height TOYOTA CAMRY 1999 Service Owner's Manual

IN04Q±03
IN±36
± INTRODUCTIONTERMS
36 Author: Date:
TERMS
ABBREVIATIONS USED IN THIS MANUAL
AbbreviationsMeaning
ABSAnti±Lock Brake System
ACAlternating Current
ACCAccessory
ACISAcoustic Control Induction System
ACSDAutomatic Cold Start Device
A.D.D.Automatic Disconnecting Differential
A/FAir±Fuel Ratio
AHCActive Height Control Suspension
ALRAutomatic Locking Retractor
ALTAlternator
AMPAmplifier
ANTAntenna
APPROX.Approximately
A/TAutomatic Transmission (Transaxle)
AT FAutomatic Transmission Fluid
AUTOAutomatic
AUXAuxiliary
AV GAverage
AV SAdaptive Variable Suspension
BACSBoost Altitude Compensation System
BATBattery
BDCBottom Dead Center
B/LBi±Level
B/SBore±Stroke Ratio
BTDCBefore Top Dead Center
BVSVBimetallic Vacuum Switching Valve
Calif.California
CBCircuit Breaker
CCoCatalytic Converter For Oxidation
CDCompact Disc
CFCornering Force
CGCenter Of Gravity
CHChannel
COMB.Combination
CPECoupe
CPSCombustion Pressure Sensor
CPUCentral Processing Unit
CRSChild Restraint System
CTRCenter
C/VCheck Valve
CVControl Valve
CWCurb Weight

IN±38
± INTRODUCTIONTERMS
38 Author: Date:
HIDHigh Intensity Discharge (Head Lamp)
HSGHousing
HTHard Top
HWSHeated Windshield System
IACIdle Air Control
ICIntegrated circuit
IDIIndirect Diesel Injection
IFSIndependent Front Suspension
IGIgnition
IIAIntegrated Ignition Assembly
INIntake (Manifold, Valve)
INTIntermittent
I/PInstrument Panel
IRSIndependent Rear Suspension
J/BJunction Block
J/CJunction Connector
KDKick±Down
LANLocal Area Network
LBLiftback
LCDLiquid Crystal Display
LEDLight Emitting Diode
LHLeft±Hand
LHDLeft±Hand Drive
L/H/WLength, Height, Width
LLCLong±Life Coolant
LNGLiquified Natural Gas
LOLow
LPGLiquified Petroleum Gas
LSDLimited Slip Differential
LSP & PVLoad Sensing Proportioning And Bypass Valve
LSPVLoad Sensing Proportioning Valve
MAX.Maximum
MICMicrophone
MILMalfunction Indicator Lamp
MIN.Minimum
MPMultipurpose
MPXMultiplex Communication System
M/TManual Transmission
MTMount
MTGMounting
NNeutral
NANatural Aspiration
No.Number
O/DOverdrive
OEMOriginal Equipment Manufacturing
OHCOverhead Camshaft

IN04Q±03
IN±34
± INTRODUCTIONTERMS
34 Author: Date:
TERMS
ABBREVIATIONS USED IN THIS MANUAL
AbbreviationsMeaning
ABSAnti±Lock Brake System
ACAlternating Current
ACCAccessory
ACISAcoustic Control Induction System
ACSDAutomatic Cold Start Device
A.D.D.Automatic Disconnecting Differential
A/FAir±Fuel Ratio
AHCActive Height Control Suspension
ALRAutomatic Locking Retractor
ALTAlternator
AMPAmplifier
ANTAntenna
APPROX.Approximately
A/TAutomatic Transmission (Transaxle)
AT FAutomatic Transmission Fluid
AUTOAutomatic
AUXAuxiliary
AV GAverage
AV SAdaptive Variable Suspension
BACSBoost Altitude Compensation System
BATBattery
BDCBottom Dead Center
B/LBi±Level
B/SBore±Stroke Ratio
BTDCBefore Top Dead Center
BVSVBimetallic Vacuum Switching Valve
Calif.California
CBCircuit Breaker
CCoCatalytic Converter For Oxidation
CDCompact Disc
CFCornering Force
CGCenter Of Gravity
CHChannel
COMB.Combination
CPECoupe
CPSCombustion Pressure Sensor
CPUCentral Processing Unit
CRSChild Restraint System
CTRCenter
C/VCheck Valve
CVControl Valve
CWCurb Weight

