cent SUZUKI SWIFT 2006 2.G Service Manual Online

Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-5
• When an open in air bag wire harness, damaged wire harness, connector or terminal is found, replace wire
harness, connectors and terminals as an assembly.
• When installing it, be careful so that the air bag wire harness is not caught or does not interfere with other
parts.
• Make sure air bag system grounding point (2) is clean and ground is securely fastened for optimum metal-to-
metal contact. Poor grounding can cause intermittent
problems that are difficult to diagnose.Precautions on Disposal of Air Bag and Seat
Belt Pretensioner
S7RS0B8200003
Do not dispose of the live (undeployed) air bag (inflator)
modules and the live (inactivated) seat belt
pretensioners.
When disposal is necessary, be sure to deploy / activate
the air bag and seat belt pretensioner according to
deployment / activation procedure described in “Air Bag
(Inflator) Module and Seat Belt Pretensioner Disposal”.
WARNING!
Failure to follow proper air bag (inflator)
module and seat belt pretensioner disposal
procedures can result in air bag deployment
and pretensioner activation which could
cause personal injury. Undeployed air bag
(inflator) module and inactivated seat belt
pretensioner must not be disposed of
through normal refuse channels.
The undeployed air bag (inflator) module and
inactivated seat belt pretensioner contain
substances that can cause severe illness or
personal injury if the sealed container is
damaged during disposal.

General Description
Air Bag System ConstructionS7RS0B8201001
With the air bag system which includes front air bags,
side curtain-air bag and side-air bags for both the
driver’s and passenger’s sides as well as the seat belt
pretensioners, the sag of the s eat belt is taken up (for
seat belt with pretensioner), the driver air bag (inflator)
module is deployed from th e center of the steering
column and the passenger air bag (inflator) module from
the top of the instrument panel in front of the front
passenger seat in occurrence of a front collision with an
impact larger than a certain set value to supplement
protection offered by the driver and front passenger seat
belts.
Side-air bag (inflator) module is deployed from the side
of the seat back in occurrence of a sideward collision
with an impact larger than a certain set value.
Side curtain-air bag (inflator) module is deployed from
the roof side in occurrence of a sideward collision with
an impact larger than a certain set value.
1
2
3
4
5
I4RS0A820004-01
1. Driver air bag 4. Side-air bag
2. Passenger air bag 5. Side curtain-air bag
3. Seat belt pretensioner
I4RS0A820102-01

Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-57
CAUTION!
• Be sure to perform “Air Bag Diagnostic System Check” before starting diagnosis according to flow.
• When measurement of resistance or voltage is required in this flow, use a tester along with a correct terminal adapter from special tool (Connector test adapter kit).
• When a check for proper connection is required, refer to “Inspection of Intermittent and Poor Connections”.
• If there is open circuit in the air bag wire harnes s, connector or terminal is found damaged, replace
the wire harness, connector and terminal as an assembly.

DTC Will Set when
The resistance of driver or passenger seat belt pretensioner initiator circuit is above a specified value for specified
time.
Flow Test Description
Step 1: Check if malfunction is in seat belt pretensioner.
Step 2: Check seat belt pretensioner initiator circuit.
DTC Troubleshooting
Step Action YesNo
1 1) With ignition switch OFF, re move center pillar lower trim
of driver or passenger side and disconnect seat belt
pretensioner connector “L10” or “L36” (1).
2) Check proper connection to seat belt pretensioner at terminals in “L10” or “L36” connector.
3) If OK, then connect special tools (A), (B) and (C) to “L10” or “L36” connector disconnected in Step 1).
Special tool
(A): 09932-76010
(B): 09932-75010
(C): 09932-78310
4) Check SDM DTC.
With ignition switch ON, is DTC B1051 or B1055 still
indicated? Go to Step 2.
Turn ignition switch
OFF. Replace seat belt
pretensioner referring to
“Rear Seat Belt
Removal and
Installation in Section
8A”.
STEERING WHEEL(B)
(C)
(A)
"L10", "L36"
I4RS0A820027-01

Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-59
CAUTION!
• Be sure to perform “Air Bag Diagnostic System Check” before starting diagnosis according to flow.
• When measurement of resistance or voltage is required in this flow, use a tester along with a correct terminal adapter from special tool (Connector test adapter kit).
• When a check for proper connection is required, refer to “Inspection of Intermittent and Poor Connections”.
• If there is open circuit in the air bag wire harnes s, connector or terminal is found damaged, replace
the wire harness, connector and terminal as an assembly.

