engine TOYOTA AVALON HYBRID 2020 (in English) Service Manual

3946-2. Maintenance
General maintenance
Listed below are the general maintenance items that should be
performed at the intervals specified in the “Owner’s Warranty
Information Booklet” or “Own er’s Manual Supplement/Sched-
uled Maintenance Guide”. It is recommended that any problem
you notice should be brought to the attention of your Toyota
dealer or qualified s ervice shop for advice.
Engine compartment
ItemsCheck points
Brake fluidIs the brake fluid at the correct
level? ( P. 409)
CoolantIs the coolant at the correct level?
(P. 407)
Engine oilIs the engine oil at the correct level?
(P. 404)
Exhaust systemThere should not be any fumes or
strange sounds.
Radiator/condenser
The radiator and condenser should
be free from foreign objects.
(P. 408)
Washer fluidIs there sufficient washer fluid?
(P. 410)
Tr u nk
ItemsCheck points
12-volt battery Check the connections. (P. 4 1 1 )

3966-2. Maintenance
Seat belts
• Do the seat belts operatesmoothly?
• The seat belts should not be dam- aged.
Seats• Do the seat controls operate prop-erly?
Steering wheel
• Does the steering wheel rotatesmoothly?
• Does the steering wheel have the correct amount of free play?
• There should not be any strange
sounds coming from the steering
wheel.
Vehicle exterior
ItemsCheck points
ItemsCheck points
Doors/trunk• Do the doors/trunk operatesmoothly?
Engine hood• Does the engine hood lock systemwork properly?
Fluid leaks
• There should not be any signs offluid leakage after the vehicle has
been parked.
Tires
• Is the tire inflation pressure cor-rect?
• The tires should not be dam-
aged or excessively worn.
• Have the tires been rotated according to the maintenance
schedule?
• The wheel nuts should not be loose.
Windshield wipers
• The wiper blades should not show
any signs of cracking, splitting,
wear, contamination or deforma-
tion.
• The wiper blades should clear the windshield without streaking or
skipping.

399
6
Maintenance and care
6-3. Do-it-yourself maintenance
Do-it-yourself ser vice precautions
If you perform maintenance by yourself, be sure to follow the
correct procedure as given in these sections.
ItemsParts and tools
12-volt battery
condition
(  P. 411)•Grease
• Conventional wrench (for terminal clamp bolts)
Brake fluid level
( P. 409)
• SAE J1703 or FMVSS No.116 DOT 3
SAE J1704 or FMVSS No.116 DOT 4
• Rag or paper towel
• Funnel (used only for adding brake fluid)
Engine/power
control unit cool-
ant level
(  P. 407)
• “Toyota Super Long Life Coolant” or a similar high
quality ethylene glycol-based non-silicate, non-
amine, non-nitrite and non-borate coolant with long-
life hybrid organic acid technology
“Toyota Super Long Life Coolant” is pre-mixed with
50% coolant and 50% deionized water.
• Funnel (used only for adding coolant)
Engine oil level
(  P. 404)• “Toyota Genuine Motor Oil” or equivalent
• Rag or paper towel
• Funnel (used only for adding engine oil)
Fuses ( P. 441)• Fuse with same amperage rating as original
Hybrid battery
(traction battery)
air intake vent
( P. 434)
• Vacuum cleaner, etc.
• Phillips screwdriver
Radiator/con-
denser (
P. 408)

4006-3. Do-it-yourself maintenance
Tire inflation
pressure
( P. 427)• Tire pressure gauge
• Compressed air source
Washer fluid
( P. 410)• Water or washer fluid containing antifreeze (for win-
ter use)
• Funnel (used only for adding water or washer fluid)
WARNING
The engine compartment contains many mechanisms and fluids that may
move suddenly, become hot, or become electrically energized. To avoid death
or serious injury, observe the following precautions.
■ When working on the engine compartment
● Make sure that the “ACCESSORY” or “IGNITION ON” on the multi-in for-
mation display and the “READY” indicator are both off.
● Keep hands, clothing and tools away from the moving fan and eng ine
drive belt.
● Be careful not to touch the engine, power control unit, radiator, exhaust
manifold, etc. right after driving as they may be hot. Oil and other fluids
may also be hot.
● Do not leave anything that may burn easily, such as paper and r ags, in the
engine compartment.
● Do not smoke, cause sparks or expose an open flame to fuel. Fuel fumes
are flammable.
■ When working near the electric cooling fan or radiator grille
Be sure the power switch is off.
With the power switch in ON mode, the electric cooling fan may automati-
cally start to run if the air conditioning is on and/or the coo lant temperature
is high. ( P. 408)
■ Safety glasses
Wear safety glasses to prevent flying or falling material, fluid spray, etc.
from getting in your eyes.
NOTICE
■If you remove the air cleaner filter
Driving with the air cleaner filter removed may cause excessive engine wear
due to dirt in the air.
ItemsParts and tools

4036-3. Do-it-yourself maintenance
6
Maintenance and care
Engine compartment
Fuse boxes (P. 441)
Engine oil filler cap ( P. 405)
Engine oil level dipstick ( P. 404)
Brake fluid reservoir ( P. 409)
Radiator ( P. 408) Electric cooling fan
Condenser (
P. 408)
Power control unit
coolant reservoir ( P. 407)
Engine coolant reservoir ( P. 407)
Washer fluid tank ( P. 410)1
2
3
4
5
6
7
8
9
10

