steering wheel TOYOTA AVENSIS 2005 Service Repair Manual

14−84
−
ENGINE MECHANICAL CYLINDER HEAD GASKET (2AZ −FSE)
AVENSIS Supplement (RM1045E)
94. INSTALL FUEL PIPE SUB −ASSY NO.1 (See page 11 −24)
SST 09023 −12900
95. INSTALL FUEL TUBE SUB −ASSY (See page 11 −24)
96. INSTALL FUEL PRESSURE PULSATION DAMPER ASSY (See page 11 −24)
97. INSTALL ENGINE COVER SUB −ASSY NO.1
Torque: 7.0 N
m (71 kgf
cm, 62 in.
lbf)
98. INSTALL VANE PUMP ASSY Torque: 37 N
m (377 kgf
cm, 27 ft
lbf)
99. INSTALL EXHAUST PIPE ASSY FRONT (See page 15 −2)
100. INSTALL GENERATOR ASSY (See page 19 −8)
101. INSTALL FAN AND GENERATOR V BELT (See page 14 −5)
SST 09249 −63010
102. ADD COOLANT (See page 16 −7)
103. ADD ENGINE OIL (See page 17 −6)
104. CHECK FOR ENGINE COOLANT LEAKS (See page 16 −1)
105. CHECK FOR ENGINE OIL LEAKS
106. CHECK FOR FUEL LEAKS (See page 11 −4)
107. INSTALL FRONT WHEEL RH Torque: 103 N
m (1,050 kgf
cm, 76 ft
lbf)
108. ADD POWER STEERING FLUID (See Pub. No. RM1018E on page 51 −4)
109. BLEED POWER STEERING FLUID (See Pub. No. RM1018E on page 51 −4)
110. CHECK POWER STEERING FULUID LEVEL IN RESERVOIR
(See Pub. No. RM1018E on page 51 −4)
111. CHECK FUNCTION OF THROTTLE BODY

300N6−01
C53220F45751
SST
F13686
Hold
Turn
C80291
F44775
30−4
− DRIVE SHAFT / PROPELLER SHAFTFRONT DRIVE SHAFT (2AZ−FSE)
AVENSIS Supplement (RM1045E)
OVERHAUL
HINT:
Overhaul the RH side following the same procedure as for the LH side.
1. DRAIN AUTOMATIC TRANSAXLE FLUID (A/T TRANSAXLE)
(a) Remove the drain plug and gasket, and then drain the ATF.
(b) Install a new gasket and drain plug.
Torque: 49 N
m (500 kgf
cm, 36 ft
lbf)
2. REMOVE FRONT WHEEL
3. REMOVE ENGINE UNDER COVER LH
4. SEPARATE FRONT AXLE HUB LH NUT
(a) Using SST and a hammer, unstake the staked part of the
nut.
SST 09930−00010
(b) While applying the brake, remove the axle hub LH nut.
NOTICE:
Loosen the staked part of the lock nut completely, other-
wise the screw of the drive shaft may become damaged.
5. SEPARATE FRONT STABILIZER LINK ASSY LH
(a) Remove the nut and separate the front stabilizer link assy
LH from the shock absorber assy LH.
HINT:
If the ball joint turns together with the nut, use a hexagon
wrench (6 mm) to hold the stud.
6. DISCONNECT SPEED SENSOR FRONT LH
(a) Remove the bolt, and disconnect the speed sensor wire
and flexible hose from the shock absorber.
(b) Remove the bolt, and disconnect the speed sensor from
the steering knuckle.
NOTICE:
SBe careful not to damage the speed sensor.
SPrevent foreign matter from adhering to the speed
sensor.

