stop start TOYOTA AVENSIS 2005 Service User Guide
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Page 502 of 5135
A59779
C2
Camshaft Timing Oil
Control Valve1
2 ECM
W±G OC1+
15
Y±B OC1±
E11
16
E11
±
DIAGNOSTICS SFI SYSTEM(1AZ±FSE)
05±323
AVENSIS REPAIR MANUAL (RM1018E)
WIRING DIAGRAM
INSPECTION PROCEDURE
HINT:
Read freeze frame data using the hand±held tester. Freeze frame data records the engine conditions when
a malfunction is detected. When troubleshooting, it is useful for determi\
ning whether the vehicle was running
or stopped, the engine was warmed up or not, the air±fuel ratio was lea\
n or rich, etc. at the time of the mal-
function.
1PERFORM ACTIVE TEST BY HAND±HELD TESTER(OPERATE OCV)
(a)Connect the hand±held tester to the DLC3.
(b)Start the engine and warm it up.
(c)Turn the ignition switch ON and push the hand±held tester main switch \
ON.
(d)Select the item ºDIAGNOSIS / OBD/MOBD / ACTIVE TEST / VVT CTRL B1º\
.
(e)Check the engine speed when operating the OCV by the hand±held tester.
Standard:
Tester operationSpecified condition
OCV is OFFNormal engine speed
OCV is ONRough idle or engine stall
OKCHECK FOR INTERMITTENT PROBLEMS
NG
2INSPECT CAMSHAFT TIMING OIL CONTROL VALVE ASSY(OCV) (See page 10±39)
NG REPLACE CAMSHAFT TIMING OIL CONTROL VALVE ASSY
OK
Page 521 of 5135
±
DIAGNOSTICS SFI SYSTEM(1AZ±FSE)
05±411
AVENSIS REPAIR MANUAL (RM1018E)
WIRING DIAGRAM
Refer to DTC P1235 on page 05±477.
INSPECTION PROCEDURE
HINT:
If different DTCs related to different systems that have terminal E2 as the ground terminal are output
simultaneously, terminal E2 may be open.
Read freeze frame data using the hand±held tester. Freeze frame data records the engine conditions
when a malfunction is detected. When troubleshooting, it is useful for deter\
mining whether the vehicle
was running or stopped, the engine was warmed up or not, the air±fuel ra\
tio was lean or rich, etc. at
the time of the malfunction.
1CHECK OTHER DTC OUTPUT(IN ADDITION TO DTC P0191)
(a)Read the DTC using the hand±held tester.
Result:
Display (DTC output)Proceed to
Only ºP0191º is outputA
ºP0191º and other DTCs are outputB
HINT:
If any other codes besides ºP0191º are output, perform the troublesh\
ooting for those DTCs first.
BGO TO RELEVANT DTC CHART(See page 05±309)
A
2READ VALUE OF HAND±HELD TESTER(FUEL PRESSURE)
(a)Connect the hand±held tester to the DLC3.
(b)Start the engine.
(c)Push the hand±held tester main switch ON.
(d)Select the item ºDIAGNOSIS / OBD/MOBD / DATA LIST / ALL / FUEL PRESSº and read its value dis- played on the hand±held tester.
Pressure: 8 to 13 MPa (81.6 to 132.6 kgf/cm
2, 1,160 to 1,885 psi)
NGGo to step 10
OK
3CHECK FUEL PRESSURE(LOW PRESSURE) (See page 11±33)
NG Go to step 12
OK
4 CHECK FOR FUEL LEAKS(HIGH PRESSURE)
(a) Check if there is leakage in the fuel pipe located between the high±pressure fuel pump and the injec- tors.
Page 526 of 5135
A59674
F16
VCC (+)
GND (±)
Fuel Pressure Sensor Connector Wire Harness Side
VOUT
± DIAGNOSTICSSFI SYSTEM (1AZ±FSE)
05±407
AVENSIS REPAIR MANUAL (RM1018E)
INSPECTION PROCEDURE
HINT:
If different DTCs related to different systems that have terminal E2 as the ground terminal are output
simultaneously, terminal E2 may be open.
