Ecm diagram SUZUKI SX4 2006 1.G Service Workshop Manual
[x] Cancel search | Manufacturer: SUZUKI, Model Year: 2006, Model line: SX4, Model: SUZUKI SX4 2006 1.GPages: 1556, PDF Size: 37.31 MB
Page 1301 of 1556

Downloaded from www.Manualslib.com manuals search engine Wiring Systems: 9A-134
F-2 Anti-Lock Brake System Circuit DiagramS6RW0D910E034
2326
24
25
72
13E08
BLK
30A
ABS
SOL
40A
ABS
MOT11
WHT/REDWHT/BLU
GRN/WHT
8
BLK
R
RED
W
WHT
REDWHT
REDWHT
"A-8"
"A-5"
J/B10AABS
28
E3259
GRN/ORN
9
L315
L338
3
2
GRN/YEL
GRN/ORN
6
GW"D-7"
Brake light
switch
Individual circuit
fuse box (No.1)
1
GRN/BLK
GRN/YEL
3
G sensor
L371
E38715
G333
E38112
14
RED
R
112
WHT
W
B
BG311
A
A
RW
J/C
(CAN)(CAN)
Taiwan
(CAN)
9
IF EQPD
GRN/BLK
ABS
Cont.M
BCM
ECM
I6RW0C910A03-01
Page 1471 of 1556

Downloaded from www.Manualslib.com manuals search engine Table of Contents 10- i
10
Section 10
CONTENTS
Control Systems
Precautions ............................................... 10-1
Precautions........................................................... 10-1
Precautions for Control Systems......................... 10-1
Body Electrical Control System ........... 10B-1
Precautions......................................................... 10B-1
Precautions in Diagnosing Trouble ................... 10B-1
General Description ........................................... 10B-1
BCM General Description ................................. 10B-1
CAN Communication System Description......... 10B-1
Theft Deterrent Light ......................................... 10B-2
Security Alarm Description (If Equipped) .......... 10B-2
Schematic and Routing Diagram ...................... 10B-3
Body Electrical Control System Wiring Circuit
Diagram .......................................................... 10B-3
Connector Layout Diagram of BCM and
Junction Block ................................................. 10B-6
Component Location ......................................... 10B-7
BCM and Related System Component
Location .......................................................... 10B-7
Diagnostic Information and Procedures .......... 10B-8
BCM Self-Diagnosis Function ........................... 10B-8
Body Electrical Control System Check.............. 10B-9
Scan Tool Data ............................................... 10B-11
DTC Table ....................................................... 10B-13
DTC Check ..................................................... 10B-14
DTC Clearance ............................................... 10B-15
BCM Power Circuit and Ground Circuit Check 10B-16
DTC B1133 (DTC No. 1133): Battery Voltage
Too High ....................................................... 10B-17
DTC B1141 / DTC B1142 (No. 1141 / No.
1142) Outside Air Temperature (Ambient
Temp.) Sensor Circuit Malfunction ................ 10B-18
DTC B1150 (No. 1150): Air Bag
Communication Circuit Malfunction .............. 10B-19
DTC B1157 (No. 1157) Air Bag Deployment
Signal Input ................................................... 10B-20
DTC B1170 (No. 1170): EEPROM Access
Error .............................................................. 10B-20
DTC U0073 (No. 0073): Control Module
Communication Bus Off ................................ 10B-20
DTC U0100 (No. 0100): Lost Communication
with ECM....................................................... 10B-20DTC U0101 (No. 0101): Lost Communication
with TCM ....................................................... 10B-20
DTC U0155 (No. 0155): Lost Communication
with Instrument Panel Cluster (IPC) Control
Module .......................................................... 10B-20
DTC U1144 (No. 1144): Lost Communication
with Keyless Start Control Module ................ 10B-20
Inspection of BCM and Its Circuits .................. 10B-21
Repair Instructions ..........................................10B-28
BCM (Included in Junction Block) Removal
and Installation .............................................. 10B-28
Security Alarm Mode Selection Procedure (If
Equipped) ...................................................... 10B-29
Outside Air Temperature Sensor Removal
and Installation .............................................. 10B-29
Outside Air Temperature Sensor Inspection ... 10B-29
Special Tools and Equipment .........................10B-29
Special Tool .................................................... 10B-29
Immobilizer Control System ................. 10C-1
