susp TOYOTA CAMRY 1999 Service Owner's Manual

± BODY ELECTRICALBODY ELECTRICAL SYSTEM
BE±7
2227 Author: Date:
Seat Belt warning light does not light up.
1. Bulb
2. Seat Belt Buckle Switch
3. Integration Relay (I/P J/B No.1)
4. Wire Harness±
BE±47
BE±47
±
Discharge warning light does not light up.
1. IGN Fuse (I/P J/B No.1)
2. Bulb
3. Wire Harness
4. Generator (5S±FE)
(1MZ±FE)±
±
±
CH±1
CH±1
Light Failure warning light does not light up.
1. Bulb
2. Light Failure Sensor
3. Bulb Check Relay
4. Wire Harness
5. Taillight system±
BE±37
BE±47
±
BE±24
Brake warning light does not light up.
1. Bulb
2. Parking Brake Switch
3. Brake Fluid Level Warning Switch
4. Bulb Check Relay
5. Meter Circuit Plate
6. Wire Harness±
BE±47
BE±47
BE±47
BE±46
±
SRS Warning light does not light up.
1. ECU±B Fuse (E/G Room J/B No.2)
2. Bulb
3. Airbag Sensor Assembly
4. Meter Circuit Plate
5. Wire Harness±
±
DI±626
BE±46
±
Open Door warning light does not light up.
1. DOME Fuse (E/G Room J/B No.2)
2. Bulb
3. Door Courtesy Switch
4. Meter Circuit Plate
5. Wire Harness±
±
BE±32
BE±46
±
Washer Level warning light does not light up.
1. Bulb
2. Washer Fluid Level Warning Switch
3. Meter Circuit Plate
4. Wire Harness±
BE±47
BE±46
±
COMBINATION METER
INDICATOR LIGHTS:
SymptomSuspect AreaSee page
O/D OFF indicator light does not light up.
1. Bulb
2. O/D OFF Switch (A140E)
(A541E)
3. Meter Circuit Plate
4. Wire Harness±
DI±431
DI±487
BE±46
±
Cruise Control indicator light does not light up.
1. Bulb
2. Cruise Control ECU
3. Meter Circuit Plate
4. Wire Harness±
IN±31
BE±46
±
High beam indicator light does not light up.
1. Bulb
2. Meter Circuit Plate
3. Wire Harness
4. Headlight System±
BE±46
±
BE±22
Turn indicator light does not light up.
1. Bulb
2. Meter Circuit Plate
3. Wire Harness
4. Turn Signal and Hazard Warning System±
BE±46
±
BE±29

BE±8
± BODY ELECTRICALBODY ELECTRICAL SYSTEM
2228 Author: Date:
Shift indicator lights do not light up.
1. Bulb
2. Meter Circuit Plate
3. Park/Neutral Position Switch (A140E)
(A541E)
4. Wire Harness±
BE±46
DI±424
DI±479
±
Only one shift indicator does not light up.1. Bulb
2. Meter Circuit Plate±
BE±46
Malfunction indicator light does not light up.
1. Bulb
2. ECM
3. Meter Circuit Plate
4. Wire Harness±
±
BE±46
±
SLIP indicator light does not light up.
1. Bulb
2. Traction ECU
3. Meter Circuit Plate
4. Wire Harness±
±
BE±46
±
TRAC OFF indicator light does not light up.
1. Bulb
2. Traction ECU
3. Meter Circuit Plate
4. Wire Harness±
±
BE±46
±
Security indicator light does not light up.
1. Bulb
2. Security ECU
3. Meter Circuit Plate
4. Wire Harness±
±
BE±46
±
Indicator lights do not light up. (Except Turn, Hi±beam and
security)1. GAUGE Fuse (I/P J/B No.1)
2. Wire Harness±
±
DEFOGGER SYSTEM
SymptomSuspect AreaSee page
All defogger systems do not operate.
1. DEFOG M±Fuse (I/P J/B No.1)
2. HTR Fuse (I/P J/B No.1)
3. Defogger Relay (I/P J/B No.1)
4. Defogger Switch
5. Wire Harness±
±
BE±56
BE±56
±
Rear window defogger does not operate.
1. Defogger Wire
2. Choke Coil
3. Wire HarnessBE±56
±
±
Mirror defogger does not operate.
1. MIR/HTR Fuse (I/P J/B No.1)
2. Mirror Defogger
3. Wire Harness±
BE±56
±
POWER WINDOW CONTROL SYSTEM
SymptomSuspect AreaSee page
Power window does not operate (ALL).
(Power Door Lock does not operate)1. POWER M±Fuse (I/P J/B No.1)
2. Power Main Relay (I/P J/B No.1)
3. Wire Harness±
BE±60
±
Power window does not operate (ALL).
(Power Door Lock is normal)1. Ignition Switch
2. Power Window Master Switch
3. Wire HarnessBE±14
BE±60
±
ºOne Touch Power Window Systemº does not operate.1. Power Window Master SwitchBE±60
Only one window glass does not move.
1. Power Window Master Switch
2. Power Window Switch
3. Power Window Motor
4. Wire HarnessBE±60
BE±60
BE±60
±
ºWindow Lock Systemº does not operate.1. Power Window Master SwitchBE±60

