parking brake TOYOTA AVENSIS 2005 Service User Guide

0577T±04
F45095
ABS Warning Ligh t
BRAKE Warning
Light
C52361
Tc
CG
R01346
Norma l Code
Code 1 1 and 21
Code 11
4 sec. 0.25 sec.
2.5 sec.
1.5 sec. 0.25 sec.
2 sec.
0.5 sec . 0.5 sec.
Code 21
ON
OFF
ON
OFF
±
DIAGNOSTIC SABS WITH EBD SYSTEM
05±699
AVENSIS RE PAIR MANUAL (RM1018E)
PRE±CHECK
1. DIAGNOSI S SYSTEM
(a ) Release the parking brake leve r.
(b ) Check the warning lights.
Whe n the ignition switch is turned ON, check that the ABS
warnin g light and brake warning light come on for 3 sec.
HIN T:

Whe n the parking brake is applied or the level of the brake
flui d is lo w, the brake warning light comes on.

If the indicator check result is not normal, proceed to trou-
bleshootin g for the ABS warning light circuit ( See page
05±73 7 or 05±741 ) or brake warning light circuit ( See
pag e 05±744 ).
(c ) Without using hand±held tester:
Check the DTC.
(1 ) Usin g S S T, c onne ct te rmi na l T c a n d C G o f the
DLC3.
SS T 09843±18040
(2 ) Tur n the ignition switch ON.
(3 ) Rea d the DTC from the ABS warning light on the
combinatio n mete r.
HIN T:

If no code appears, inspect the diagnostic circuit or ABS
warning light circuit ( See page 05±737 or 05±744 ).

As an example, the blinking patterns for normal code and
code s 1 1 and 21 are shown on the left.
(4 ) Codes are explained in the code table on page
05±704.
If 2 or more DTCs are detected at the same time, the lowest
numbered DTC is displayed 1st. (5) After completing the check, remove the SST fromthe DLC3.
SST 09843±18040
(d) With using hand±held tester: Check the DTC.
(1) Read the DTC by following the prompts on the tes-ter screen.
HINT:
Please refer to the hand±held tester operator's manual for fur-
ther details.
(e) Without using hand±held tester: Clear the DTCs.
(1) Using SST, connect the terminal Tc and CG of theDLC3.
SST 09843±18040
(2) Turn the ignition switch ON.

BR3890
05±700
± DIAGNOSTICSABS WITH EBD SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
(3) Clear the DTCs stored in ECU by depressing the
brake pedal 8 or more times within 5 sec.
(4) Check that the ABS warning light indicates the nor-
mal code blinking pattern.
(5) Remove the SST from the DLC3.
SST 09843±18040
HINT:
Disconnecting the battery cable during repairs will not erase the
DTCs in the ECU.
(f) With using hand±held tester:
Clear the DTCs.
(1) Turn the ignition switch ON.
(2) Operate the hand±held tester to erase the codes.
HINT:
Please refer to the hand±held tester operator's manual for fur-
ther details.
2. DATA LIST
HINT:
According to the DATA LIST displayed on the Hand±held tester, you can read the value and status of the
switch, sensor, actuator and so on without parts removal. Reading the DATA LIST as a first step of trouble-
shooting is one of the methods to shorten the labor time.
(a) Connect the Hand±held tester to the DLC3.
(b) Turn the ignition switch ON.
(c) From the display on the tester, read the ºDATA LISTº.
ItemMeasurement Item /
Range (Display)Normal ConditionDiagnostic Note
ABS MOT RELAYABS motor relay / ON or
OFFON : Motor relay ON±
SOL RELAYSolenoid relay / ON or
OFFON : Solenoid relay ON±
STOP LIGHT SWStop light switch / ON or
OFF
ON : Brake pedal de-
pressed
OFF : Brake pedal re-
leased
±
PKB SWParking brake switch / ON
or OFFON : Parking brake applied
OFF : Parking brake re-
leased
±
ABS OPERT FRABS operation (FR) / BE-
FORE or OPERATE
BEFORE : No ABS opera-
tion (FR)
OPERATE : During ABS
operation (FR)
±
ABS OPERT FLABS operation (FL) / BE-
FORE or OPERATE
BEFORE : No ABS opera-
tion (FL)
OPERATE : During ABS
operation (FL)
±
ABS OPERT RRABS operation (RR) / BE-
FORE or OPERATE
BEFORE : No ABS opera-
tion (RR)
OPERATE : During ABS
operation (RR)
Speed indicated on
speedometer
ABS OPERT RLABS operation (RL) / BE-
FORE or OPERATE
BEFORE : No ABS opera-
tion (RL)
OPERATE : During ABS
operation (RL)
Speed indicated on
speedometer