DTC Will Set when
The resistance of driver or passenger seat belt pretensioner initiator circuit is below a specified value for specified
time.
Flow Test Description
Step 1: Check if malfunction is in seat belt pretensioner.
Step 2: Check seat belt pretensioner initiator circuit.
DTC Troubleshooting
Step Action YesNo
1 1) With ignition switch OFF, re move center pillar lower trim
of driver or passenger side and disconnect seat belt
pretensioner connector “L10” or “L36” (1).
2) Check proper connection to seat belt pretensioner at terminals in “L10” or “L36” connector.
3) If OK, then connect special tools (A), (B) and (C) to “L10” or “L36” connector disconnected in Step 1).
Special tool
(A): 09932-76010
(B): 09932-75010
(C): 09932-78310
4) Check SDM DTC.
With ignition switch ON, is DTC B1052 or B1056 still
indicated? Go to Step 2.
Turn ignition switch
OFF. Replace seat belt
pretensioner referring to
“Front Seat Belt
Removal and
Installation in Section
8A”.
STEERING WHEEL(B)
(C)
(A)
"L10", "L36"
I4RS0A820027-01

Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-61
CAUTION!
• Be sure to perform “Air Bag Diagnostic System Check” before starting diagnosis according to flow.
• When measurement of resistance or voltage is required in this flow, use a tester along with a correct terminal adapter from special tool (Connector test adapter kit).
• When a check for proper connection is required, refer to “Inspection of Intermittent and Poor Connections”.
• If there is open circuit in the air bag wire harnes s, connector or terminal is found damaged, replace
the wire harness, connector and terminal as an assembly.

DTC Will Set when
The voltage measured at driver or passenger seat belt pr etensioner initiator circuit is below a specified value for
specified time.
Flow Test Description
Step 1: Check if malfunction is in seat belt pretensioner.
Step 2: Check seat belt pretensioner initiator circuit.
DTC Troubleshooting
Step Action YesNo
1 1) With ignition switch OFF, re move center pillar lower trim
of driver or passenger side and disconnect seat belt
pretensioner connector “L10” or “L36” (1).
2) Check proper connection to seat belt pretensioner at terminals in “L10” or “L36” connector.
3) If OK, then connect special tools (A), (B) and (C) to “L10” or “L36” connector disconnected in Step 1).
Special tool
(A): 09932-76010
(B): 09932-75010
(C): 09932-78310
4) Check SDM DTC.
With ignition switch ON, is DTC B1053 or B1057 still
indicated? Go to Step 2.
Ignition switch OFF.
Replace seat belt
pretensioner referring to
“Front Seat Belt
Removal and
Installation in Section
8A”.
STEERING WHEEL(B)
(C)
(A)
"L10", "L36"
I4RS0A820027-01

Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-63
CAUTION!
• Be sure to perform “Air Bag Diagnostic System Check” before starting diagnosis according to flow.
• When measurement of resistance or voltage is required in this flow, use a tester along with a correct terminal adapter from special tool (Connector test adapter kit).
• When a check for proper connection is required, refer to “Inspection of Intermittent and Poor Connections”.
• If there is open circuit in the air bag wire harnes s, connector or terminal is found damaged, replace
the wire harness, connector and terminal as an assembly.

DTC Will Set when
The voltage measured at driver or passenger seat belt pr etensioner initiator circuit is above a specified value for
specified time.
Flow Test Description
Step 1: Check if malfunction is in seat belt pretensioner.
Step 2: Check seat belt pretensioner initiator circuit.
DTC Troubleshooting
Step Action YesNo
1 1) With ignition switch OFF, re move center pillar lower trim
of driver or passenger side and disconnect seat belt
pretensioner connector “L10” and “L36” (1).
2) Check proper connection to seat belt pretensioner at terminals in “L10” or “L36” connector.
3) If OK, then connect special tools (A), (B) and (C) to “L10” or “L36” connector disconnected in Step 1).
Special tool
(A): 09932-76010
(B): 09932-75010
(C): 09932-78310
4) Check SDM DTC.
With ignition switch ON, is DTC B1054 or B1058 still
indicated? Go to Step 2.
Turn ignition switch
OFF. Replace seat belt
pretensioner referring to
“Front Seat Belt
Removal and
Installation in Section
8A”.
STEERING WHEEL(B)
(C)
(A)
"L10", "L36"
I4RS0A820027-01