± BODY ELECTRICALBODY ELECTRICAL SYSTEM
BE±9
2229 Author: Date:
ºWindow Lock Illuminationº does not light up.1. Power Window Master SwitchBE±60
Key±off power window does not operate.
1. GAUGE Fuse (I/P J/B No.1)
2. Integration Relay (I/P J/B No.1)
3. Ignition Switch
4. Door Courtesy Switch
5. Wire Harness±
BE±60
BE±14
BE±32
±
POWER DOOR LOCK CONTROL SYSTEM
SymptomSuspect AreaSee page
ºDoor lock systemº does not operate at all.
1. POWER M±Fuse (I/P J/B No.1)
2. CIG Fuse (I/P J/B No.1)
3. DOOR Fuse (I/P J/B No.1)
4. Integration Relay (I/P J/B No.1)
5. Wire Harness±
±
±
BE±70
±
Door lock system does not operate by manual switch.
1. Power Window Master Switch
2. Door Lock Manual Switch
3. Integration Relay (I/P J/B No.1)
4. Wire HarnessBE±60
BE±70
BE±70
±
Door lock system does not operate by door key.
1. Door Key Lock and Unlock Switch
2. Integration Relay (I/P J/B No.1)
3. Wire Harness
4. Door Lock Link DisconnectedBE±70
BE±70
±
±
Fault in 2±Operation unlock function of Driver's side door key lock
and unlock switch.1. Door Key Lock and Unlock Switch
2. Integration Relay (I/P J/B No.1)
3. Wire HarnessBE±70
BE±70
±
Fault in key confine prevention operate.
1. Integration Relay (I/P J/B No.1)
2. Key Unlock Warning Switch
3. Door Courtesy Switch
4. Wire HarnessBE±70
BE±14
BE±32
±
Only one door lock does not operate.1. Door Lock Motor
2. Wire HarnessBE±70
±
SLIDING ROOF SYSTEM
SymptomSuspect AreaSee page
Sliding roof system does not operate.
(Door Lock does not operate)1. POWER M±Fuse (I/P J/B No.1)
2. Power Main Relay (I/P J/B No.1)
3. Wire Harness±
BE±60
±
Sliding roof system does not operate.
(Door Lock is normal)
1. Ignition Switch
2. Sliding Roof Control Relay and Switch
3. Sliding Roof Motor and Limit Switch
4. Wire HarnessBE±14
BE±74
BE±74
±
Sliding roof system operates abnormally.
1. Sliding Roof Control Relay and Switch
2. Sliding Roof Motor and Limit Switch
3. Wire HarnessBE±74
BE±74
±
Sliding roof system stops operation half way.
(Stones of foreign material trapped in motor assembly)1. Sliding Roof Control Relay and Switch
2. Sliding Roof Motor and Limit Switch
3. Wire HarnessBE±74
BE±74
±
ºKey±off Sliding Roofº operation does not operate.
1. DOME Fuse (E/G Room J/B No.2)
2. GAUGE Fuse (I/P J/B No.1)
3. Ignition Switch
4. Integration Relay (I/P J/B No.1)
5. Wire Harness±
±
BE±14
BE±14
±

BE±10
± BODY ELECTRICALBODY ELECTRICAL SYSTEM
2230 Author: Date:
POWER SEAT CONTROL SYSTEM
SymptomSuspect AreaSee page
Power seat does not operate.
(Door lock system does not operate)1. POWER M±Fuse (I/P J/B No.1)
2. Wire Harness±
±
Power seat does not operate.
(Door lock system is normal)1. Power Seat Swtich (D,P)
2. Wire HarnessBE±78
±
ºSlide operationº does not operate.
1. Power Seat Switch (D, P)
2. Wire Harness
3. Slide Motor (D, P)BE±78
±
BE±78
ºLifter Operationº does not operate.
1. Power Seat Switch (D, P)
2. Wire Harness
3. Lifter Motor (D, P)BE±78
±
BE±78
ºReclining Operationº does not operate.
1. Power Seat Switch (D, P)
2. Wire Harness
3. Reclining Motor (D, P)BE±78
±
BE±78
(D): Driver's seat
(P): Passenger's seat
POWER MIRROR CONTROL SYSTEM
SymptomSuspect AreaSee page
Mirror does not operate.
1. CIG Fuse (I/P J/B No.1)
2. Mirror Switch
3. Mirror Motor
4. Wire Harness±
BE±83
BE±83
±
Mirror operates abnormally.
1. Mirror Switch
2. Mirror Motor
3. Wire HarnessBE±83
BE±83
±