Precautions.........................................................10C-1
Precautions in Diagnosing Troubles .................10C-1
Precaution in Replacing ECM ...........................10C-1
Precaution in Replacing Ignition Key ................10C-1
Precautions in Handling Immobilizer Control
System ............................................................10C-1
General Description ...........................................10C-2
Immobilizer Control System Introduction ..........10C-2
On-Board Diagnostic System Description
(Self-diagnosis Function)................................10C-2
Schematic and Routing Diagram ......................10C-3
Immobilizer Control System Wiring Circuit
Diagram...........................................................10C-3
Component Location .........................................10C-5
Immobilizer Control System Components
Location...........................................................10C-5
Diagnostic Information and Procedures ..........10C-5
Immobilizer Control System Check ...................10C-5
DTC Check........................................................10C-6
DTC Clearance .................................................10C-6
DTC Table .........................................................10C-7
Scan Tool Data .................................................10C-8
Immobilizer Indicator Light Does Not Come
ON with Ignition Switch ON and Engine Stop ..10C-9
Page 1472 of 1556

Downloaded from www.Manualslib.com manuals search engine 10-ii Table of Contents
Immobilizer Indicator Light Remains ON after
Engine Start ..................................................10C-10
DTC P1614: Transponder Response Error .....10C-10
DTC P1615: Steering Lock Unit
Communication Error ....................................10C-11
DTC P1616: Unregistered Keyless Start
Control Module ..............................................10C-12
DTC P1618: Keyless Start Control Module
CAN Communication Error............................10C-13
DTC P1621: Immobilizer Communication
Line Error ......................................................10C-13
DTC P1622: EEPROM Reading / Writing
Error ..............................................................10C-14
DTC P1623: Unregistered Transponder .........10C-14
DTC P1625: Immobilizer Antenna Error..........10C-15
DTC P1636: Immobilizer Information
Registration Failure .......................................10C-15
DTC P1638: Immobilizer Information
Mismatched ...................................................10C-16
Inspection of ICM and Its Circuit .....................10C-17
Repair Instructions ..........................................10C-19
ICM Removal and Installation .........................10C-19
Registration of the Ignition Key .......................10C-19
Procedure after ECM Replacement ................10C-19
Special Tools and Equipment .........................10C-20
Special Tool ....................................................10C-20
Keyless Start System .............................10E-1
General Description ........................................... 10E-1
Keyless Start System Description ..................... 10E-1
Parts and Functions .......................................... 10E-2
Keyless Engine Start Function .......................... 10E-3
Door Lock Function of Keyless Start System .... 10E-4
Operation Area of Remote Controller................ 10E-5
Alarm Function .................................................. 10E-6
CAN Communication System Description......... 10E-6
Schematic and Routing Diagram ...................... 10E-7
Keyless Start System Electric Wiring Circuit
Diagram .......................................................... 10E-7
Diagnostic Information and Procedures .......... 10E-8
Precautions in Diagnosing Troubles ................. 10E-8
Self-Diagnosis Function .................................... 10E-8
Keyless Start System Diagnosis Introduction ... 10E-8
Keyless Start System Check ............................. 10E-9
Customer Questionnaire (Example) ................ 10E-10Key Indicator Light Check ............................... 10E-10
DTC Check...................................................... 10E-11
DTC Table ....................................................... 10E-12
DTC Clearance ............................................... 10E-12
Keyless Start System Symptom Diagnosis ..... 10E-13