Downloaded from www.Manualslib.com manuals search engine 8B-100 Air Bag System:
6) If equipped with side curtain-air bag (inflator) module, connect black connector (1) securely as
shown in figure.
a) Connect connector.
b) Lock connector with lock button (2).
7) Install “A/BAG” fuse to fuse box.
8) Connect negative (–) cable at battery.
9) Turn ignition switch to ON position and verify that “AIR BAG” warning right flashes 6 times and then
turns OFF. If it does not operate as described,
perform “Air Bag Diagn ostic System Check”.SDM Removal and InstallationS7RS0B8206003
WARNING!
During service procedures, be very careful
when handling a Sensing and Diagnostic
Module (SDM).
Be sure to read “Precautions on Service and
Diagnosis of Air Bag System” before starting
to work and observe every precaution during
work. Neglecting them ma y result in personal
injury or inactivation of the air bag system
when necessary.

Removal
1) Disconnect negative cable at battery.
2) Disable air bag system referring to “Disabling Air Bag System”.
3) Remove center console box referring to “Console Box Components in Section 9H”.
4) Disconnect SDM connector (1) from SDM (2).
5) Remove SDM (2) from vehicle.
1
2
a)
b)
I4RS0A820055-01
A: Forward
2
1
A
I4RS0A820056-01

Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-101
Installation1) Check that none of the following faulty conditions exists.
• Bend, scratch, deformity in vehicle body where SDM is mounted.
• Foreign matter or rust on mating surface of vehicle body where SDM is mounted.
2) Install SDM (2) to vehicle.
CAUTION!
Ensure that arrow on the SDM is pointing
toward the front of the vehicle.

3) Tighten SDM bolts (1) to specified torque.
Tightening torque
SDM bolt (a): 9 N·m (0.9 kgf-m, 6.5 lb-ft)
4) Connect SDM connector (2) to SDM (3) securely.
5) Install center console box upper cover.
6) Enable air bag system referring to “Enabling Air Bag System”.
7) Connect negative cable at battery.
SDM InspectionS7RS0B8206004
WARNING!
During service procedures, be very careful
when handling a Sensing and Diagnostic
Module (SDM).
Be sure to read “Precautions on Service and
Diagnosis of Air Bag System” before starting
to work and observe every precaution during
work. Neglecting them ma y result in personal
injury or inactivation of the air bag system
when necessary.

CAUTION!
• Do not connect a tester whatever type it may be.
• Never repair or disassemble SDM.
• If SDM has been dropped, it should be replaced.

If any faulty condition is fo und in the following checks,
replace.
• Check SDM and SDM plate for dents, cracks or deformation.
• Check SDM connector for damage, cracks or lock mechanism.
• Check SDM terminal for bend, corrosion or rust.
Driver Air Bag (Inflator) Module Removal and
Installation
S7RS0B8206005
WARNING!
When handling an air bag (inflator) module,
be sure to read “Precautions on Handling
and Storage of Air Bag System Components”
and observe each instruction. Failure to
follow them could cause a damage to the air
bag (inflator) module or result in personal
injury.

Removal 1) Disconnect negative cable at battery.
2) Disable air bag system. Re fer to “Disabling Air Bag
System”.
3) Loosen driver air bag (inflator) module mounting bolts (1) till it turns freely, pull them out and fix them
to bolt clamps.
A: Forward
2 3
A
1, (a)
I4RS0A820107-01
I3JA01820031-01

Downloaded from www.Manualslib.com manuals search engine 8B-110 Air Bag System:
Installation
CAUTION!
Proper operation of forward-sensor requires
sensor be rigidly attached to vehicle
structure and that the arrow on sensor be
pointing toward the front of the vehicle.