BE16T±01
± BODY ELECTRICALTROUBLESHOOTING
BE±1
533 Author: Date:
TROUBLESHOOTING
PROBLEM SYMPTOMS TABLE
COMBINATION METER
METER, GAUGES AND ILLUMINATION:
SymptomSuspect AreaSee page
Tachometer, Fuel Gauge and Engine Coolant Temperature Gauge
do not operate.1. GAUGE Fuse (I/P J/B No.1)
2. Meter Circuit Plate
3. Wire Harness±
BE±4
±
Fuel Gauge does not operate or abnormal operation.
1. Fuel Receiver Gauge
2. Fuel Temperature Sensor (For Delivery Pipe)
3. Fuel Temperature Sensor (For Fuel Tank)
4. Fuel Pressure Sensor (For Delivery Pipe)
5. Fuel Pressure Sensor (For Fuel Pipe)
6. ECM
7. Meter Circuit Plate
8. Wire HarnessBE±5
SF±36
SF±40
SF±42
SF±45
±
BE±4
±
Engine Coolant Temperature Gauge does not operate or abnormal
operation
1. Engine Coolant Temperature Receiver Gauge
2. Engine Coolant Temperature Sender Gauge
3. Meter Circuit Plate
4. Wire HarnessBE±5
BE±5
BE±4
±
All illumination lights do not light up.
1. TAIL Fuse (I/P J/B No.1)
2. Light Control Rheostat
3. Wire Harness±
BE±54*
±
Only one illumination light does not light up.1. Bulb
2. Wire Harness±
±
COMBINATION METER
WARNING LIGHTS:
SymptomSuspect AreaSee page
Warning lights do not light up. (Except Discharge, Open Door and
SRS)1. GAUGE Fuse (I/P J/B No.1)
2. Meter Circuit Plate
3. Wire Harness±
BE±4
±
Low Oil Pressure warning light does not light up.
1. Bulb
2. Low Oil Pressure Warning Switch
3. Meter Circuit Plate
4. Wire Harness±
BE±5
BE±4
±
Fuel Level warning light does not light up.
1. Bulb
2. Fuel Temperature Sensor (For Delivery Pipe)
3. Fuel Temperature Sensor (For Fuel Tank)
4. Fuel Pressure Sensor (For Delivery Pipe)
5. Fuel Pressure Sensor (For Fuel Pipe)
6. ECM
7. Meter Circuit Plate
8. Wire Harness±
SF±36
SF±40
SF±42
SF±45
±
BE±4
±
*: See Pub. No. RM654U

F05595
F05596
BR0AB±03
F05597
R00252
BR±4
± BRAKEBRAKE FLUID
2027 Author: Date:
BRAKE FLUID
BLEEDING
HINT:
If any work is done on the brake system or if air is suspected in
the brake lines, bleed the air from the system.
NOTICE:
Do not let brake fluid remain on a painted surface. Wash it
off immediately.
1. FILL BRAKE RESERVOIR WITH BRAKE FLUID
Check the fluid level in the reservoir after bleeding each wheel.
Add fluid, if necessary.
Fluid: SAEJ1703 or FMVSS No.116 DOT 3
2. BLEED MASTER CYLINDER
HINT:
If the master cylinder has been disassembled or if the reservoir
becomes empty, bleed the air from the master cylinder.
(a) Disconnect the 2 brake lines from the master cylinder.
(b) Slowly depress the brake pedal and hold it.
(c) Block off the outlet plugs with your fingers, and release
the brake pedal.
(d) Repeat (b) and (c) 3 or 4 times.
3. CONNECT VINYL TUBE TO BRAKE CALIPER OR
WHEEL CYLINDER BLEEDER PLUG
Insert the other end of the tube in a half±full container of brake
fluid.
NOTICE:
Bleed air of the rear brake first. If front brake is bled first,
rear brake air cannot be bled.
4. BLEED BRAKE LINE
(a) Slowly depress the brake pedal several times.
(b) While an assistant depresses the pedal, loosen the
bleeder plug until fluid starts to run out. Then tighten the
bleeder plug.
(c) Repeat this procedure until there are no more air bubbles
in the fluid.
Torque: (Bleeder plug)
8.3 N´m (85 kgf´cm, 74 in.´lbf)
5. REPEAT PROCEDURE FOR EACH WHEEL