Keyless Start System Operation Inspection .... 10E-14
Door Lock Operation (Keyless Start System) . 10E-14
Inspection of Keyless Start Control Module
and Its Circuits .............................................. 10E-14
No DTC Detection After Performing DTC
Check ............................................................ 10E-20
Key Indicator Light Circuit Check (Key
Indicator Light Doesn’t Light when Ignition
Knob Switch is Pushed) ................................ 10E-21
Keyless Start Control Module Power and
Ground Circuit Check .................................... 10E-23
DTC No. 11: Communication Error with
Steering Lock Unit ......................................... 10E-24
DTC No. 13 / No. 14: Release Signal Error
from Steering Lock Unit / Steering Lock Unit
Malfunction .................................................... 10E-25
DTC No. 21 / No. 22: Internal Error of Keyless
Start Control Module (EEPROM Reading
Error) / (EEPROM Writing Error) ................... 10E-25
DTC No. 31: Lost Communication with BCM .. 10E-26
DTC No. 33: Control Module Communication
Bus Off .......................................................... 10E-26
DTC No. 51 / No. 52 / No. 53: Driver Side /
Passenger Side / Rear End Door Request
Switch Failure................................................ 10E-26
Repair Instructions .......................................... 10E-27
Antennas and Request Switches Removal
and Installation .............................................. 10E-27
Front Door (Driver and Passenger Side), Rear
End Door Request Switch Inspection............ 10E-28
Steering Lock Unit Removal and Installation .. 10E-28
Steering Lock Unit Inspection ......................... 10E-28
Front Door Lock Switch Inspection ................. 10E-28
Keyless Start Control Module Removal and
Installation ..................................................... 10E-29
Remote Controller Inspection.......................... 10E-29
Replacement of Remote Controller Battery .... 10E-29
Registration Procedure for Remote Controller
ID Code ......................................................... 10E-30
Keyless Start Registration ............................... 10E-31
Page 1493 of 1556

Downloaded from www.Manualslib.com manuals search engine Body Electrical Control System: 10B-20
DTC B1157 (No. 1157) Air Bag Deployment Signal InputS6RW0DA204011
Wiring Diagram
Refer to “DTC B1150 (No. 1150): Air Bag Communication Circuit Malfunction”.
DTC Detecting Condition and Possible Cause
Flow Test Description
Step 1: Check DTC for SDM.
DTC Troubleshooting
DTC B1170 (No. 1170): EEPROM Access ErrorS6RW0DA204012
DTC Detecting Condition and Possible Cause
DTC Troubleshooting
NOTE
Before performing steps below, be sure to perform “Body Electrical Control System Check”.
1) Ignition switch OFF.
2) Replace BCM.
3) Repeat BCM Check Flow Table.
DTC U0073 (No. 0073): Control Module Communication Bus OffS6RW0DA204013
Refer to “Troubleshooting for CAN-DTC in Section 1A”.
DTC U0100 (No. 0100): Lost Communication with ECMS6RW0DA204014
Refer to “Troubleshooting for CAN-DTC in Section 1A”.
DTC U0101 (No. 0101): Lost Communication with TCMS6RW0DA204018
Refer to “Troubleshooting for CAN-DTC in Section 1A”.
DTC U0155 (No. 0155): Lost Communication with Instrument Panel Cluster (IPC) Control ModuleS6RW0DA204015
Refer to “Troubleshooting for CAN-DTC in Section 1A”.
DTC U1144 (No. 1144): Lost Communication with Keyless Start Control ModuleS6RW0DA204016
Refer to “Troubleshooting for CAN-DTC in Section 1A”. DTC detecting condition Possible cause
Air bag deployment signal is fed from SDM to BCM. • Air bag component parts
• BCM malfunction
Step Action Yes No
1DTC check of SDM
1) Check DTC stored in SDM referring to “DTC Check in
Section 8B”.
Is DTC B1021 detected?Go to “DTC B1021:
Front Air Bag
Deployment Record in
Section 8B”.Substitute a known-
good BCM (included in
junction block) and
recheck.
DTC detecting condition Possible cause
Data write error or check sum error. BCM malfunction
Page 1505 of 1556

Downloaded from www.Manualslib.com manuals search engine Immobilizer Control System: 10C-3
Schematic and Routing Diagram
Immobilizer Control System Wiring Circuit DiagramS6RW0DA302001
NOTE
For more details about power supply circuit, ground wire circuit, and each circuit for ECM, BCM, ABS
control module, keyless start control module and combination meter, refer to “System Circuit Diagram
in Section 9A”.