Read freeze frame data using the hand±held tester. Freeze frame data records the engine conditions
when a malfunction is detected. When troubleshooting, it is useful for determining whether the vehicle
was running or stopped, the engine was warmed up or not, the air±fuel ratio was lean or rich, etc. at
the time of the malfunction.
1 READ VALUE OF HAND±HELD TESTER(FUEL PRESSURE)
(a) Connect the hand±held tester to the DLC3.
(b) Start the engine.
(c) Push the hand±held tester main switch ON.
(d) Select the item ºDIAGNOSIS / OBD/MOBD / DATA LIST / ALL / FUEL PRESSº and read its value dis-
played on the hand±held tester.
Pressure: 8 to 13 MPa (81.6 to 132.6 kgf/cm
2, 1,160 to 1,885 psi)
Result:
Fuel Pressure (MPa)Proceed to
19.6 or moreA
0.0B
OK (8 to 13 MPa (81.6 to 132.6 kgf/cm2, 1,160 to 1,885 psi)) (*1)C
*1: The value must be changed when the engine is run or stopped.
B Go to step 3
C CHECK FOR INTERMITTENT PROBLEMS
A
2 INSPECT FUEL PRESSURE SENSOR(VCC VOLTAGE)
(a) Turn the ignition switch ON.
(b) Measure the voltage between the specified terminals of
the F16 fuel pressure sensor connector.
Standard:
Symbols (Terminal No.)Specified condition
VCC (F16±1) ± GND (F16±3)4.5 to 5.5 V
NG Go to step 4
OK
Page 554 of 5135
05±472
±
DIAGNOSTICS SFI SYSTEM(1AZ±FSE)
AVENSIS REPAIR MANUAL (RM1018E)
INSPECTION PROCEDURE
HINT:
Read freeze frame data using the hand±held tester. Freeze frame data records the engine conditions when
a malfunction is detected. When troubleshooting, it is useful for determi\
ning whether the vehicle was running
or stopped, the engine was warmed up or not, the air±fuel ratio was lea\
n or rich, etc. at the time of the mal-
function.
1READ VALUE OF HAND±HELD TESTER(STARTER SIGNAL)
(a)Connect the hand±held tester to the DLC3.
(b)Turn the ignition switch ON and push the hand±held tester main switch \
ON.
(c)Select the item ºDIAGNOSIS / OBD/MOBD / DATA LIST / ALL / STARTER SIGº and read its value dis- played on the hand±held tester.
Result:
Ignition Switch PositionONSTART
STA SignalOFFON
OKCHECK AND REPLACE ECM (See page 01±32)
NG
2INSPECT PARK/NEUTRAL POSITION SWITCH ASSY
(a)Inspect the park/neutral position switch (A/T) (See page 05±938). NGREPLACE PARK/NEUTRAL POSITION SWITCHASSY (See page 40±8) (GO TO NEXT STEP 3 AF-
TER THE REPLACEMENT)
OK
3READ VALUE OF HAND±HELD TESTER(STARTER SIGNAL)
(a)Connect the hand±held tester to the DLC3.
(b)Turn the ignition switch ON and push the hand±held tester main switch \
ON.
(c)Select the item ºDIAGNOSIS / OBD/MOBD / DATA LIST / ALL / STARTER SIGº and read its value dis- played on the hand±held tester.
Result:
Ignition Switch PositionONSTART
STA SignalOFFON
OKSYSTEM OK
NG
4INSPECT IGNITION OR STARTER SWITCH ASSY (See page 80±2)
NG REPLACE IGNITION OR STARTER SWITCH ASSY (GO TO NEXT STEP 5 AFTER THE RE-
PLACEMENT)
OK
Page 561 of 5135
±
DIAGNOSTICS SFI SYSTEM(1AZ±FSE)
05±463
AVENSIS REPAIR MANUAL (RM1018E)
INSPECTION PROCEDURE
HINT:
Read freeze frame data using
\b\b
\b
\f
reeze frame data records the engine conditions when
a malfunction is detected. When troubleshooting, it is useful for determi\
ning whether the vehicle was running
or stopped, the engine was warmed up or not, the air±fuel ratio was lea\
n or rich, etc. at the time of the mal-
function.
1CHECK OTHER DTC OUTPUT(IN ADDITION TO P0556)
(a)Read the DTC using the hand±held tester. Result :
DisplayProceed to
Only ºP0556º is output.A
ºP0556º and other DTCs are output.B
HINT:
If any other codes besides ºP0556º are output, perform the troublesh\
ooting for those DTCs first.