056T1±03
F45086
Stop Lamp SwitchDLC3
Yaw Rate Sensor
(Include Lateral Acceleration Sensor) TRC OFF
Switch
Parking Brake Switch
Skid Control
BuzzerSkid Control Sensor
Left Front
Speed Sensor
Brake Actuator
(Include Skid Control ECU)
Combination Meter
(ABS Warning Light)
(Brake Warning Light)
(VSC Warning Light)
(TRC OFF Indicator Light)
(SLIP Indicator Light)
Speed Sensor Rotor
Steering Angle Sensor
ECM
± DIAGNOSTICSABS WITH EBD & BA & TRC & VSC SYSTEM
05±769
AVENSIS REPAIR MANUAL (RM1018E)
LOCATION

0577Y±02
F45094
ABS Warning LightBRAKE Warning
Light
VSC Warning Light SLIP Indicator Light
TRC OFF Indicator
Light
C52361
DLC3 Tc
CG
05±756
±
DIAGNOSTICS ABS WITH EBD & BA & TRC & VSC SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
PRE±CHECK
1.DIAGNOSIS SYSTEM
(a)Check the warning lights. (1)Release the parking brake lever.
(2)When the ignition switch is turned ON, check thatthe ABS warning light, Brake warning light, VSC
warning light, TRC OFF indicator light and SLIP in-
dicator light come on for approx. 3 seconds.
HINT:

When the parking brake is applied or brake fluid level is
low, the Brake warning light comes on.

If the ECU stores DTC, the ABS warning light , VSC warn-
ing light and TRC OFF indicator light come on.

If the indicator check result is not normal, proceed to trou-
bleshooting for the light circuit.
Trouble AreaSee page
ABS warning light circuit05±827
Brake warning light circuit05±840
VSC warning light circuit05±831
TRC OFF indicator light circuit05±844
SLIP indicator light circuit05±848
(b) Without using hand±held tester: Check the DTC.
(1) Using SST, connect terminal Tc and CG of theDLC3.
SST 09843±18040
(2) Turn the ignition switch ON.
(3) Read the DTC from the ABS warning light or VSC warning light on the combination meter.
HINT:

If no code appears, inspect the diagnostic circuit, ABS
warning light circuit or VSC warning light circuit.
Trouble AreaSee page
Tc terminal circuit05±852
ABS warning light circuit05±827
VSC warning light circuit05±831