IN±36
± INTRODUCTIONTERMS
36 Author: Date:
HIDHigh Intensity Discharge (Head Lamp)
HSGHousing
HTHard Top
HWSHeated Windshield System
IACIdle Air Control
ICIntegrated circuit
IDIIndirect Diesel Injection
IFSIndependent Front Suspension
IGIgnition
IIAIntegrated Ignition Assembly
INIntake (Manifold, Valve)
INTIntermittent
I/PInstrument Panel
IRSIndependent Rear Suspension
J/BJunction Block
J/CJunction Connector
KDKick±Down
LANLocal Area Network
LBLiftback
LCDLiquid Crystal Display
LEDLight Emitting Diode
LHLeft±Hand
LHDLeft±Hand Drive
L/H/WLength, Height, Width
LLCLong±Life Coolant
LNGLiquified Natural Gas
LOLow
LPGLiquified Petroleum Gas
LSDLimited Slip Differential
LSP & PVLoad Sensing Proportioning And Bypass Valve
LSPVLoad Sensing Proportioning Valve
MAX.Maximum
MICMicrophone
MILMalfunction Indicator Lamp
MIN.Minimum
MPMultipurpose
MPXMultiplex Communication System
M/TManual Transmission
MTMount
MTGMounting
NNeutral
NANatural Aspiration
No.Number
O/DOverdrive
OEMOriginal Equipment Manufacturing
OHCOverhead Camshaft

MA00N±01
N01022
± MAINTENANCECHASSIS
MA±7
50 Author: Date:
CHASSIS
INSPECTION
1. INSPECT STEERING LINKAGE
(a) Check the steering wheel freeplay. (See page SR±8)
(b) Check the steering linkage for looseness or damage.
Check that:

Tie rod ends do not have excessive play.

Dust seals and boots are not damaged.

Boot clamps are not loose.
2. INSPECT SRS AIRBAG (See page RS±2)
3. INSPECT STEERING GEAR HOUSING OIL
Check the steering gear housing for oil leakage.
4. INSPECT DRIVE SHAFT BOOTS
Check the drive shaft boots for clamp looseness, leakage or
damage.
5. INSPECT BALL JOINTS AND DUST COVERS
(a) Inspect the ball joints for excessive looseness.

Jack up the front of the vehicle and place wooden
blocks with a height of 180 ± 200 mm (7.09 ± 7.87
in.) under the front tires.

Lower the jack until there is about half a load on the
front coil spring. Place stands under the vehicle for
safety.

Check that the front wheels are pointing straight
ahead, and block them with chocks.

Using a lever, pry up the end of the lower arm, and
check the amount of play.
Maximum ball joint vertical play: 0 mm (0 in.)
If there is play, replace the ball joint.
(b) Check the dust cover for damage.
6. CHECK TRANSAXLE OIL (FLUID)
(a) Visually check the transaxle for oil (fluid) leakage.
If leakage is found, check for the cause and repair.
7. REPLACE TRANSAXLE OIL (FLUID)
(a) M/T:
Replace the transaxle oil.
S51: (See page MX±4)
E153: (See page MX±4)
(b) A/T:
Replace the transaxle fluid.
A140E: (See page DI±389)
A541E: (See page DI±438)