BGO TO RELEVANT DTC CHART(See page 05±309)
A
2 READ VALUE OF HAND±HELD TESTER(INTAKE MANIFOLD ABSOLUTE PRESSURE)
(a) Connect the hand±held tester to the DLC3.
(b) Warm up the engine.
(c) Push the hand±held tester main switch ON.
(d) Select the item ºDIAGNOSIS / OBD/MOBD / DATA LIST / ALL / MAPº and read its value displayed on
the hand±held tester with the shift lever is the ºNº position.
Standard :
ConditionIntake Manifold Absolute Pressure
Ignition switch ON (do not start engine)70 to 110 kPa (525 to 825 mmHg, 20.7 to 32.5 in.Hg)
Running without load (2,500 rpm)20 to 35 kPa (150 to 263 mmHg, 5.9 to 10.4 in.Hg)
NG Go to step 7
OK
3 READ VALUE OF HAND±HELD TESTER(STOP LIGHT SWITCH)
(a) Connect the hand±held tester to the DLC3.
(b) Turn the ignition switch ON and push the hand±held tester main switch \
ON.
(c) Select the item ºDIAGNOSIS / OBD/MOBD / DATA LIST / ALL / STOP LIGHT SWº and read its value displayed on the hand±held tester.
Result :
Brake PedalSTP Signal
DepressedON
ReleasedOFF
Page 566 of 5135
A76903
E2 (±)VC (+)
ECM Connector
E13
A76903
PB (+)E2 (±)
ECM Connector
E13
05±460
±
DIAGNOSTICS SFI SYSTEM(1AZ±FSE)
AVENSIS REPAIR MANUAL (RM1018E)
INSPECTION PROCEDURE
HINT:
If different DTCs related to different systems that have terminal E2 as the ground terminal are output
simultaneously, terminal E2 may be open.
Read freeze frame data using the hand±held tester. Freeze frame data records the engine conditions
when a malfunction is detected. When troubleshooting, it is useful for deter\
mining whether the vehicle
was running or stopped, the engine was warmed up or not, the air±fuel ra\
tio was lean or rich, etc. at
the time of the malfunction.
1CHECK VACUUM HOSE(BRAKE BOOSTER PRESSURE SENSOR ± BRAKE BOOSTER, INTAKE MANIFOLD ± BRAKE BOOSTER)
(a)Check that the vacuum hoses are connected correctly.
(b)Check that the vacuum hoses are not loose or disconnected.
(c)Check the vacuum hoses and tubes for clogs, cracks, holes, damage, or bl\
ockage.
NGREPAIR OR REPLACE VACUUM HOSE
OK
2INSPECT ECM(VC VOLTAGE)
(a)Turn the ignition switch ON.
(b)Measure the voltage between the specified terminals of the E13 ECM connector.
Standard:
Symbols (Terminal No.)Specified condition
VC (E13±18) ± E2 (E13±28)4.5 to 5.5 V
NGCHECK AND REPLACE ECM (See page 01±32)
OK
3 INSPECT ECM(PB VOLTAGE)
(a) Measure the voltage between the specified terminals of the E13 ECM connector.
Standard:
Symbols (Terminal No.)ConditionSpecified condition
PB (E13±26) ±
E2 (E13 28)
Ignition switch ON
(do not start engine)
0.5 to 4.5 VE2 (E13±28)Idling
0.5 to 4.5 V
NG Go to step 4
OK
CHECK FOR INTERMITTENT PROBLEMS
Page 575 of 5135
A81705
VSV is ONAirVSV is OFF
A76903
EVP1 (+)
ECM Connector
E13
E01 (±)
05±450
±
DIAGNOSTICS SFI SYSTEM(1AZ±FSE)
AVENSIS REPAIR MANUAL (RM1018E)
INSPECTION PROCEDURE
HINT:
Read freeze frame data using the hand±held tester. Freeze frame data records the engine conditions when
a malfunction is detected. When troubleshooting, it is useful for determi\
ning whether the vehicle was running
or stopped, the engine was warmed up or not, the air±fuel ratio was lea\
n or rich, etc. at the time of the mal-
function.