05±758
± DIAGNOSTICSABS WITH EBD & BA & TRC & VSC SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
2. DATA LIST
HINT:
According to the DATA LIST displayed on the Hand±held tester, you can read the value and status of the
switch, sensor, actuator and so on without parts removal. Reading the DATA LIST as a first step of trouble-
shooting is one of the methods to shorten the labor time.
(a) Connect the Hand±held tester to the DLC3.
(b) Turn the ignition switch ON.
(c) From the display on the tester, read the ºDATA LISTº.
ItemMeasurement Item /
Range (Display)Normal ConditionDiagnostic Note
ABS MOT RELAYABS motor relay / ON or
OFFON : Motor relay ON±
SOL RELAYSolenoid relay / ON or
OFFON : Solenoid relay ON±
VSC / TRC OFF SWVSC / TRC OFF switch /
ON or OFFON : Switch ON
OFF : Switch OFF±
STOP LIGHT SWStop light switch / ON or
OFF
ON : Brake pedal de-
pressed
OFF : Brake pedal re-
leased
±
PKB SWParking brake switch / ON
or OFFON : Parking brake applied
OFF : Parking brake re-
leased
±
WHEEL SPD FR
Wheel speed sensor (FR)
reading / min.: 0 km/h (0
MPH, max.: 326 km/h (202
MPH)
Actual wheel speedSpeed indicated on
speedometer
WHEEL SPD FL
Wheel speed sensor (FL)
reading / min.: 0 km/h (0
MPH, max.: 326 km/h (202
MPH)
Actual wheel speedSpeed indicated on
speedometer
WHEEL SPD RR
Wheel speed sensor (RR)
reading / min.: 0 km/h (0
MPH, max.: 326 km/h (202
MPH)
Actual wheel speedSpeed indicated on
speedometer
WHEEL SPD RL
Wheel speed sensor (RL)
reading / min.: 0 km/h (0
MPH, max.: 326 km/h (202
MPH)
Actual wheel speedSpeed indicated on
speedometer
DECELERAT SENS1
Lateral acceleration sensor
1 reading / min.: ±1.869 G,
max.: 1.869 GApproximately 0
0.1G at
still conditionReading changes when ve-
hicle is bounced
IG VOLTAGEECU power supply voltage
/ NORMAL or TOO LOWNORMAL : 9.8 V or over
TOO LOW : Below 9.8 V±
SFRRABS solenoid SFRR / ON
or OFFON : Operate±
SFRHABS solenoid SFRH / ON
or OFFON : Operate±
SFLRABS solenoid SFLR / ON
or OFFON : Operate±
SFLHABS solenoid SFLH / ON
or OFFON : Operate±
SRRR (SRR)ABS solenoid SRRR
(SRR) / ON or OFFON : Operate±
SRRH (SRH)ABS solenoid SRRH
(SRH) / ON or OFFON : Operate±

05±744
± DIAGNOSTICSABS WITH EBD SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
BRAKE WARNING LIGHT CIRCUIT
CIRCUIT DESCRIPTION
The Brake warning light comes on when the brake fluid is insufficient, the parking brake is applied or the EBD
is defective.
0577X±04

05±746
±
DIAGNOSTICS ABS WITH EBD SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
INSPECTION PROCEDURE
1RECONFIRM DTC
(a)Check the DTC (See page 05±699). OK:
Normal code
NGREPAIR CIRCUIT INDICATED BY OUTPUTCODE
OK
2INSPECT PARKING BRAKE SWITCH CIRCUIT
(a)Check for an open or short circuit in the parking brake switch circuit (See page 01±32). NGREPAIR OR REPLACE PARKING BRAKESWITCH CIRCUIT
OK
3INSPECT BRAKE FLUID LEVEL WARNING SWITCH CIRCUIT
(a)Check the brake fluid level in reservoir.
(b)Check for an open or shot circuit in brake fluid level warning switch ci\
rcuit (See page 01±32). NG REPAIR OR REPLACE BRAKE FLUID LEVELWARNING SWITCH CIRCUIT
OK
4 INSPECT VACUUM WARNING SWITCH CIRCUIT
(a) Check for an open or short circuit in harness and connector between the vacuum warning switch and skid control ECU (See page 01±32).
NG REPAIR OR REPLACE HARNESS ORCONNECTOR
OK
5 INSPECT COMBINATION METER ASSEMBLY(BRAKE WARNING LIGHT CIRCUIT)
(a)Check for an open or short circuit in the combination meter (See page 01±32). NG REPAIR OR REPLACE COMBINATION METERASSEMBLY
OK

