transmission TOYOTA CAMRY 1999 Service Owners Manual

MX04G±02
Z18142FIPG
± MANUAL TRANSAXLE (S51)MANUAL TRANSAXLE ASSEMBLY
MX±11
1861 Author: Date:
DISASSEMBLY
1. REMOVE RELEASE FORK AND BEARING
2. REMOVE BACK±UP LIGHT SWITCH
Torque: 44 N´m (450 kgf´cm, 33 ft´lbf)
3. REMOVE BOLT AND VEHICLE SPEED SENSOR
Torque: 5.4 N´m (55 kgf´cm, 48 in.´lbf)
4. REMOVE RELEASE BEARING RETAINER
Remove the 3 bolts and retainer.
Torque: 7.4 N´m (75 kgf´cm, 65 in.´lbf)
5. REMOVE SELECTING BELLCRANK
Remove the 2 bolts and selecting bellcrank.
Torque: 37 N´m (380 kgf´cm, 27 ft´lbf)
6. REMOVE TRANSMISSION CASE COVER
(a) Remove the 8 bolts.
Sealant:
Part No.08833 ± 00080, THREE BOND 1344, LOCTITE
242 or equivalent
Torque: 29 N´m (300 kgf´cm, 22 ft´lbf)
(b) Using a plastic hammer, tap the transmission case cover
and remove it.
FIPG:
Part No. 08826 ± 00090, THREE BOND 1281 or equiva-
lent
7. REMOVE LOCK BALL ASSEMBLY
Sealant:
Part No.08833 ± 00080, THREE BOND 1344, LOCTITE
242 or equivalent
Torque: 29 N´m (300 kgf´cm, 22 ft´lbf)
8. REMOVE SHIFT AND SELECT LEVER ASSEMBLY
HINT:
At the time of installation, please refer to the following item.
Apply FIPG to the underside of the flanged portion of the control
shaft cover.
FIPG:
Part No. 08826 ± 00090, THREE BOND 1281 or equiva-
lent
Torque: 37 N´m (375 kgf´cm, 27 ft´lbf)

Q02682
SST
Q05785
x 5
Q05826
x 17
x 6
Q09474FIPG MX±14
± MANUAL TRANSAXLE (S51)MANUAL TRANSAXLE ASSEMBLY
1864 Author: Date:
HINT:
At the time of installation, please refer to the following item.
Using SST and a press, install the No.3 clutch hub assembly.
SST 09612±22011
(c) Remove the 5th gear.
15. REMOVE NEEDLE ROLLER BEARING
16. REMOVE REAR BEARING RETAINER
Remove the 5 bolts and retainer.
Sealant:
Part No.08833 ± 00070, THREE BOND 1324 or equiva-
lent
Torque: 42 N´m (430 kgf´cm, 31 ft´lbf)
17. REMOVE BEARING SNAP RING
Using a snap ring expander, remove the 2 snap rings.
HINT:
If it is difficult to remove and install the snap rings, pull up the
shafts.
18. REMOVE REVERSE IDLER GEAR SHAFT LOCK BOLT
AND GASKET
Torque: 29 N´m (300 kgf´cm, 22 ft´lbf)
19. REMOVE DIFFERENTIAL SIDE BEARING RETAINER
AND SHIM
Remove the 6 bolts, retainer and shim.
Sealant:
Part No.08833 ± 00080, THREE BOND 1344, LOCTITE
242 or equivalent
Torque: 18 N´m (185 kgf´cm, 13 ft´lbf)
20. REMOVE TRANSMISSION CASE
(a) Remove the 17 bolts.
Torque: 29 N´m (300 kgf´cm, 22 ft´lbf)
(b) Using a plastic hammer, tap the transmission case and re-
move it.
FIPG:
Part No. 08833 ± 00090, THREE BOND 1281 or equiva-
lent