1PERFORM ACTIVE TEST BY HAND±HELD TESTER(VSV FOR EVAP)
(a)Disconnect the vacuum hose from the VSV for EVAP.
(b)Start the engine.
(c)Select the item ºDIAGNOSIS / OBD/MOBD / ACTIVE TEST / EVAP VSVº (press the right or left button).
(d)When the VSV for EVAP is operated by the hand±held tester, check whether the disconnected hose applies suc-
tion to your finger.
Standard:
Tester operationSpecified condition
VSV is ONDisconnected hose applies suction to your finger
VSV is OFFDisconnected hose applies no suction to your finger
OKCHECK FOR INTERMITTENT PROBLEMS
NG
2INSPECT VACUUM SWITCHING VALVE ASSY NO.1(VSV FOR EVAP) (See page 12±13)
NG REPLACE VACUUM SWITCHING VALVE ASSY
NO.1 (VSV FOR EVAP)
OK
3 INSPECT ECM(EVP1 VOLTAGE)
(a) Turn the ignition switch ON.
(b) Measure the voltage between the specified terminals of the E13 ECM connector.
Standard:
Symbols (Terminal No.)Specified condition
EVP1 (E13±34) ± E01 (E13±7)9 to 14 V
OK CHECK AND REPLACE ECM (See page 01±32)
NG
Page 579 of 5135
A54279
Engine Speed
2,500 to 3,000 rpm
Idling
IG SW OFF(a)
Time Warming up 3 min. or so Check (b)(c)
(d)
A54280
OX Signal Waveform (Oscilloscope)
1.0 V
0 V
0.2 sec./Division
± DIAGNOSTICSSFI SYSTEM (1AZ±FSE)
05±447
AVENSIS REPAIR MANUAL (RM1018E)
CONFIRMATION ENGINE RACING PATTERN
(a) Connect the hand±held tester to the DLC3, or connect the probe of the oscilloscope between terminals
OX1A, OX2A, OX1B or OX2B and E2 of the ECM connectors.
(b) Start the engine and warm it up with all the accessories switched OFF until the engine coolant tempera-
ture is stable.
(c) Run the engine at 2,500 to 3,000 rpm for about 3 minutes.
(d) After confirming that the waveforms of the heated oxygen sensor (bank 1, 2 sensor 1 (OX1A, OX2A))
which oscillates around 0.5 V during feedback to the ECM, check the waveform of the heated oxygen
sensor (bank 1, 2 sensor 2 (OX1B, OX2B)).
HINT:
If there is a malfunction in the system, the waveform of the
heated oxygen sensor (bank 1, 2 sensor 2 (OX1B, OX2B)) is
almost the same as that of the heated oxygen sensor (bank 1,
2 sensor 1 (OX1A, OX2A)) on the left.
There are some cases where, even though a malfunction ex-
ists, the CHK ENG may either light up or not light up.
INSPECTION PROCEDURE
HINT:
Read freeze frame data using
reeze frame data records the engine conditions when
a malfunction is detected. When troubleshooting, it is useful for determining whether the vehicle was running
or stopped, the engine was warmed up or not, the air±fuel ratio was lean or rich, etc. at the time of the mal-
function.
Page 584 of 5135
A76903
E1
IGF1 IGT1
IGT2
IGT3
IGT4
ECM Connector
E13
E11
GND
GND
CH1
CH2
A35500
Normal Signal Waveforms
05±442
±
DIAGNOSTICS SFI SYSTEM(1AZ±FSE)
AVENSIS REPAIR MANUAL (RM1018E)
INSPECTION PROCEDURE
HINT:
Read freeze frame data using the hand±held tester. Freeze frame data records the engine conditions when
a malfunction is detected. When troubleshooting, it is useful for determi\
ning whether the vehicle was running
or stopped, the engine was warmed up or not, the air±fuel ratio was lea\
n or rich, etc. at the time of the mal-
function.
1PERFORM SIMULATION TEST(CHECK DTC)
(a)Read the DTC and check which of the cylinders causes the DTC (See page 05±294).
(b)Clear the DTC (See page 05±294).
(c)Swap the ignition coil with igniter of the cylinder that is referred by \
the DTC for the others.
NOTICE:
Do not swap the ignition coil with igniter connector for the others.
