larger than idle positionOFF
FUEL CUTWhen engine is at fuel cut conditionONFUEL CUTOther than fuel cut conditionOFF
RADIATOR FAN
(RADIATOR FANIgnition switch
ON
Engine coolant temp.:
Lower than 92.5C
Lower than (199F)
OFF
(
CONTROL RELAY)ONEngine coolant temp.:
97.5C (208F) or higherON
ELECTRIC LOAD
Ignition switch ON / Headlight, small light,
heater fan and rear window defogger all
turned OFF
OFF
ELECTRIC LOADIgnition switch ON / Headlight, small light,
heater fan or rear window defogger turned
ON
ON
A / C SWITCH
Engine running after warming up, A / C not
operatingOFF
A/C SWITCHEngine running after warming up, A / C
operatingON
PNP SIGNAL (PARK /
NEUTRAL POSITIONIgnition switch
Selector lever in “P” or “N”
positionP / N Range
NEUTRAL POSITION
SIGNAL) A / T only
g
ONSelector lever in “R”, “D”, “2”
or “L” positionD Range
EGR VALVEAt specified idle speed after warming up0%
FUEL TANK LEVEL––––––––––––0 – 100%
BAROMETRIC PRESS––––––––––––Display the barometric pressure
FUEL PUMP
Within 3 seconds after ignition switch ON or
engine runningON
Engine stop at ignition switch ON.OFF
BRAKE SWIgnition switchBrake pedal is depressingONBRAKE SWg
ONBrake pedal is releasingOFF
BLOWER FANIgnition switchBlower fan switch ONONBLOWER FA Ng
ONBlower fan switch OFFOFF
A / C MAG CLUTCHIgnition switchA / C switch ONONA/C MAG CLUTCHg
ONA / C switch OFFOFF

6-1-32 ENGINE GENERAL INFORMATION AND DIAGNOSIS (SFI FOR G13)
CANIST PURGE DUTY (EVAP CANISTER
PURGE FLOW DUTY, %)
This parameter indicates valve ON (valve open) time
rate within a certain set cycle of EVAP purge solenoid
valve which controls the amount of EVAP purge.
0% means that the purge valve is completely closed
while 100% is a fully open valve.
CLOSED THROTTLE POSITION (ON / OFF)
This parameter will read ON when throttle valve is ful-
ly closed, or OFF when the throttle is not fully closed.
FUEL CUT (ON / OFF)
ON : Fuel being cut (output signal to injector is
stopped)
OFF : Fuel not being cut
RADIATOR FAN
(RADIATOR FAN CONTROL RELAY, ON / OFF)
ON : Command for radiator fan control relay opera-
tion being output.
OFF : Command for relay operation not being out-
put.
ELECTRIC LOAD (ON / OFF)
ON : Headlight, small light, heater fan or rear win-
dow defogger ON signal inputted.
OFF : Above electric loads all turned OFF.
A / C SWITCH (ON / OFF)
ON : Command for A / C operation being output
from ECM (PCM) to A / C amplifier.
OFF : Command for A / C operation not being output.
FUEL TANK LEVEL (%)
This parameter indicates approximate fuel level in the
fuel tank. As the detectable range of the fuel level sen-
sor is set as 0 to 100%, however, with some models
whose fuel tank capacity is smaller, the indicated fuel
level may be only 70% even when the fuel tank is full.
PNP SIGNAL (PARK / NEUTRAL POSITION
SIGNAL, P / N RANGE or D RANGE)
It is detected by signal from TCM.
D range : A / T is in “R”, “D”, “2” or “L” range.
P / N range : A / T is in “P” or “N” range or the above
signal is not inputted from TCM.
EGR VALVE (%)
This parameter indicates opening rate of EGR valve
which controls the amount of EGR flow.

6-1-104 ENGINE GENERAL INFORMATION AND DIAGNOSIS (SFI FOR G13)
Power steering
pressure
switch
Power steering
pump
Fig. 1 for Step 1 Fig. 2 for Step 2
TABLE B-5 POWER STEERING PRESSURE (PSP) SWITCH SIGNAL CIRCUIT
CHECK (If equipped)
INSPECTION
STEPACTIONYESNO
1Check PSP Switch Signal Circuit.
When using SUZUKI scan tool:
1) Connect SUZUKI scan tool to DLC with ignition switch
OFF.
2) Start engine and select “DATA LIST” mode on scan tool.
3) Check power steering pressure switch. See Fig. 1.
Engine running and steering
wheel at straight-ahead position : OFF, 10 – 14 V
Engine running and steering
wheel turned to the right or
left as far as it stops : ON, 0 – 1 V
Is it in good condition?
When not using SUZUKI scan tool:
1) Turn ignition switch ON.
2) Check for voltage at terminal C01-5 of ECM
connector connected, under above each condition.
Is each voltage as specified?Signal circuit is in
good condition.Go to Step 2.
2Check Wire Harness.
1) Turn ignition switch OFF and disconnect PSP switch
connector.
2) Check for proper connection to PSP switch.
3) If OK, then check voltage at PSP switch wire terminal
with ignition switch ON. See Fig. 2.
Is it 10 – 14V?Power steering
switch malfunction
or power steering
system
malfunction.“G/W” wire open
or shorted to
ground or poor
C01-5 connection.
If wire and
connection are
OK, substitute a
known-good ECM
and recheck.