MX04Q±01
Q02949
Front
SM0199
SST
Z00428
Z00429
± MANUAL TRANSAXLE (S51)OUTPUT SHAFT
MX±33
1883 Author: Date:
REASSEMBLY
HINT:
Coat all of the sliding and rotating surfaces with gear oil before
reassembly.
1. INSTALL NO.1 CLUTCH HUB INTO HUB SLEEVE
(a) Install the 3 springs and shifting keys to the clutch hub.
(b) Install the hub sleeve to the clutch hub.
HINT:
Position the identification groove of the hub sleeve to the front
of the transmission.
2. INSTALL THRUST WASHER, 1ST GEAR, NEEDLE
ROLLER BEARING, SYNCHRONIZER RING AND NO.1
HUB SLEEVE TO OUTPUT SHAFT
(a) Using SST and a press, install the thrust washer.
SST 09316±60011 (09316±00041)
(b) Apply gear oil to the needle roller bearing.
(c) Place the synchronizer ring on the gear and align the ring
slots with the shifting keys.
(d) Using a press, install the 1st gear and No.1 hub sleeve.
3. INSPECT 1ST GEAR THRUST CLEARANCE
(See page MX±28)

Q08145
SST
SM0286
SST
SM0155
SST
Z00442
MT0634
SST MX±38
± MANUAL TRANSAXLE (S51)DIFFERENTIAL CASE
1888 Author: Date:
6. Transaxle Case Side:
IF NECESSARY, REPLACE DIFFERENTIAL SIDE
BEARING RETAINER OIL SEAL
(a) Using SST and a hammer, drive out the oil seal from the
retainer.
SST 09950±60020 (09951±00680), 09950±70010
(09951±07150)
(b) Using SST and a hammer, drive in a new oil seal until its
surface is flush with the case surface.
SST 09350±32014 (09351±32130, 09351±32150)
(c) Coat the lip of the oil seal with MP grease.
7. Transmission Case Side:
IF NECESSARY, REPLACE SIDE OIL SEAL
(a) Using a screwdriver and hammer, drive out the oil seal.
(b) Using SST and a hammer, drive in a new oil seal until its
surface is flush with the case surface.
SST 09350±32014 (09351±32130, 09351±32150)
(c) Coat the lip of the oil seal with MP grease.
8. Transaxle Case Side:
IF NECESSARY, REPLACE SIDE BEARING OUTER
RACE
(a) Using a brass bar and hammer, drive out the bearing out-
er race.
(b) Install the bearing retainer without an O±ring.
(c) Install and torque the 6 bolts.
Torque: 18 N´m (185 kgf´cm, 13 ft´lbf)
(d) Place the thinnest shim into the case.
(e) Using SST and a press, install a new bearing outer race.
SST 09950±60020 (09951±00680), 09950±70010
(09951±07150)
(f) Remove the 6 bolts.
(g) Remove the bearing retainer and shim.

SM0287
SST
Q08649
Case Side
SM0289
SST
± MANUAL TRANSAXLE (S51)DIFFERENTIAL CASE
MX±41
1891 Author: Date:
3. INSTALL SIDE BEARING TO DIFFERENTIAL CASE
(a) Using SST and a press, install a new side bearing to the
transmission case side.
SST 09316±60011 (09316±00011), 09350±32014
(09351±32120)
(b) Install the vehicle speed sensor drive gear to the trans-
axle case side.
(c) Using SST and a press, install a new side bearing to the
transaxle case side.
SST 09316±60011 (09316±00011), 09350±32014
(09351±32120)
NOTICE:
Install the black cage bearing on the vehicle speed sensor
drive gear side.
4. ADJUST DIFFERENTIAL CASE SIDE BEARING PRE-
LOAD
(a) Install the differential to the transaxle case.
(b) Install the transmission case.
(c) Install and torque the case bolts.
Torque: 29 N´m (300 kgf´cm, 22 ft´lbf)
(d) Install the shim into the transmission case.
(e) Install the bearing retainer without an O±ring.
(f) Install and torque the 6 bolts.
Torque: 18 N´m (185 kgf´cm, 13 ft´lbf)

Z00620
SST MX±42
± MANUAL TRANSAXLE (S51)DIFFERENTIAL CASE
1892 Author: Date:
(g) Using SST and a torque wrench, measure the preload.
SST 09564±32011
Preload (at starting):
0.8 ± 1.6 N´m (8 ± 16 kgf´cm, 6.9 ± 13.9 in.´lbf)
If the preload is not within the specification, remove the trans-
mission case side bearing retainer. Select another shim.
HINT:
The preload will change about 0.3 ± 0.4 N´m (3 ± 4 kgf´cm, 2.6
± 3.5 in.´lbf) with each 0.05 mm (0.0019 in.) change in shim
thickness.
MarkThickness mm (in.)MarkThickness mm (in.)
11.90 (0.0748)112.40 (0.0945)
21.95 (0.0768)122.45 (0.0965)
32.00 (0.0787)132.50 (0.0984)
42.05 (0.0807)142.55 (0.1004)
52.10 (0.0827)152.60 (0.1024)
62.15 (0.0846)162.65 (0.1043)
72.20 (0.0866)172.70 (0.1063)
82.25 (0.0886)182.75 (0.1083)
92.30 (0.0906)192.80 (0.1102)
102.35 (0.0925)±±
(h) Remove the 6 bolts.
(i) Remove the bearing retainer and shim.
(j) Remove the 17 bolts.
(k) Remove the transmission case.

