automatic transmission SUZUKI SWIFT 2000 1.G Transmission Service Repair Manual

AUTOMATIC TRANSMISSION (4 A/T) 7B-51
DTC P1709 (DTC NO.51) ENGINE COOLANT TEMPERATURE/BAROMETRIC PRESSURE
SIGNAL CIRCUIT
1. ECM 3. TCM coupler (viewed from harness side)
2. TCM 4. ECM coupler (viewed from harness side)
DTC DETECTING CONDITION
Engine coolant temperature/barometric pressure signal voltage too low although A/T fluid temperature is
normal operating temperature and engine rev. is standard.
Step Action Yes No
1 Check DTC referring to “ENGINE DIAGNOSIS”
in Section 6.
Is any DTC detected?Inspect and repair refer-
ring to DTC flow table in
Section 6.Go to Step 2.
2 1) Turn ignition switch OFF and disconnect
TCM and ECM couplers.
2) Measure resistance between terminal “C44-
18” of disconnected harness side TCM cou-
pler and body ground.
Is it infinity?Go to Step 3.“WHT/BLK” wire shorted
to ground.
3 1) Turn ignition switch OFF and connect TCM
couplers.
2) Turn ignition switch ON and check voltage
between terminal “C44-18” and body
ground.
Is it 0V?Substitute a known-good
TCM and recheck.Substitute a know-good
ECM and recheck.

7B-52 AUTOMATIC TRANSMISSION (4 A/T)
DTC P0702/P1702 (DTC No.52)TRANSMISSION CONTROL SYSTEM ELECTRICAL OR
INTERNAL MALFUNCTION OF TCM
1. TCM 3. A/T relay
2. Ignition switch 4. TCM coupler (viewed from harness side)
DTC DETECTING CONDITION
Relay output voltage too high although TCM orders the relay to turn OFF or relay output voltage too low
although TCM orders the relay to turn on.
Incorrect calculations of checking TCM programmed data indicated.
Step Action Yes No
1 1) Turn ignition switch ON.
2) Erase all DTCs referring to “HOW TO
CLEAR DTC” in this section.
3) Turn ignition switch OFF.
4) Turn ignition switch ON once again and
check for any DTC.
Is it DTC P1702 (DTC No.52) or P0702 (DTC
No.52)?Replace TCM. Could be a temporary
malfunction of the TCM.

AUTOMATIC TRANSMISSION (4 A/T) 7B-53
INSPECTION OF TCM AND ITS CIRCUITS
TCM and its circuits can be checked at TCM wiring couplers by
measuring voltage and resistance.
INSPECTION
1) Remove TCM from vehicle referring to “TRANSMISSION
CONTROL MODULE” in this section.
2) Connect TCM couplers to TCM.
3) Check voltage at each terminal of couplers connected.CAUTION:
TCM cannot be checked by itself, it is strictly prohibited
to connect voltmeter or ohmmeter to TCM with coupler
disconnected from it.
NOTE:
As each terminal voltage is affected by the battery volt-
age, confirm that it is 11 V or more when ignition switch
is ON.
1. TCM 3. Body ground
2. Couplers
TERMINAL CIRCUITSTAN-
DARD
VOLTAGECONDITION
C431 Transmission range “P” switch10 – 14 V IG switch ON, selector lever at “P” range
0 – 1 V IG switch ON, selector lever other than “P” range
2 Transmission range “R” switch10 – 14 V IG switch ON, selector lever at “R” range
0 – 1 V IG switch ON, selector lever other than “R” range
3 Transmission range “N” switch10 – 14 V IG switch ON, selector lever at “N” range
0 – 1 V IG switch ON, selector lever other than “N” range
4 Diagnosis switch 10 – 14 VIG switch ON, diagnosis switch terminal not
grounded
5 Engine speed signal 0 – 1 V IG switch ON, leaving engine OFF
6 Output shaft speed sensor(+)––
7 Input shaft speed sensor(+)––
8 throttle opening signal––
9 Transmission range “D” switch10 – 14 V IG switch ON, selector lever at “D” range
0 – 1 V IG switch ON, selector lever other than “D” range
10 Transmission range “2” switch10 – 14 V IG switch ON, selector lever at “2” range
0 – 1 V IG switch ON, selector lever other than “2” range
11 Transmission range “L” switch10 – 14 V IG switch ON, selector lever at “L” range
0 – 1 V IG switch ON, selector lever other than “L” range