± SERVICE SPECIFICATIONSENGINE MECHANICAL (5S±FE)
SS±7
170 Author: Date:
Valve lifterLifter diameter
Lifter bore diameter
Oil clearance STD
Maximum30.966 ± 30.976 mm (1.2191 ± 1.2195 in.)
31.000 ± 31.018 mm (1.2205 ± 1.2212 in.)
0.024 ± 0.052 mm (0.0009 ± 0.0020 in.)
0.07 mm (0.0028 in.)
ManifoldWarpage Maximum0.30 mm (0.0118 in.)
CamshaftThrust clearance STD Intake
Exhaust
Maximum Intake
Exhaust
Journal oil clearance STD
Maximum
Journal diameter
Circle runout Maximum
Cam lobe height STD Intake
Exhaust
Minimum Intake
Exhaust
Camshaft gear backlash STD
Maximum
Camshaft gear spring end free distance0.045 ± 0.100 mm (0.0018 ± 0.0039 in.)
0.030 ± 0.085 mm (0.0012 ± 0.0033 in.)
0.12 mm (0.0047 in.)
0.10 mm (0.0039 in.)
0.025 ± 0.062 mm (0.0010 ± 0.0024 in.)
0.10 mm (0.0039 in.)
26.959 ± 26.975 mm (1.0614 ± 1.0620 in.)
0.04 mm (0.0016 in.)
42.01 ± 42.11 mm (1.6539 ± 1.6579 in.)
40.06 ± 40.16 mm (1.5772 ± 1.5811 in.)
41.90 mm (1.6496 in.)
39.95 mm (1.5728 in.)
0.020 ± 0.200 mm (0.0008 ± 0.0079 in.)
0.30 mm (0.0188 in.)
22.5 ± 22.9 mm (0.886 ± 0.902 in.)
Cylinder blockCylinder head surface warpage Maximum
Cylinder bore diameter STD Mark 1
Mark 2
Mark 3
Maximum STD
O/S 0.500.05 mm (0.0020 in.)
87.000 ± 87.010 mm (3.4252 ± 3.4256 in.)
87.010 ± 87.020 mm (3.4256 ± 3.4260 in.)
87.020 ± 87.030 mm (3.4260 ± 3.4264 in.)
87.23 mm (3.4342 in.)
87.73 mm (3.4350 in.)
Piston and
piston ringPiston diameter STD Mark 1
Mark 2
Mark 3
O/S 0.50
Piston oil clearance STD
Maximum
Piston ring groove clearance No.1, No.2
Piston ring end gap STD No.1
No.2
Oil (side rail)
Maximum No.1
No.2
Oil (side rail)86.815 ± 86.825 mm (3.4179 ± 3.4183 in.)
86.825 ± 86.835 mm (3.4183 ± 3.4186 in.)
86.835 ± 86.845 mm (3.4201 ± 3.4205 in.)
87.350 ± 87.380 mm (3.4375 ± 3.4387 in.)
0.175 ± 0.195 mm (0.0068 ± 0.0076 in.)
0.215 mm (0.0085 in.)
0.030 ± 0.070 mm (0.0012 ± 0.0028 in.)
0.270 ± 0.490 mm (0.0106 ± 0.0192 in.)
0.450 ± 0.670 mm (0.0177 ± 0.0263 in.)
0.100 ± 0.470 mm (0.0039 ± 0.0185 in.)
1.09 mm (0.0429 in.)
1.27 mm (0.0499 in.)
1.07 mm (0.0421in.)
Connecting rodThrust clearance STD
Maximum
Connecting rod bearing center wall thickness
Reference STD Mark 1
Mark 2
Mark 3
Connecting rod oil clearance STD STD
U/S 0.25
Maximum
Rod bend Maximum per 100 mm (3.94 in.)
Rod twist Maximum per 100 mm (3.94 in.)
Bushing inside diameter
Piston pin diameter
Piston pin oil clearance STD
Maximum
Connecting rod bolt outside diameter STD
Minimum0.160 ± 0.312 mm (0.0063 ± 0.0123 inb.)
0.35 mm (0.0138 in.)
1.484 ± 1.488 mm (0.0584 ± 0.0586 in.)
1.488 ± 1.492 mm (0.0586 ± 0.0587 in.)
1.492 ± 1.496 mm (0.0587 ± 0.0589 in.)
0.024 ± 0.055 mm (0.0009 ± 0.0022 in.)
0.023 ± 0.069 mm (0.0009 ± 0.0027 in.)
0.08 mm (0.0031 in.)
0.05 mm (0.0020 in.)
0.15 mm (0.0059 in.)
22.005 ± 22.017 mm (0.8663 ± 0.8668 in.)
21.997 ± 22.009 mm (0.8660 ± 0.8665 in.)
0.005 ± 0.011 mm (0.0002 ± 0.0004 in.)
0.05 mm (0.0020 in.)
7.860 ± 8.000 mm (0.3094 ± 0.3150 in.)
7.60 mm (0.2992 in.)