BLK/WHT
BLK/ORN12V
G17-1
G17-2
12V
5V
12V
12VYEL/RED
YEL/BLK
G17-4
G17-3
5V
BRN
BRN/YEL
BLK/YEL
1 2
22
2 34
251014
15
1 2 3
4 G17
[A]
5
6
G16-20 G16-29 G16-30 G146-3 G146-7 G146-8
WHT/RED
5V
5V
9
G16-18G16-19 E01-13
E01-28
BLU
BLU
RED
WHTE08-12
E08-1E01-18
E01-3
RED
WHTE08-13
E08-2E04-1
E04-2
WHT
RED
G04-1
G04-3
12V
E04-9
G04-5
PPL/WHTL313-3 8
11
12
13
G17-5WHT 76
G17-6WHT/RED
17
REDWHT
REDWHT
G241-10 G241-7
IG1
18
WHT
REDG04-4
G04-2
16 [B]
I6RW0DA30001-02
Page 1511 of 1556

Downloaded from www.Manualslib.com manuals search engine Immobilizer Control System: 10C-9
Immobilizer Indicator Light Does Not Come ON with Ignition Switch ON and Engine StopS6RW0DA304006
Wiring Diagram
Refer to “Immobilizer Control System Wiring Circuit Diagram”.
Circuit Description
When the ignition switch is turned ON, ECM transmits the indication ON signal to the combination meter to turn ON the
immobilizer indicator light in case that there is not any problem with the immobilizer control system. Then, the
combination meter turns ON the light. When the engine is started up, ECM transmits the indication OFF signal to the
combination meter to turn OFF the light. Then, the combination meter turns OFF the immobilizer indicator light.
However, in case that there is some trouble with the immobilizer control system, the immobilizer indicator light flashes
ON and OFF when the ignition switch is turned ON.
Troubleshooting
Step Action Yes No
1Immobilizer indicator light power supply check
1) Turn the ignition switch to ON position.
Do other warning lights come ON?Go to Step 2. Go to Step 4.
2DTC check of ECM
1) Check ECM for DTC referring to “DTC Check in Section
1A”.
Is DTC U0073, U0101, U0121 and/or U0140 detected?Go to applicable DTC
diag. flow.Go to Step 3.
3DTC check of BCM
1) Check BCM for DTC referring to “DTC Check in Section
10B”.
Is DTC U0073, U0100, U0101, U0155 and/or U1144
detected?Go to applicable DTC
diag. flow.Substitute a known-
good combination meter
and recheck. If
immobilizer indicator
light still remains OFF,
substitute a known-
good ECM and recheck.
4Fuse check
1) Turn the ignition switch to OFF position.
2) Check fuse for combination meter circuit.
Is fuse blown?Replace blown fuse,
and then check for
short.Go to Step 5.
5Combination meter power supply wire circuit check
1) Remove combination meter referring to “Combination
Meter Removal and Installation in Section 9C”.
2) Check for proper connection at terminals and wires of
combination meter connector.
3) If OK, turn the ignition switch to ON position and
measure voltage between power supply terminal of
combination meter and vehicle body ground. Refer to
“Combination Meter Circuit Diagram in Section 9C”.
Is it 10 – 14 V?Go to Step 6. Repair open in power
supply wire circuit.
6Combination meter ground wire circuit check
1) Turn ignition switch OFF position.
2) Measure resistance between ground terminal of
combination meter connector and vehicle body ground.
Refer to “Combination Meter Circuit Diagram in Section
9C”.
Is resistance 1
Ω or less?Substitute a known-
good combination meter
and recheck. If still
remains OFF, substitute
a known-good ECM and
recheck.Repair open or high
resistance in ground
circuit.
Page 1512 of 1556

Downloaded from www.Manualslib.com manuals search engine 10C-10 Immobilizer Control System:
Immobilizer Indicator Light Remains ON after Engine StartS6RW0DA304007
Wiring Diagram
Refer to “Immobilizer Control System Wiring Circuit Diagram”.
Circuit Description
Refer to “Immobilizer Indicator Light Does Not Come ON with Ignition Switch ON and Engine Stop”.