7B-54 AUTOMATIC TRANSMISSION (4 A/T)
C4312Serial data link (SUZUKI scan
tool)10 – 14 V IG switch ON
13Output shaft speed sensor
shield––
14 Output shaft speed sensor(–)––
15 Input shaft speed sensor(–)––
C442 IG power source 10 – 14 V IG switch ON
3Transmission temperature
sensor0 – 4.5 V IG switch ON
4 Brake switch 10 – 14 V IG switch ON, brake pedal depressed
5 A/C compressor0 – 2 V A/C OFF
10 – 14 V A/C ON
8 Idle up signal10 – 14 V Selector lever at “P” or “N” range
0 – 1 V Selector lever other than “P” or “N” range
10 Shift solenoid-A (No.1) 0 – 1 V IG switch ON, select lever at “P” range
11Shift solenoid-C (Dropping
resistor)0 – 1 V IG switch ON, select lever at “P” range
12Shift solenoid-D (Dropping
resistor)10 – 14 V IG switch ON, select lever at “P” range
13Shift solenoid-E (Dropping
resistor)0 – 1 V IG switch ON, select lever at “P” range
15 Ground––
16Transmission temperature
sensor ground––
17 O/D off switch0 – 1 V IG switch ON, O/D off switch ON
10 – 14 V IG switch ON, O/D off switch OFF
18Engine coolant temperature/
Barometric pressure signal––
20 A/T failure serial data 0 – 1 V IG switch ON
21 O/D OFF lamp10 – 14 V IG switch ON, O/D off switch OFF
0 – 1 V IG switch ON, O/D off switch ON
22 Lock-up solenoid 0 – 1 V IG switch ON, selector lever at “P” range
23 Shift solenoid-B (No.2) 0 – 1 V IG switch ON, selector lever at “P” range
24 Shift solenoid-C (No.3) 0 – 1 V IG switch ON, selector lever at “P” range
25 Shift solenoid-D (No.4) 2.2 – 4.9 V IG switch ON, selector lever at “P” range
26 Shift solenoid-E (No.5) 0 – 1 V IG switch ON, selector lever at “P” range TERMINAL CIRCUITSTAN-
DARD
VOLTAGECONDITION

AUTOMATIC TRANSMISSION (4 A/T) 7B-55
ON-VEHICLE SERVICE
MAINTENANCE SERVICE
FLUID LEVEL AT NORMAL OPERATING TEMPERA-
TURE
INSPECTION
1) Stop vehicle and place it level.
2) Apply parking brake and place chocks against wheels.
3) With selector at P position, start engine.
4) Warm up engine till fluid temperature reaches normal oper-
ating temperature (70 – 80°C/158 – 176°F). As a guide to
check fluid temperature, warm up engine to normal operat-
ing temperature.
5) Keep engine idling and shift selector slowly to L and back to
P position.
6) With engine idling, pull out dipstick, wipe it off with a clean
cloth and put it back into place.
7) Pull out dipstick (1) again and check fluid level indicated on
it. Fluid level should be between FULL HOT and LOW HOT.
If it is below LOW HOT, add an equivalent of DEXRON
®-III
or DEXRON
®-IIE up to FULL HOT.
A/T fluid specification
: An equivalent of DEXRON
®-III or DEXRON®-IIE
NOTE:
 DO NOT RACE ENGINE while checking fluid level, even
after the engine start.
 DO NOT OVERFILL. Overfilling can cause foaming and
loss of fluid through breather. Then slippage and
transmission failure can result.
 Bringing the level from LOW HOT to FULL HOT
requires 0.35 liters (0.74/0.62 US/Imp. pt).
 If vehicle was driven under high load such as pulling a
trailer, fluid level should be checked about half an hour
after it is stopped.
2.“FULL HOT” mark
3.“LOW HOT” mark
4.“FULL COLD” mark
5.“LOW COLD” mark
1