(d)Start the engine.
(e)Read the DTC (See page 05±294). Result:
Display (DTC output)Proceed to
The same DTC is output againA
The other DTC is outputB
BREPLACE IGNITION COIL ASSY
A
2INSPECT ECM(IGT1, IGT2, IGT3 OR IGT4 VOLTAGE)
(a)During cranking or idling, check the waveform between terminals IGT1 to IGT4 and E1, and IGF1 and E1 of the
ECM connector.
ItemDetails
TerminalCH1: IGT1, IGT2, IGT3, IGT4 ± E1
CH2: IGF1 ± E1
Equipment Settings2 V/Division, 20 ms/Division
ConditionWhile the engine is cranking or idling
HINT:
Correct waveform appears as shown, with rectangle waves.
OKCHECK AND REPLACE ECM (See page 01±32)
NG
Page 635 of 5135
05±534
± DIAGNOSTICSECD SYSTEM (1CD±FTV)
AVENSIS REPAIR MANUAL (RM1018E)Hand±held Tester DisplayDiagnostic Note Normal Condition * Measurement Item/Range
(Display)
AMBI TEMP SENS
Ambient temperature sensor sta-
tus/
Min.: ±40 C, Max.: 215 C
Actual atmosphere
If the value is º±40 Cº or º140
Cº, sensor circuit is open or
shorted.
INJ VOL FB #1
Revised injection volume of the
cylinder 1/
Min.: ±10 mm
3, Max.: 40 mm3Idling: ±3.0 to 3.0 mm3
INJ VOL FB #2
Revised injection volume of the
cylinder 2/
Min.: ±10 mm
3, Max.: 40 mm3Idling: ±3.0 to 3.0 mm3
INJ VOL FB #3
Revised injection volume of the
cylinder 3/
Min.: ±10 mm
3, Max.: 40 mm3Idling: ±3.0 to 3.0 mm3
INJ VOL FB #4
Revised injection volume of the
cylinder 4/
Min.: ±10 mm
3, Max.: 40 mm3Idling: ±3.0 to 3.0 mm3
PUMP VCM ANGLEPump vacuum angle status/
Min.: 0 CA, Max.: 255 CAIdling: 70 to 90CA
M±INJ/PILOT ONM±INJ/PILOT ON/
Min.: 0 us, Max.: 65,535 usIdling: 600 to 1,200 us
M±INJ/PILOT OFFM±INJ/PILOT OFF/
Min.: 0 us, Max.: 65,535 usIdling: 0 us
PILOT±INJPilot±Injection/
Min.: 0 us, Max.: 65,535 usIdling: 400 to 700 us
INJ FB VALUE
Injection volume feedback learning
value/
Min.: ±10 mm
3, Max.: 9,092 mm3Idling: ±4.0 to 4.0 mm3
STOP LIGHT SWStop light switch/
ON or OFFBrake pedal depressed: ON
Brake pedal released: OFF
STARTER SIGStarter signal/ ON or OFFCranking: ON
A/C CUT SIGA/C cut signal/ ON or OFFA/C ON: OFF
EGR SYSTEMEGR system status/ ON or OFFIdling: ON
ACCEL OPEN SWAccel open switch/ ON or OFFAccelerator pedal fully opened:
ON
CHECK MODECheck mode/ ON or OFFCheck mode ON: ON
EGR STEP POSEGR step position status/
Min: 0 step, Max: 125 stepIdling: 0 to 125 step
*: If no conditions are specifically stated for ºldlingº, it means the A/C switch is OFF and all accessory switches
are OFF.
7. ACTIVE TEST
HINT:
Performing the ACTIVE TEST using the hand±held tester allows the relay, VSV, actuator and so on to oper-
ate without parts removal. Performing the ACTIVE TEST as a first step of troubleshooting is one of the meth-
ods to shorten diagnostic time.
It is possible to display the DATA LIST during the ACTIVE TEST.
(a) Warm up the engine.
(b) Turn the ignition switch OFF.
(c) Connect the hand±held tester to the DLC3.
(d) Turn the ignition switch ON.
(e) Push the ºONº button of the hand±held tester.
(f) Select the item ºDIAGNOSIS / OBD/MOBD / ACTIVE TESTº