0542S±04
C94401
05±770
± DIAGNOSTICSABS WITH EBD & BA & TRC & VSC SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
TERMINALS OF ECU
Symbols (Terminals No.)Wiring ColorConditionSTD Voltage (V)
WT (2) GND (6 10)LG B W BIG Switch ON, TRAC OFF Light ONBelow 2.0WT (2) ± GND (6, 10)LG±B ± W±BIG Switch ON, TRAC OFF Light OFF10 to 14
IND (4) GND (6 10)LG W BIG Switch ON, SLIP indicator light ONBelow 2.0IND (4) ± GND (6, 10)LG ± W±BIG Switch ON, SLIP indicator light OFF10 to 14
+BS (5) ± GND (6, 10)R ± W±BAlways10 to 14
ENG+ (8) ± ENG± (7)Y ± BIG switch ONPulse generation
+BM (9) ± GND (6, 10)L ± W±BAlways10 to 14
PMC (11) ± E2 (12)GR ± Y±RIG switch ON, stop light switch OFF0.3 to 0.9
SS1 (13) ± SS2 (29)W ± BEngine idling, slowly tun steering wheelPulse generation
IG1 (14) ± GND (6, 10)R±W ± W±BIG switch ON10 to 14
BZ (15) GND (6 10)BY WBIG switch ON, VSC buzzer is soundedBelow 1.0 10 to 14BZ (15) ± GND (6, 10)B±Y ± W±BIG switch ON, VSC buzzer is not sounded10 to 14
Tc (17) ± GND (6, 10)W±L ± W±BIG Switch ON10 to 14
TRC+ (18) ± TRC± (19)G ± LIG switch ONPulse generation
EBDW (20) GND (6 10)PWBIG Switch ON, Brake warning light ON5 to 9EBDW (20) ± GND (6, 10)P ± W±BIG Switch ON, Brake warning light OFFBelow 2.0
FR+ (21) ± FR± (22)W ± BIG switch ON, slowly turn right front wheelAC generation
RL+ (23) ± RL± (40)R ± GIG switch ON, slowly turn left rear wheelAC generation
D/G (26) ± GND (6, 10)W±G ± W±BIG switch ON8 to 12
VCM (27) ± GND (6, 10)Y±G ± W±BIG switch ON4.5 to 5.5
Ts (28) ± GND (6, 10)W ± W±BIG switch ON10 to 14
YIGA (30) ± YGND (16)W±L ± W±GIG Switch ON10 to 14
PKB (31) GND (6 10)BW WBIG switch ON, parking brake switch ONBelow 1.5PKB (31) ± GND (6, 10)B±W ± W±BIG switch ON, parking brake switch OFF10 to 14
NEO (32) ± GND (6, 10)Y±B ± W±BEngine idlingPulse generation
VSCW (34) GND (6 10)WR WBIG Switch ON, VSC warning light ON5 to 9VSCW (34) ± GND (6, 10)W±R ± W±BIG Switch ON, VSC warning light OFFBelow 2.0
SP1 (35) ± GND (6, 10)L±W ± W±BVehicle drives at about 20 km/h (12 mph)Pulse generation
WA (36) GND (6 10)RY WBIG Switch ON, ABS warning light ONBelow 2.0WA (36) ± GND (6, 10)R±Y ± W±BIG Switch ON, ABS warning light OFF10 to 14
STP (37) GND (6 10)GW WBStop light switch OFFBelow 1.5STP (37) ± GND (6, 10)G±W ± W±BStop light switch ON8 to 14
RR+ (38) ± RR± (39)P ± VIG switch ON, slowly turn right rear wheelAC generation
FL+ (41) ± FL± (24)L±Y ± R±LIG switch ON, slowly turn left front wheelAC generation