7B-56 AUTOMATIC TRANSMISSION (4 A/T)
FLUID LEVEL AT ROOM TEMPERATURE
INSPECTION
The fluid level check at room temperature performed after repair
or fluid change before test driving is just preparation for level
check of normal operation temperature. The checking procedure
itself is the same as that described previously. If the fluid level is
between FULL COLD and LOW COLD, proceed to test drive. And
when the fluid temperature has reached the normal operating
temperature, check fluid again and adjust it as necessary.
FLUID CHANGE
1) Lift up vehicle.
2) When engine has cooled down, remove drain plug (1) from
oil pan and drain A/T fluid.
3) Install drain plug.
Tightening torque
A/T fluid drain plug (a) : 23 N·m (2.3 kg-m, 16.5 lb-ft)
1. Dipstick
2.“FULL HOT” mark
3.“LOW HOT” mark
4.“FULL COLD” mark
5.“LOW COLD” mark

AUTOMATIC TRANSMISSION (4 A/T) 7B-57
4) Lower vehicle and fill proper amount of an equivalent of
DEXRON
®-III or DEXRON®-IIE
5) Check fluid level according to procedure described under
“FLUID LEVEL AT NORMAL OPERATING TEMPERA-
TURE.
A/T fluid specification
: An equivalent of DEXRON
®-III or DEXRON®-IIE
A/T fluid capacity
When draining from drain plug hole :
4.0 liters (8.45/7.04 US/Imp. pt.)
When overhauling :
5.1 liters (10.78/8.98 US/Imp. pt.)
SELECTOR LEVER
1. Dipstick
2.“FULL HOT” mark
3.“LOW HOT” mark
4.“FULL COLD” mark
5.“LOW COLD” mark
1
1. Selector lever assembly 4. Selector indicator assembly
2. Selector lever knob assembly 5. Screw
3. Screw 6. Illumination lamp assembly

7B-58 AUTOMATIC TRANSMISSION (4 A/T)
INSPECTION
Check selector lever for smooth and clear cut movement and
position indicator for correct indication.
For operation of selector lever, refer to the figure.
TRANSMISSION RANGE SENSOR (SHIFT
SWITCH)
REMOVAL
1) Block wheels and turn select lever to “N” range.
2) Disconnect transmission range sensor coupler and select
cable.
3) Remove transmission range sensor from transmission case.
INSPECTION
1) Disconnect transmission range sensor coupler (2).
2) Check that continuity exists at terminals shown below by
moving selector lever.
CAUTION:
Do not overhaul transmission range sensor.
1. Transmission range sensor
Terminal
Sensor
Position
P
R
N
D
2
LBAHCEDG I F

AUTOMATIC TRANSMISSION (4 A/T) 7B-59
INSTALLATION
1) Using flat tip screwdriver, turn transmission range sensor to
have the match marks (1) line up (transmission range sensor
“N” range).
2) Turn selector lever (1) to “N” range (to have the automatic
transmission to “N” range).
3) Install transmission range sensor (1) to transmission case.
Tightening torque
Transmission range sensor bolt
(a) : 18 N·m (1.8 kg-m, 13.0 lb-ft)
4) Move selector lever in cabin to each range and check the
continuity of each terminal of transmission range sensor
referring to “INSPECTION”.
5) Connect transmission range sensor coupler.
6) Check that the engine can only be started in “N” and “P”
range, but can not in “D”, “2”, “L” or “R” range. Also, check
that backup lamp come ON at “R” range.

7B-60 AUTOMATIC TRANSMISSION (4 A/T)
SELECTOR CABLE
REMOVAL
1) Remove parking brake lever cover.
2) Remove console box.
3) Disconnect selector cable from selector lever and then
detach from bracket.
4) Remove clip and disconnect selector cable from transmis-
sion.
5) Remove selector housing from dash panel.
INSTALLATION
Install selector cable by reversing removal procedure.
The important steps in installation are as follows.
Apply grease to pin and cable joint.
Tighten bolts and nut in upper figure to specified torque.
Adjusting procedure is as follows.
1. Selector lever assembly 6. Clip
2. Selector cable 7. Selector housing bolt
3. Selector housing 8. Shift control lever pin
: Apply lithium grease 99000-25010 to all around pin (0.15 g)
4. Cable bracket 9. Selector lever pin
: Apply lithium grease 99000-25010 to all around pin (0.15 g)
5. Shift control lever Tightening torque