170IZ−01
A57104
SST
A09582
−
LUBRICATION OIL PUMP ASSY (1CD −FTV)(From September, 2003)
17 −11
AVENSIS Supplement (RM1045E)
OIL PUMP ASSY (1CD −FTV)(From September, 2003)
REPLACEMENT
1. DRAIN ENGINE OIL (See Pub. No. RM1018E on page 17 −30)
2. REMOVE RADIATOR SUPPORT OPENING COVER
3. REMOVE ENGINE ROOM COVER SIDE
4. REMOVE FRONT WHEEL RH
5. REMOVE ENGINE UNDER COVER SUB −ASSY NO.1
6. REMOVE ENGINE UNDER COVER RH
7. REMOVE ENGINE COVER SUB −ASSY NO.1 (See page 14 −90)
8. REMOVE INJECTOR DRIVER (See page 14 −108)
9. REMOVE V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1 (See Pub. No. RM1018E on page 14 −269)
10. REMOVE GENERATOR V BELT (See Pub. No. RM1018E on page 14 −269)
11. SEPARATE POWER STEERING IDLE PULLEY BRACKET (See page 14 −138)
12. DISCONNECT ENGINE WIRE (See page 14 −138)
13. DISCONNECT VACUUM HOSE (See page 14 −108)
14. REMOVE ENGINE MOUNTING INSULATOR SUB −ASSY RH (See page 14 −138)
15. REMOVE CRANKSHAFT PULLEY (See page 14 −138)
SST 09213 −54015 (09213 −70020), 09330 −00021, 09950 −50013 (09951 −05010, 09952 −05010,
09953 −05020, 09954 −05031)
16. REMOVE IDLER PULLEY SUB −ASSY (See page 14 −138)
17. REMOVE TIMING BELT NO.2 COVER (See page 14 −138)
18. REMOVE TIMING BELT NO.1 COVER (See page 14 −138)
19. REMOVE TIMING BELT GUIDE
20. REMOVE TRANSVERSE ENGINE ENGINE MOUNTING BRACKET (See page 14 −138)
21. SET NO. 1 CYLINDER TO TDC/COMPRESSION (See page 14 −138)
22. REMOVE TIMING CHAIN COVER PLATE (See page 14 −138)
23. REMOVE TIMING BELT (See page 14 −138)
24. REMOVE TIMING BELT IDLER SUB −ASSY NO.2
25. REMOVE CRANKSHAFT TIMING PULLEY
(a) If the timing pulley cannot be removed by hand, use SST to remove the pulley.
SST 09950 −50013 (09951 −05010, 09952 −05010,
09953 −05010, 09953 −05020, 09954 −05021)

A57102
Turn
17
−18
−
LUBRICATION OIL PUMP ASSY (1CD −FTV)(From September, 2003)
AVENSIS Supplement (RM1045E)
54. INSTALL TIMING BELT IDLER SUB −ASSY NO.2
(a) Install the idler pulley with bolt. Torque: 47 N
m (475 kgf
cm, 34 ft
lbf)
(b) Check that the idler pulley moves smoothly.
55. SET NO. 1 CYLINDER TO TDC/COMPRESSION (See page 14 −138)
SST 09960 −10010 (09962 −01000, 09963 −01000)
56. INSTALL TIMING BELT (See page 14 −138)
57. CHECK VALVE TIMING (See page 14 −138)
58. INSTALL TIMING CHAIN COVER PLATE (See page 14 −138)
59. INSTALL TRANSVERSE ENGINE ENGINE MOUNTING BRACKET (See page 14 −138)
60. INSTALL TIMING BELT GUIDE (See page 14 −138)
61. INSTALL TIMING BELT NO.1 COVER (See page 14 −138)
62. INSTALL TIMING BELT NO.2 COVER (See page 14 −138)
63. INSTALL IDLER PULLEY SUB −ASSY (See page 14 −138)
64. INSTALL CRANKSHAFT PULLEY (See page 14 −138)
SST 09213 −54015 (09213 −70020), 09330 −00021
65. INSTALL ENGINE MOUNTING INSULATOR SUB −ASSY RH (See page 14 −138)
66. INSTALL POWER STEERING IDLE PULLEY BRACKET (See page 14 −108)
67. ADJUST V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1 (See Pub. No. RM1018E on page 14 −269)
68. INSTALL INJECTOR DRIVER (See page 14 −108)
69. INSTALL ENGINE COVER SUB −ASSY NO.1 (See page 14 −90)
70. INSTALL FRONT WHEEL RH Torque: 103 N
m (1,050 kgf
cm, 76 ft
lbf)
71. ADD ENGINE OIL (See Pub. No. RM1018E on page 17 −30)
72. CHECK FOR ENGINE OIL LEAKS

141NN−01
A61184
A85928
−
ENGINE MECHANICAL CRANKSHAFT SEAL (1CD−FTV)(From September,
2003)14 −177
AVENSIS Supplement (RM1045E)
CRANKSHAFT SEAL (1CD −FTV)(From September, 2003)
REPLACEMENT
1. DRAIN ENGINE OIL
(a) Install a new gasket and the drain plug after draining engine oil.
Torque: 34 N
m (350 kgf
cm, 25 ft
lbf)
2. REMOVE FRONT WHEEL RH
3. REMOVE ENGINE UNDER COVER SUB −ASSY NO.1
4. REMOVE ENGINE UNDER COVER RH
5. REMOVE RADIATOR SUPPORT OPENING COVER
6. REMOVE ENGINE ROOM COVER SIDE
7. REMOVE ENGINE COVER NO.1 (See page 14 −90)
8. REMOVE INJECTOR DRIVER (See page 14 −108)
9. REMOVE V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1
(See Pub. No. RM1018E on page 14 −269)
10. REMOVE GENERATOR V BELT (See Pub. No. RM1018E on page 14 −269)
11. SEPARATE POWER STEERING IDLE PULLEY BRACKET (See page 14 −138)
12. DISCONNECT ENGINE WIRE (See page 14 −138)
13. DISCONNECT VACUUM HOSE (See page 14 −108)
14. REM O VE ENG I NE M O UNTI NG I NSULATO R SUB−ASSY RH
(a) Place a wooden block on a jack underneath the engine.
(b) Remove the 3 bolts and 3 nuts, then detach the engine mounting insulator sub −assembly.
15. REMOVE CRANKSHAFT PULLEY (See page 14 −138)
SST 09213 −54015 (09213 −70020), 09330 −00021, 09950 −50013 (09951 −05010, 09952 −05010,
09953 −05020, 09954 −05031)
16. REMOVE IDLER PULLEY SUB −ASSY (See page 14 −138)
17. REMOVE TIMING BELT NO.2 COVER (See page 14 −138)
18. REMOVE TIMING BELT NO.1 COVER (See page 14 −138)
19. REMOVE TIMING BELT GUIDE
20. REMOVE TRANSVERSE ENGINE ENGINE MOUNTING BRACKET (See page 14 −138)