PP0H7±03
± PREPARATIONMANUAL TRANSAXLE (E153)
PP±61
11 3 Author: Date:
MANUAL TRANSAXLE (E153)
SST (Special Service Tools)
09223±15020Oil Seal & Bearing ReplacerDifferential case oil seal
09308±00010Oil Seal PullerOutput shaft front bearing outer
race
09316±20011Transfer Bearing ReplacerDifferential case tapered roller
bearing
09316±60011Transmission & Transfer Bearing
Replacer
(09316±00011)Replacer Pipe
(09316±00021)Replacer ºAº
(09316±00041)Replacer ºCº1st gear
No.1 hub sleeve
Differential case tapered roller
bearing outer race
(09316±00071)Replacer ºFºOutput shaft front bearing
09506±30012Differential Drive Pinion Rear
Bearing Cone ReplacerOutput shaft rear bearing
09506±35010Differential Drive Pinion Rear
Bearing ReplacerNo.2 hub sleeve
3rd gear
Input shaft rear bearing
09608±00081Differential Side Bearing Cone
ReplacerInput shaft oil seal
09612±65014Steering Worm Bearing PullerInput shaft bearing
Differential case tapered roller
bearing outer race

PP0H2±04
PP±66
± PREPARATIONMANUAL TRANSAXLE (S51)
11 8 Author: Date:
MANUAL TRANSAXLE (S51)
SST (Special Service Tools)
09308±00010Oil Seal PullerInput shaft front bearing
Output shaft front bearing
09309±120205th Driven Gear Replacer5th driven gear
09310±35010Countershaft Bearing ReplacerInput shaft front bearing
Output shaft front bearing
09316±60011Transmission & Transfer Bearing
Replacer
(09316±00011)Replacer Pipe3rd driven gear
Differential side bearing
(09316±00041)Replacer ºCºOutput shaft thrust washer
09350±32014TOYOTA Automatic Transmission
Tool Set
(09351±32120)Overdrive Bearing ReplacerDifferential side bearing
(09351±32130)HandleDifferential side bearing
retainer oil seal
Differential case oil seal
(Transaxle case side)
(09351±32150)Oil Seal ReplacerDifferential side bearing
retainer oil seal
Differential case oil seal
(Transaxle case side)
09564±32011Differential Preload Adaptor
09608±00071Drive Pinion Rear Bearing Cone
ReplacerInput shaft rear bearing

PP0KG±01
± PREPARATIONAUTOMATIC TRANSAXLE (A140E)
PP±71
123 Author: Date:
AUTOMATIC TRANSAXLE (A140E)
SST (Special Service Tools)
09308±00010Oil Seal Puller
09350±32014TOYOTA Automatic Transmission
Tool Set
(09351±32010)One±way Clutch Test Tool
(09351±32020)Stator Stopper
(09351±32130)Handle
(09351±32150)Oil Seal Replacer
09992±00095Automatic Transmission Oil
Pressure Gauge Set
(09992±00231)Adaptor C
(09992±00271)Gauge Assy

PP0M1±01
± PREPARATIONAUTOMATIC TRANSAXLE (A541E)
PP±75
127 Author: Date:
AUTOMATIC TRANSAXLE (A541E)
SST (Special Service Tools)
09223±15020Oil Seal & Bearing Replacer
09308±00010Oil Seal PullerSide gear shaft oil seal
09316±60011Transmission & Transfer Bearing
ReplacerRH side bearing
(09316±00011)Replacer PipeRH side gear shaft oil seal
09350±32014TOYOTA Automatic Transmission
Tool Set
(09351±32010)One±way Clutch Test Tool
(09351±32020)Stator Stopper
(09351±32130)Handle
09992±00095Automatic Transmission Oil
Pressure Gauge SetLine pressure
(09992±00231)Adaptor C
(09992±00271)Gauge Assy