Troubleshooting
DTC P1614: Transponder Response ErrorS6RW0DA304008
Wiring Diagram
Refer to “Immobilizer Control System Wiring Circuit Diagram”.
Detecting Condition and Trouble Area
TroubleshootingStep Action Yes No
1DTC check of ECM
1) Check ECM for DTC referring to “DTC Check in Section
1A”.
Is DTC detected?Go to applicable DTC
diag. flow.Go to Step 2.
2CAN communication circuit check
1) Disconnect connectors from ECM, BCM, ABS control
module and combination meter.
2) Check CAN communication circuit for open, short and
high resistance.
• Between ECM and ABS control module
• Between BCM and ABS control module
• Between BCM and combination meter
Is each CAN communication circuit in good condition?Substitute a known-
good combination meter
and recheck. If
immobilizer indicator
light still remains ON,
substitute a known-
good ECM and recheck.Repair circuit.
Detecting Condition Trouble Area
Transponder code in transponder built in ignition key
cannot be read through ICM.• Use of ignition key without transponder
• Use of unregistered ignition key
• Corruption of transponder in ignition key
•ICM
•ECM
Step Action Yes No
1Was “Immobilizer Control System Check” performed?Go to Step 2. Go to “Immobilizer
Control System Check”.
2DTC check of ECM
1) Check if any DTC other than P1614 is detected referring
to “DTC Check”.
Is DTC other than P1614 detected?Go to applicable DTC
diag. flow.Go to Step 3.
3Registration of ignition key in use with ECM
1) Register ignition key in use with ECM referring to
“Registration of the Ignition Key”.
Was registration of ignition key completed?Recheck DTC. Go to Step 4.
4Registration of the spare ignition key
1) Register the spare ignition key with ECM referring to
“Registration of the Ignition Key”.
Was registration of spare ignition key completed?Replace ignition key
which can not be
registered.Substitute a known-
good ECM and recheck.
Page 1513 of 1556

Downloaded from www.Manualslib.com manuals search engine Immobilizer Control System: 10C-11
DTC P1615: Steering Lock Unit Communication ErrorS6RW0DA304009
Wiring Diagram
Refer to “Immobilizer Control System Wiring Circuit Diagram”.
Circuit Description
When the transponder code in the ignition key is registered in ECM, the ID code is registered in both ECM and keyless
start control module at the same time. This DTC is detected only in case that the ID code cannot be registered in both
ECM and keyless start control module when the transponder code in the ignition key is registered in ECM.
NOTE
• Troubleshoot DTC P1618 first if both DTC P1615 and P1618 are detected at the same time.
• After replacing ECM, be sure to register the transponder code in the ignition key with ECM referring
to “Registration of the Ignition Key”. After replacing the keyless start control module of the vehicle
equipped with the keyless start system, be sure to perform “Registration of the Ignition Key”.
Detecting Condition and Trouble Area
TroubleshootingDetecting Condition Trouble Area
• While registering the transponder code in ECM, the
keyless start control module sent a signal to ECM
indicating that the ID code could not be registered.
• The ID code could not be registered in the keyless start
control module or ECM.• Wire circuits between steering lock unit and keyless
start control module
• CAN communication circuit
• Steering lock unit
• Keyless start control module
• Combination meter
• TCM (if equipped)
• 4WD control module (if equipped)
• ABS control module
•BCM
•ECM
Step Action Yes No
1Was “Immobilizer Control System Check” performed?Go to Step 2. Go to “Immobilizer
Control System Check”.
2Registration of ignition key
1) Register ignition key in use with ECM referring to
“Registration of the Ignition Key”.
Was registration of ignition key completed?Recheck ECM for DTC.
If DTC P1615 is still
detected, go to Step 3.Go to Step 3.
3DTC check of ECM
1) Check ECM for DTC referring to “DTC Check in Section
1A”.
Is DTC U0073, U0101, U0121 and/or U0140 detected?Go to applicable DTC
diag. flow.Go to Step 4.
4DTC check of keyless start control module
1) Check keyless start control module for DTC referring to
“DTC Check in Section 10E”.
Is DTC detected?Go to applicable DTC
diag. flow.Go to Step 5.