−
ENGINE MECHANICAL CRANKSHAFT SEAL (1CD−FTV)(From September,
2003)14 −179
AVENSIS Supplement (RM1045E)
31. INSTALL TIMING CHAIN COVER PLATE (See page 14 −138)
32. INSTALL TRANSVERSE ENGINE ENGINE MOUNTING BRACKET (See page 14 −138)
33. INSTALL TIMING BELT GUIDE (See page 14 −138)
34. INSTALL TIMING BELT NO.1 COVER (See page 14 −138)
35. INSTALL TIMING BELT NO.2 COVER (See page 14 −138)
36. INSTALL IDLER PULLEY SUB −ASSY (See page 14 −138)
37. INSTALL CRANKSHAFT PULLEY (See page 14 −138 )
SST 09213 −54015 (09213 −70020), 09330 −00021
38. INSTALL ENGINE MOUNTING INSULATOR SUB −ASSY RH (See page 14 −138)
39. INSTALL POWER STEERING IDLE PULLEY BRACKET (See page 14 −108)
40. ADJUST V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1 (See Pub. No. RM1018E on page 14 −269)
41. INSTALL INJECTOR DRIVER (See page 14 −108)
42. INSTALL ENGINE COVER NO.1 (See page 14 −90)
43. INSTALL FRONT WHEEL RH
Torque: 103 N
m (1,050 kgf
cm, 76 ft
lbf)
44. ADD ENGINE OIL
45. CHECK FOR ENGINE OIL LEAKS

B70029: 4 Clips
A/T Transaxle:
M/T Transaxle:
B80618
w/ Stereo Opening Cover:
w/o Stereo Opening Cover:
: 4 Clips
– INSTRUMENT PANEL/METERINSTRUMENT PANEL SUB–ASSY LOWER (From
February, 2004)71–9
AVENSIS REPAIR MANUAL SUPPLEMENT
(RM1098E)
16. REMOVE CONSOLE PANEL SUB–ASSY UPPER
(a) Using a moulding remover, disengage the 4 clips.
(b) Disconnect the connectors, and remove the console pan-
el sub–assy upper.
17. REMOVE INSTRUMENT CLUSTER FINISH PANEL
SUB–ASSY CENTER W/BRACKET (W/O RADIO)
(a) Remove the 4 bolts.
(b) Using a moulding remover, disengage the 4 clips.
(c) Disconnect the connector and remove the instrument
cluster finish panel sub–assy center w/ blacket.
18. REMOVE RADIO RECEIVER ASSEMBLY W/BRACKET (W/ RADIO) (See Pub. No. RM1018E, page
67–5)
19. REMOVE HORN BUTTON ASSY (See Pub. No. RM1018E, page 60–17)
20. REMOVE STEERING WHEEL ASSY (See Pub. No. RM1018E, page 50–9)
SST 09950–50013 (09951–05010, 09952–05010, 09953–05020, 09954–05021)
21. REMOVE HEADLAMP DIMMER SWITCH ASSY (See Pub. No. RM1018E, page 65–27)
22. REMOVE WINDSHIELD WIPER SWITCH ASSY (See Pub. No. RM1018E, page 66–24)

71–14– INSTRUMENT PANEL/METERINSTRUMENT PANEL SUB–ASSY LOWER (From
February, 2004)
AVENSIS REPAIR MANUAL SUPPLEMENT
(RM1098E)
45. INSTALL INSTRUMENT PANEL REGISTER ASSY NO.2
46. ADJUST SPIRAL CABLE SUB–ASSY (See Pub. No. RM1018E, page 60–26)
47. INSTALL STEERING WHEEL ASSY (See Pub. No. RM1018E, page 50–9)
48. INSTALL HORN BUTTON ASSY (See Pub. No. RM1018E, page 60–17)
49. INSPECT HORN BUTTON ASSY (See Pub. No. RM1018E, page 60–11)
50. INSPECT SRS WARNING LIGHT (See Pub. No. RM1018E, page 05–1184)