BR0AP±03
F07213
R02874
BR±22
± BRAKEFRONT BRAKE PAD
2045 Author: Date:
REPLACEMENT
1. REMOVE FRONT WHEEL
Remove the wheel and temporarily fasten the disc with hub
nuts.
2. INSPECT PAD LINING THICKNESS
Check the pad thickness through the caliper inspection hole
and replace the pads if they are not within the specification.
Minimum thickness: 1.0 mm (0.039 in.)
3. LIFT UP CALIPER
(a) Remove the bolt and flexible hose from the bracket.
(b) 5S±FE engine:
Hold the sliding pin on the bottom and loosen the installa-
tion bolt, and remove the installation bolt.
(c) 1MZ±FE engine:
Remove the bottom side installation bolt.
(d) Lift up the caliper and suspend it securely.
HINT:
Do not disconnect the flexible hose from the caliper.
4. 5S±FE engine:
REMOVE 2 ANTI±SQUEAL SPRINGS
5. REMOVE 2 BRAKE PADS
6. REMOVE 4 ANTI±SQUEAL SHIMS
7. 1MZ±FE engine:
REMOVE PAD WEAR INDICATOR PLATE
8. 1MZ±FE engine:
REMOVE 2 PAD SUPPORT PLATES
9. 5S±FE engine:
REMOVE 4 PAD SUPPORT PLATES
NOTICE:
The anti±squeal springs and support plates can be used
again provided that they have sufficient rebound, no de-
formation, cracks or wear, and have had all rust, dirt and
foreign particles cleaned off.
10. CHECK DISC THICKNESS AND RUNOUT
(See page BR±28)
11. INSTALL 2 OR 4 PAD SUPPORT PLATES
12. INSTALL NEW PADS
NOTICE:
When replacing worn pads, the anti±squeal shims and
wear indicator plates must be replaced together with the
pads.

BR0B1±03
R00591
R00514
R10387
± BRAKEREAR BRAKE PAD
BR±37
2060 Author: Date:
REPLACEMENT
1. REMOVE REAR WHEEL
Remove the wheel and temporarily fasten the disc with the hub
nuts.
2. INSPECT PAD LINING THICKNESS
Check the pad thickness through the caliper inspection hole
and replace pads if not within specification.
Minimum thickness: 1.0 mm (0.039 in.)
3. LIFT UP CALIPER
(a) Remove the bolt and flexible hose from the bracket.
(b) Remove the installation bolt from the torque plate.
(c) Lift up the caliper and suspend it securely.
HINT:
Do not disconnect the flexible hose.
4. REMOVE 2 BRAKE PADS
5. REMOVE 4 ANTI±SQUEAL SHIMS
6. REMOVE 4 PAD SUPPORT PLATES
NOTICE:
The support plates can be used again provided that they
have sufficient rebound, no deformation, cracks or wear,
and have had all rust, dirt and foreign particles cleaned off.
7. CHECK DISC THICKNESS AND RUNOUT
(See page BR±42)
8. INSTALL 4 PAD SUPPORT PLATES
9. INSTALL NEW PADS
NOTICE:
When replacing worn pads, the anti±squeal shims must be
replaced together with the pads.
(a) Apply disc brake grease to both side of the inner anti±
squeal shims (See page BR±36).
(b) Install the 2 anti±squeal shims on each pad.
(c) Install 2 pads with the pad wear indicator plate facing up-
ward.
NOTICE:
There should be no oil or grease adhering to the friction
surfaces of the pads or the disc.
10. INSTALL CALIPER
(a) Draw out a small amount of brake fluid from the reservoir.
(b) Press in the piston with a hammer handle or similar imple-
ment.
HINT:
If the piston is difficult to push in, loosen the bleeder plug and
push in the piston while letting some brake fluid escape.
(c) Install the caliper and torque the installation bolt.
Torque: 20 N´m (200 kgf´cm, 14 ft´lbf)
(d) Install the flexible hose and bolt to the bracket.
Torque: 29 N´m (300 kgf´cm, 21 ft´lbf)