05±870±
DIAGNOSTICS ELECTRONIC CONTROLLED AUTOMATIC
TRANSAXLE [ECT](U241E(1AZ±FE))
AVENSIS REPAIR MANUAL (RM1018E)
(2)Check for shift shock and slip. Check for shock and slip at the 1
2, 2
3 and 3
O/D up±shift.
(3)Check for abnormal noise and vibration.
Run in D range lock±up or O/D gear and check for abnormal noise and v\
ibration.
HINT:
The check for the cause of abnormal noise and vibration must be done very t\
horoughly as it could also be
sure to loss of balance in the differential, torque converter, etc. (4)Check kick±down operation.While running in the D range, 2nd, 3rd and O/D gears, check to see that the p\
ossible kick±down
vehicle speed limits for 2
1, 3
2 and O/D
3 kick±downs conform to those indicated in the
automatic shift schedule (See page 03±45).
(5) Check for abnormal shock and slip at kick±down.
(6) Check the lock±up mechanism.

Drive in D range O/D gear, at a steady speed (lock±up ON) of about 60 km/h (37 mph).

Lightly depress the accelerator pedal and check that the engine speed does not change
abruptly.
If there is a big jump in engine speed, there is no lock±up.
(b) S range test Shift to the S range, depress the accelerator pedal and check the follow\
ing points:
Shift operations.

Shifting the shift lever to º+º or º±º changes the shift \
range on the combination meter.
HINT:
Manual shift prohibition control is performed when:

Down±shifting causes engine overrun.

Down±shifting is required continuously, down±shifting to 1st gear may not be performed.
(c) R range test Shift into the R range and fully depress the accelerator pedal and check\
for slipping.
CAUTION:
Before conducting this test, ensure that the test area is free from peop\
le and obstruction.
(d) P range test Stop the vehicle on a grade (more than 5
) and after shifting into the P range, release the parking
brake. Then, check to see that the parking lock pawl holds the vehicle in plac\
e.

D25148
TA CDLC3 12345 768
9 1 0111 21 3 1 514 16
± DIAGNOSTICSELECTRONIC CONTROLLED AUTOMATIC
TRANSAXLE [ECT] (U241E(1AZ±FE))05±871
AVENSIS REPAIR MANUAL (RM1018E)
8. MECHANICAL SYSTEM TESTS
(a) Measure the stall speed.
The object of this test is to check the overall performance of the transaxle and engine by measuring
the stall speeds in the D and R ranges.
NOTICE:

Do the test at normal operating ATF temperature 50 to 80
C (122 to 176
F).

Do not continuously run this test for longer than 5 seconds.

To ensure safety, do this test in a wide, clear level area which provides good traction.

The stall test should always be carried out in pairs. One technician should observe the condi-
tions of wheels or wheel stoppers outside the vehicle while the other is doing the test.
(1) Chock the 4 wheels.
(2) Connect the hand±held tester to DLC3 or tachome-
ter to terminal TAC of DLC3 with SST.
SST 09843±18030
(3) Fully apply the parking brake.
(4) Keep your left foot pressing firmly on the brake ped-
al.
(5) Start the engine.
(6) Shift into the D range. Press all the way down on the
accelerator pedal with your right foot.
(7) Quickly read the stall speed at this time.
Stall speed: 2,550
150 rpm
(8) Do the same test in the R range.
Stall speed: 2,550
150 rpm
Evaluation:
ProblemPossible cause
(a) Stall speed low in D and R ranges

Engine output may be insufficient

Stator one±way clutch not operating properly
HINT: If more than 600 rpm below the specified value, the torque
converter could be faulty.
(b) Stall speed high in D range

Line pressure too low

Forward clutch slipping

No. 2 one±way clutch not operating properly

U/D clutch slipping
(c) Stall speed high in R range

Line pressure too low

Direct clutch slipping

1st & reverse brake slipping

U/D clutch slipping
(d) Stall speed high in D and R ranges

Line pressure too low

Improper fluid level

U/D one±way clutch not operating properly