1) Check that none of the following faulty conditions exists.
• Bend, deformity or rust of front panel.
• Foreign matter on mating surface of sensor.
2) Apply thread lock cement to mounting bolts thread. Install forward-sensor (1) on front panel and tighten
mounting bolt (2) to specified torque.
“A”: Thread lock cement 99000–32100 (Thread
Lock Cement 1305)
Tightening torque
Forward-sensor mounting bolt (a): 9 N·m (0.9
kgf-m, 6.5 lb-ft)
3) Connect forward-sensor connector by pushing connector till click is heard from it.
4) Connect negative cable at battery.
5) Enable air bag system referring to “Enabling Air Bag System”.
Forward-Sensor InspectionS7RS0B8206014
WARNING!
During service procedures, be very careful
when handling a sensor.
• Never strike or jar a sensor.
• A sensor and mounting bracket bolts must be carefully torqued to assure proper
operation. Under loose connection, it
could cause improper operation of the air
bag system.

CAUTION!
• Never disassemble forward-sensor.
• Sensor should be replaced when it was dropped from a height of 90 cm (3 ft) or
more.

• Check sensor for dents, cracks or deformation.
• Check sensor connector (sensor side and harness side) and sensor connector lock mechanism for
damage or crack.
• Check connector terminals for bend, corrosion or rust.
Side-Sensor Removal and InstallationS7RS0B8206015
WARNING!
During service procedures, be very careful
when handling a sensor.
• Never strike or jar a sensor.
• A sensor bolt must be carefully torqued to assure proper operation. Under loose
connection, it could cause improper
operation of the air bag system.

Removal
1) Disconnect negative (–) cable at battery.
2) Disable air bag system. Re fer to “Disabling Air Bag
System”.
3) Remove center pillar lowe r trim and side sill scuff.
4) Turn up floor carpet at front seat side.
5) Remove side-sensor bolt (1), and side-sensor (2) from under body (3).
2,"A",(a)
1
I5RH01820120-01
1 23I4RS0A820080-01

Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-121
Deployment / Activation Inside of Vehicle
When the vehicle will be destroyed, or salvaged for
component parts, deploy the air bag modules and/or
activate seat belt pretensioners installed on vehicle.
NOTE
If equipped with the seat belt pretensioners,
activate both side of seat belt pretensioners
at the same time when using special tool (C).

1) Turn ignition switch to LOCK position, remove key
and put on safety glasses.
2) Remove all loose objects from front seats and instrument panel.
3) Disconnect air bag (inflator) module or seat belt pretensioner connector as follows.
• For driver and passenger air bag (inflator) module [A]
Remove glove box from instrument panel and
disconnect driver and passenger air bag (inflator)
module connector (1).
• For side-air bag (inflator) module [B] Disconnect side-air bag (inflator) module
connectors (2) under front seat cushion.
• For side curtain-air bag (inflator) module [C] Remove rear pillar trim and disconnect side
curtain-air bag (inflator) module connectors (3).
• For seat belt pretensioners (right and left) [D] Remove both side (driver and passenger side)
center pillar lower trim an d disconnect seat belt
pretensioner connectors (4).
4) Confirm that each air bag (inflator) module and/or seat belt pretensioners is securely mounted.
[A]
[B]
[C]
[D]
2
1
3
4
1
2
1
2
1
2
1
2
I4RS0A820093-01

Downloaded from www.Manualslib.com manuals search engine Wiring Systems: 9A-38
Fuse side
Junction Block Inner Circuit (Overview)S7RS0B910D008
Abbreviations
123
4 5
1 2 3
4 1
2 3
4 1
2 3
4
1 23
4
Heater relay
Relay
Deicer
relay
23412112
12 34 5 6 78 9 15 16 17 18
1110 12 13 14 4
3 561214
11
10 15
721
13
16
98
1
234
5 678 910
4321
10 987 656
5
4
3
2
17
11
10
9
8
15
14
13
12 16
987654321
13 12 11 10
1718 16 15 14
13
14
15
16
9
10
11
12 8
5
6
7 2
3
4 1
321
4
E39
L05
E40 L04L06
E41
H
Relay
Relay
12 34
6
5
8
7
4 3
5
6
1214 11 10
15
7
2
1
13
16 9 8
3456
12
K01
6543
21
Flasher relay
I5RS0C910902-01
Abbreviation Full term Abbreviation Full term
AS Assistant (Front passenger) LP Lamp
CTR Center O/H Over head
DR Driver R/B Relay box
F-L Front L R-L Rear L
F-R Front R R-R Rear R
FR Front RR Rear
INP Instrument panel S/H Seat heater
LEV (Head light) leveling