4046-3. Do-it-yourself maintenance
With the engine at operating temperature and turned off, check the oil
level on the dipstick.
■Checking the engine oil
Park the vehicle on level ground. After warming up the engine
and turning it off the hybrid sys tem, wait more than 5 minutes for
the oil to drain back into the bottom of the engine.
Holding a rag under the end,
pull the dipstick out.
Wipe the dipstick clean.
Reinsert the dipstick fully.
Holding a rag under the end, pull the dipstick out and check th e
oil level.
Low
Normal
Excessive
The shape of the dipstick may
differ depending on the type of
vehicle or engine.
Wipe the dipstick and reinsert it fully.
Engine oil
1
2
3
4
5
1
2
3
6

4056-3. Do-it-yourself maintenance
6
Maintenance and care
■Adding engine oil
If the oil level is below or near
the low level mark, add engine
oil of the same type as that
already in the engine.
Make sure to check the oil type and prepare the items needed
before adding oil.Remove the oil fille r cap by turning it counterclockwise.
Add engine oil slowly, checking the dipstick.
Install the oil filler cap by turning it clockwise.
■Engine oil consumption
A certain amount of engine oil will be consumed while driving. In the following
situations, oil consumption may increase, and engine oil may ne ed to be
refilled in between oil maintenance intervals.
● When the engine is new, for example directly after purchasing t he vehicle or
after replacing the engine
● If low quality oil or oil of an inappropriate viscosity is used
● When driving at high engine speeds or with a heavy load, or whe n driving
while accelerating or decelerating frequently
● When leaving the engine idling for a long time, or when driving frequently
through heavy traffic
Engine oil selection P. 503
Oil quantity
(Low  Full) 1.6 qt. (1.5 L, 1.3 Imp. qt.)
Items
Clean funnel
1
2
3

4066-3. Do-it-yourself maintenance
WARNING
■Used engine oil
● Used engine oil contains potentially harmful contaminants which may
cause skin disorders such as inflammation and skin cancer, so c are
should be taken to avoid prolonged and repeated contact. To remove used
engine oil from your skin, wash thoroughly with soap and water.
● Dispose of used oil and filters only in a safe and acceptable m anner. Do
not dispose of used oil and filters in household trash, in sewe rs or onto the
ground.
Call your Toyota dealer, service station or auto parts store fo r information
concerning recycling or disposal.
● Do not leave used engine oil within the reach of children.
NOTICE
■To prevent serious engine damage
Check the oil level on a regular basis.
■ When replacing the engine oil
● Be careful not to spill engine oil on the vehicle components.
● Avoid overfilling, or the engine could be damaged.
● Check the oil level on the dipstick every time you refill the v ehicle.
● Be sure the engine oil filler cap is properly tightened.
■ If oil is spilled on the engine cover
To prevent the engine cover from being damaged, remove any engine oil
from the engine cover as soon as possible using a neutral detergent.
Do not use an organic solvent such as brake cleaner.

4076-3. Do-it-yourself maintenance
6
Maintenance and care
Engine coolant reservoir
The coolant level is satisfactory if it is between the “F” and “L” lines on
the reservoir when the hybrid system is cold.
Reservoir cap
“F” line
“L” line
If the level is on or below the “L”
line, add coolant up to the “F” line.
(P. 492)
Power control unit coolant reservoir
The coolant level is satisfact ory if it is between the “FULL” a nd “LOW”
lines on the reservoir when the hybrid system is cold.
Reservoir cap
“FULL” line
“LOW” line
If the level is on or below the
“LOW” line, add coolant up to the
“FULL” line. ( P. 492)
■Coolant selection
Only use “Toyota Super Long Life Coolant” or a similar high quality ethylene
glycol based non-silicate, non-amine, non-nitrite, and non-bora te coolant with
long-life hybrid organic acid technology.
“Toyota Super Long Life Coolant” is a mixture of 50% coolant and 50% deion-
ized water. (Minimum temperature: -31 F [-35 C])
Coolant
1
2
3
1
2
3

4086-3. Do-it-yourself maintenance
■If the coolant level drops within a short time of replenishing
Visually check the radiators, hoses, engine/power control unit coolant reser-
voir caps, drain cock and water pump.
If you cannot find a leak, have your Toyota dealer test the cap and check for
leaks in the cooling system.
Check the radiator and condenser and clear away any foreign objects.
If either of the above parts is extremely dirty or you are not sure of
their condition, have your vehic le inspected by your Toyota dea ler.
WARNING
■When the hybrid system is hot
Do not remove the engine/power control unit coolant reservoir c aps or the
radiator cap.
The cooling system may be under pressure and may spray hot coolant if the
cap is removed, causing serious injuries, such as burns.
NOTICE
■ When adding coolant
Coolant is neither plain water nor straight antifreeze. The cor rect mixture of
water and antifreeze must be used to provide proper lubrication , corrosion
protection and cooling. Be sure to read the antifreeze or coolant label.
■ If you spill coolant
Be sure to wash it off with water to prevent it from damaging p arts or paint.
Radiator and condenser
WARNING
■When the hybrid system is hot
Do not touch the radiator or condenser as they may be hot and c ause seri-
ous injuries, such as burns.