SS±12
± SERVICE SPECIFICATIONSENGINE MECHANICAL (1MZ±FE)
175 Author: Date:
Valve springDeviation Maximum
Free length
Installed tension at 33.8 mm (1.331 in.)2.0 mm (0.079 in.)
45.50 mm (1.7913 in.)
186 ± 206 N (19.0 ± 21.0 kgf, 41.9 ± 46.3 lbf)
Valve lifterLifter diameter
Lifter bore diameter
Oil clearance STD
Maximum30.966 ± 30.976 mm (1.2191 ± 2.2195 in.)
31.000 ± 31.016 mm (1.2205 ± 1.2211 in.)
0.024 ± 0.050 mm (0.0009 ± 0.0020 in.)
0.07 mm (0.0028 in.)
CamshaftThrust clearance STD
Maximum
Journal oil clearance STD Intake
Exhaust
Maximum Intake
Exhaust
Journal diameter
Circle runout Maximum
Cam lobe height STD Intake
Exhaust
Minimum Intake
Exhaust
Camshaft gear backlash STD
Maximum
Camshaft gear spring end free distance0.040 ± 0.090 mm (0.0016 ± 0.0035 in.)
0.12 mm (0.0047 in.)
0.035 ± 0.072 mm (0.0014 ± 0.0028 in.)
0.025 ± 0.062 mm (0.0010 ± 0.0024 in.)
0.10 mm (0.0039 in.)
0.09 mm (0.0035 in.)
26.959 ± 26.975 mm (1.0613 ± 1.0620 in.)
0.06 mm (0.0024 in.)
42.11 ± 42.21 mm (1.6579 ± 1.6618 in.)
41.96 ± 42.06 mm (1.6520 ± 1.6559 in.)
41.96 mm (1.6520 in.)
41.81 mm (1.6461 in.)
0.020 ± 0.200 mm (0.0008 ± 0.0079 in.)
0.30 mm (0.0188 in.)
18.2 ± 18.8 mm (0.712 ± 0.740 in.)
Air intake
chamberWarpage Maximum0.10 mm (0.0039 in.)
Intake
manifoldWarpage
Air intake chamber side Maximum
Cylinder head side Maximum
0.15 mm (0.0059 in.)
0.08 mm (0.0031 in.)
Exhaust
manifoldWarpage Maximum0.50 mm (0.0196 in.)
Cylinder blockCylinder head surface warpage Maximum
Cylinder bore diameter
Maximum
12 pointed head main bearing cap bolt diameter
at tension portion STD
Minimum0.07 mm (0.0028 in.)
87.500 ± 87.512 mm (3.4449 ± 3.4453 in.)
87.52 mm (3.4457 in.)
7.500 ± 7.600 mm (0.2953 ± 0.2992 in.)
7.20 mm (0.2835 in.)
Piston and
piston ringPiston diameter
AISIN made
at 23.2 mm (0.913 in.) from the piston head
MAHLE made
at 41.2 mm (1.622 in.) from the piston head
Piston oil clearance
AISIN made STD
Maximum
MAHLE made STD
Maximum
Piston ring groove clearance No.1
No.2
Piston ring end gap STD No.1
No.2
Oil
Maximum No.1
No.2
Oil
87.406 ± 87.416 mm (3.4412 ± 3.4416 in.)
87.453 ± 87.467 mm (3.4430 ± 3.4436 in.)
0.084 ± 0.106 mm (0.0033 ± 0.0042)
0.13 mm (0.0051 in.)
0.033 ± 0.059 mm (0.0013 ± 0.0023)
0.08 mm (0.0031 in.)
0.020 ± 0.070 mm (0.0008 ± 0.0028 in.)
0.020 ± 0.060 mm (0.0008 ± 0.0024 in.)
0.25 ± 0.35 mm (0.0098 ± 0.0138 in.)
0.35 ± 0.45 mm (0.0138 ± 0.0177 in.)
0.15 ± 0.40 mm (0.0059 ± 0.0157 in.)
0.95 mm (0.0374 in.)
1.05 mm (0.0413 in.)
1.00 mm (0.0394 in.)