BR0B9±03
W03265
R00309
BR3948
R00310
BR±46
± BRAKEPARKING BRAKE
2069 Author: Date:
DISASSEMBLY
1. REMOVE REAR WHEEL
Torque: 103 N´m (1.050 kgf´cm, 76 ft´lbf)
2. REMOVE REAR DISC BRAKE ASSEMBLY
(a) Remove the 2 mounting bolts and remove the disc brake
assembly.
Torque: 47 N´m (475 kgf´cm, 34 ft´lbf)
(b) Suspend the disc brake securely. Ensure that the hose is
not stretched.
3. REMOVE DISC
Release the parking brake lever and remove the disc.
HINT:
If the disc cannot be removed easily, turn the shoe adjuster until
the wheel turns freely.
4. REMOVE SHOE RETURN SPRINGS
Using needle±nose pliers, remove the shoe return springs.
5. REMOVE FRONT SHOE ADJUSTER AND TENSION
SPRING
(a) Slide out the front shoe and remove the shoe adjuster.
(b) Remove the shoe strut with the spring.
(c) Remove the shoe hold±down spring cups, spring and pin.
(d) Disconnect the tension spring and remove the front shoe.
6. REMOVE REAR SHOE
(a) Slide out the rear shoe.
(b) Remove the tension spring from the rear shoe.
(c) Remove the shoe hold±down spring cups, spring and pin.
(d) Using needle±nose pliers, disconnect the parking brake
cable from the parking brake shoe lever.

CL034±01
± CLUTCHTROUBLESHOOTING
CL±1
1780 Author: Date:
TROUBLESHOOTING
PROBLEM SYMPTOMS TABLE
Use the table below to help you find the cause of the problem. The numbers indicate the priority of the likely
cause of the problem. Check each part in order. If necessary, replace these parts.
SymptomSuspect AreaSee page
1. Engine mounting (Loosen)±1. Engine mounting (Loosen)
2. Clutch disc (Runout is excessive)
±
CL±17
2. Clutch disc (Runout is excessive)
3. Clutch disc (Oily)
CL±17
CL±17
Clutch grabs/chatters
3. Clutch disc (Oily)
4. Clutch disc (Worn out)
CL±17
CL±17Clutch grabs/chatters4. Clutch disc (Worn out)
5. Clutch disc torsion rubber (Damaged)
CL±17
CL±175. Clutch disc torsion rubber (Damaged)
6. Clutch disc (Glazed)
CL 17
CL±176. Clutch disc (Glazed)
7. Diaphragm spring (Out of tip alignment)
CL 17
CL±19
1. Clutch line (Air in line)±
Clutch pedal spongy
1. Clutch line (Air in line)
2. Master cylinder cup (Damaged)
±
CL±4
Clutch edal s ongy2. Master cylinder cu (Damaged)
3. Release cylinder cup (Damaged)
CL 4
CL±9
1 Release bearing (Worn dirty or damaged)CL 19Clutch noisy1. Release bearing (Worn, dirty, or damaged)
2Cl hdi i bb (D d)
CL±19
CL 17Clutch noisy2. Clutch disc torsion rubber (Damaged)CL±17
1. Clutch pedal (Freeplay out of adjustment)CL±21. Clutch edal (Free lay out of adjustment)
2. Clutch disc (Oily)
CL±2
CL±17
Cl t h li
2. Clutch disc (Oily)
3. Clutch disc (Worn out)
CL±17
CL±17Clutch slips3. Clutch disc (Worn out)
4. Diaphragm spring (Damaged)
CL 17
CL±174. Dia hragm s ring (Damaged)
5. Pressure plate (Distortion)
CL 17
CL±175. Pressure late (Distortion)
6. Flywheel (Distortion)
CL 17
±
1 Clutchpedal (Freeplay out of adjustment)CL±21. Clutch pedal (Freeplay out of adjustment)
2 Clutch line (Air in line)CL±2
2. Clutch line (Air in line)
3 Master cylinder cup(Damaged)
±
CL 43. Master cylinder cup (Damaged)
4 Release cylinder cup(Damaged)
CL±4
CL 94. Release cylinder cup (Damaged)
5 Clutch disc (out of true)
CL±9
CL 175. Clutch disc (out of true)
6 Cl tch disc (R no t is e cessi e)
CL±17
CL 17
Cl t h d t di
6. Clutch disc (Runout is excessive)
7 Cl t h di (Li i b k )
CL±17
CL 17Clutch does not disengage7. Clutch disc (Lining broken)
8 Cl t h di (Di t b d)
CL±17
CL 178. Clutch disc (Dirty or burned)
Cl h di (Oil )
CL±17
CL9. Clutch disc (Oily)CL±17
10. Clutch disc (Lack of spline grease)CL±19
11. Diaphragm spring (Damaged)CL±17gg(g)
12. Diaphragm spring (Out of tip alignment)CL±19gg( g)
13. Pressure plate (Distortion)CL±17