5Check for communication circuit between steering lock
unit and keyless start control module
1) Check for open, short, and high resistance in steering
lock unit circuit. Refer to Step 2 in “DTC No. 11:
Communication Error with Steering Lock Unit in Section
10E”.
Is each circuit in good condition?Go to Step 6. Repair malfunction part
and recheck.
Page 1514 of 1556

Downloaded from www.Manualslib.com manuals search engine 10C-12 Immobilizer Control System:
DTC P1616: Unregistered Keyless Start Control ModuleS6RW0DA304010
Wiring Diagram
Refer to “Immobilizer Control System Wiring Circuit Diagram”.
Circuit Description
P1616 is detected when ECM detects different ID codes registered in ECM and keyless start control module after
turning engine start knob to ON position. Normally, when keyless start control module is replaced with new one, ECM
automatically registers the applicable code in keyless start control module after turning ignition switch to ON position.
However, when keyless start control module is replaced with used one, ECM does not automatically register the
applicable code in keyless start control module even if ignition switch is turned to ON position.
Detecting Condition and Trouble Area
Troubleshooting6Steering lock unit power supply check
1) Connect keyless start control module connector.
2) With ignition switch at ON position, check power supply
terminal voltage of steering lock unit connector. Refer to
“Keyless Start Control Module Power and Ground Circuit
Check in Section 10E”.
Is voltage 4 – 6 V?Replace steering lock
unit and recheck.Substitute a known-
good keyless start
control module and
recheck. If DTC P1615
is still detected,
substitute a known-
good ECM and recheck. Step Action Yes No
Detecting Condition Trouble Area
ECM detects different ID codes registered in ECM and
keyless start control module.• Keyless start system wire circuit
• Keyless start control module
•ECM
Step Action Yes No
1Was “Immobilizer Control System Check” performed?Go to Step 2. Go to “Immobilizer
Control System Check”.
2Registration of the ignition key
1) Register the ignition key with ECM referring to
“Registration of the Ignition Key”.
Was registration of ignition key completed?Recheck ECM for DTC. Go to Step 3.
3DTC check of ECM
1) Check DTC referring to “DTC Check”.
Is DTC P1618 and/or P1615 detected other than P1616?Go to DTC P1618
troubleshooting.Go to DTC P1615
troubleshooting.
Page 1515 of 1556

Downloaded from www.Manualslib.com manuals search engine Immobilizer Control System: 10C-13
DTC P1618: Keyless Start Control Module CAN Communication ErrorS6RW0DA304011
Refer to “Troubleshooting for CAN-DTC in Section 1A”.
DTC P1621: Immobilizer Communication Line ErrorS6RW0DA304012
Wiring Diagram
Refer to “Immobilizer Control System Wiring Circuit Diagram”.
Detecting Condition and Trouble Area
TroubleshootingDetecting Condition Trouble Area
Communication error between ICM and ECM. • Related fuse(s) blown
• Poor connection at ICM connector
• Poor connection at ECM connector
• Power supply circuit
• Ground circuit
• Communication circuits between ICM and ECM
•ICM
•ECM
Step Action Yes No
1Was “Immobilizer Control System Check” performed?Go to Step 2. Go to “Immobilizer
Control System Check”.
2Fuse check
1) Check fuse for ICM circuit.
Is fuse in good condition?Replace blown fuse(s)
and then, check for
short circuit.Go to Step 3.
3Voltage check at power and ground terminal
1) Check power and ground terminal voltage of ICM
connector referring to “Inspection of ICM and Its Circuit”.
Is each terminal voltage in good condition?Go to Step 4. Repair circuit.
4ICM and ECM connector check
1) With the ignition switch at OFF position, check
intermittent and poor connection of ICM connector and
ECM connectors referring to “Intermittent and Poor
Connection Inspection in Section 00”.
Is each connector in good condition?Go to Step 5. Repair poor connection.
5Communication circuit check between ICM and ECM
1) Check for open, short and high resistance in serial
communication and clock circuit between ICM and ECM.
Is each communication circuit in good condition?Substitute a known-
good ICM and recheck.
If DTC P1621 is still
detected, substitute a
known good ECM and
recheck.Repair circuit.