SS±12
± SERVICE SPECIFICATIONSENGINE MECHANICAL (1MZ±FE)
175 Author: Date:
Valve springDeviation Maximum
Free length
Installed tension at 33.8 mm (1.331 in.)2.0 mm (0.079 in.)
45.50 mm (1.7913 in.)
186 ± 206 N (19.0 ± 21.0 kgf, 41.9 ± 46.3 lbf)
Valve lifterLifter diameter
Lifter bore diameter
Oil clearance STD
Maximum30.966 ± 30.976 mm (1.2191 ± 2.2195 in.)
31.000 ± 31.016 mm (1.2205 ± 1.2211 in.)
0.024 ± 0.050 mm (0.0009 ± 0.0020 in.)
0.07 mm (0.0028 in.)
CamshaftThrust clearance STD
Maximum
Journal oil clearance STD Intake
Exhaust
Maximum Intake
Exhaust
Journal diameter
Circle runout Maximum
Cam lobe height STD Intake
Exhaust
Minimum Intake
Exhaust
Camshaft gear backlash STD
Maximum
Camshaft gear spring end free distance0.040 ± 0.090 mm (0.0016 ± 0.0035 in.)
0.12 mm (0.0047 in.)
0.035 ± 0.072 mm (0.0014 ± 0.0028 in.)
0.025 ± 0.062 mm (0.0010 ± 0.0024 in.)
0.10 mm (0.0039 in.)
0.09 mm (0.0035 in.)
26.959 ± 26.975 mm (1.0613 ± 1.0620 in.)
0.06 mm (0.0024 in.)
42.11 ± 42.21 mm (1.6579 ± 1.6618 in.)
41.96 ± 42.06 mm (1.6520 ± 1.6559 in.)
41.96 mm (1.6520 in.)
41.81 mm (1.6461 in.)
0.020 ± 0.200 mm (0.0008 ± 0.0079 in.)
0.30 mm (0.0188 in.)
18.2 ± 18.8 mm (0.712 ± 0.740 in.)
Air intake
chamberWarpage Maximum0.10 mm (0.0039 in.)
Intake
manifoldWarpage
Air intake chamber side Maximum
Cylinder head side Maximum
0.15 mm (0.0059 in.)
0.08 mm (0.0031 in.)
Exhaust
manifoldWarpage Maximum0.50 mm (0.0196 in.)
Cylinder blockCylinder head surface warpage Maximum
Cylinder bore diameter
Maximum
12 pointed head main bearing cap bolt diameter
at tension portion STD
Minimum0.07 mm (0.0028 in.)
87.500 ± 87.512 mm (3.4449 ± 3.4453 in.)
87.52 mm (3.4457 in.)
7.500 ± 7.600 mm (0.2953 ± 0.2992 in.)
7.20 mm (0.2835 in.)
Piston and
piston ringPiston diameter
AISIN made
at 23.2 mm (0.913 in.) from the piston head
MAHLE made
at 41.2 mm (1.622 in.) from the piston head
Piston oil clearance
AISIN made STD
Maximum
MAHLE made STD
Maximum
Piston ring groove clearance No.1
No.2
Piston ring end gap STD No.1
No.2
Oil
Maximum No.1
No.2
Oil
87.406 ± 87.416 mm (3.4412 ± 3.4416 in.)
87.453 ± 87.467 mm (3.4430 ± 3.4436 in.)
0.084 ± 0.106 mm (0.0033 ± 0.0042)
0.13 mm (0.0051 in.)
0.033 ± 0.059 mm (0.0013 ± 0.0023)
0.08 mm (0.0031 in.)
0.020 ± 0.070 mm (0.0008 ± 0.0028 in.)
0.020 ± 0.060 mm (0.0008 ± 0.0024 in.)
0.25 ± 0.35 mm (0.0098 ± 0.0138 in.)
0.35 ± 0.45 mm (0.0138 ± 0.0177 in.)
0.15 ± 0.40 mm (0.0059 ± 0.0157 in.)
0.95 mm (0.0374 in.)
1.05 mm (0.0413 in.)
1.00 mm (0.0394 in.)

SS07C±01
± SERVICE SPECIFICATIONSCOOLING (1MZ±FE)
SS±25
188 Author: Date:
COOLING (1MZ±FE)
SERVICE DATA
ThermostatValve opening pressure
Valve lift at 95°C (203°F)80 ± 84°C (176 ± 183°F)
10.0 mm (0.394 in.) or more
Radiator capRelief valve opening pressure STD
Minimum83 ± 113 kPa (0.85 ± 1.15 kgf/cm2, 12.1 ± 16.4 psi)
69 kPa (0.7 kgf/cm2, 10.0 psi)
RadiatorPlate height7.4 ± 7.8 mm (0.2959 ± 0.3119 in.)
Cooling fanRotating amperage at 20°C (68°F) No.1
No.28.3 ± 11.3 A
8.3 ± 11.3 A

SS09Q±01
± SERVICE SPECIFICATIONSCLUTCH
SS±43
206 Author: Date:
CLUTCH
SERVICE DATA
Pedal height from asphalt sheet 1MZ±FE161.8 ± 171.8 mm (6.370 ± 6.764 in.)
Pedal height from asphalt sheet 5S±FE156.8 ± 166.8 mm (6.173 ± 6.567 in.)
Push rod play at pedal top1.0 ± 5.0 mm (0.039 ± 0.197 in.)
Pedal freeplay5.0 ± 15.0 mm (0.197 ± 0.591 in.)
Clutch start switch ON±OFF Stroke5.0 ± 0.5 mm (0.197 ± 0.020 in.)
Clutch release point from pedal full stroke end position25 mm (0.98 in.) or more
Disc rivet head depth Min.0.3 mm (0.012 in.)
Disc runout Max.0.8 mm (0.031 in.)
Flywheel runoutMax.0.1 mm (0.004 in.)
Diaphragm spring finger wear Max. depth0.6 mm (0.024 in.)
Diaphragm spring finger wear Max. width5.0 mm (0.197 in.)
Diaphragm spring tip non±alignmentMax.0.5 mm (0.020 in.)