change time TOYOTA CAMRY 1999 Service Manual PDF

TSB
Technical Service
BULLETIN
June 11, 1999
EG004-99
Toyota Supports ASE Certification
ENGINE
Title:
DIAGNOSTIC TR OUBLE CODE P0446
Models:
'99 Avalon, Camry & Solara
Page 1of 2
Parts
InformationPREVIOUS PART NUMBER CURRENT PART NUMBER
PART NAME
N/A25852-20010 Valve, Vacuum Control with Hoses
IntroductionUnder certain driving conditions, some 1999 Model
Year Avalon, Camry and Solaras will
exhibit a false M.I.L.
ON DTC P0446.
A Vacuum Control Valve Assembly has been
developed to prevent this condition.
Production
Change
Information
º#º May be a 2 or an 8.
º*º May be any number from 0 to 9 or an X.
MODELVIN RANGE
FROM
TO
Avalon
4T1BF1#B*XU286982 4T1BF1#B*XU307913
Camry
(4 Cylinder)JT2BG2#K*X0263387 JT2BG2#K*X0301683
4T1BG2#K*XU382466 4T1BG2#K*XU446663
4T1BG2#K*XU859688 4T1BG2#K*XU890371
Camry
(6 Cylinder)JT2BF2#K*X0146113 JT2BF2#K*X0164251
4T1BF2#K*XU074015 4T1BF2#K*XU077714
4T1BF2#K*XU929580 4T1BF2#K*XU079278
Camry Solara
(4 Cylinder)2T1CG2#P*XC055458 2T1CG2#P*XC142298
2T1CG2#P*XC736206 2T1CG2#P*XC766681
Camry Solara
(6 Cylinder)2T1CF2#P*XC055463 2T1CF2#P*XC142355
2T1CF2#P*XC722383 2T1CF2#P*XC766715
Applicable Warranty*:
This repair is covered under the Toyota Basic Warranty. This warranty is in effect
for 36 months or 36,000 miles, whichever occurs first, from the vehicle
s in-service
date. Coverage is extended to 36 months or 50,000 miles, whichever occurs first, in
the states of California and Massachusetts under the California Emission Warranty.
*Warranty application is limited to correction of a problem based upon a customers specific complaint.
Warranty
InformationOPCODEDESCRIPTION
TIME
OPNT1
T2
8602L2 Vacuum Control Valve 0.5 25852-20010 99 99
NOTE:
Please enter the DTC P0446 in the Condition/Cause/Remedy Section when applying
for Warranty Reimbursement.
REVISED
TOYOTA

EVAP SYSTEM OPERATION INFORMATION ± EG005-01 April 27, 2001
Page 2 of 14
Early Type (Non±Intrusive) EVAP System Overview
There are a variety of EVAP systems in use with different monitoring strategies. It is
essential that the EVAP system be correctly identified before beginning diagnosis. The
Repair Manual is the best source for this information. The following information covers
the different systems.
The first system described is the Early Type (Non±Intrusive) EVAP System. Refer to the
Applicable Vehicles chart for applicability information.
Onboard Recovery Valve
(Fill Check Valve)Vapor
Pressure
SensorVapor
Pressure
Sensor
Three Way
VSVVacuum
Check
ValveTank Valve
AssemblyPressure
ValveCanister
To
Manifold
Vacuum
Purge
Valve
Filtered
Air
Air Drain Valve
Air Valve AssemblyAir Inlet ValveAir Inlet LineService
Port
Purge Operation
When the engine has reached
predetermined parameters (closed loop,
engine temp. above 125
F, etc.), stored
fuel vapors are purged from the canister
whenever the purge VSV is opened by
the ECM. At the appropriate time, the
ECM will turn on the purge VSV.
The ECM will change the duty ratio cycle
of the purge VSV thus controlling purge
flow volume. Purge flow volume is
determined by manifold pressure and the
duty ratio cycle of the purge VSV.
Atmospheric pressure is allowed into the
canister to ensure that purge flow is
constantly maintained whenever purge
vacuum is applied to the canister (see
Figure 1).
Early Type
System
Description
Figure 1. Purge OperationFresh Air Inlet
Purge VSV

EVAP SYSTEM OPERATION INFORMATION ± EG005-01 April 27, 2001
Page 3 of 14
ORVR Operation
During refueling, low pressure above the
diaphragm in the onboard recovery valve
lifts allowing fuel vapors into the charcoal
canister. At the same time, the air drain
valve opens and the charcoal absorbs the
fuel vapors (see Figure 2).
Early Type (Non±Intrusive) EVAP System DTCs
EVAP Monitor Leak Operation P0440
The ECM tests for leaks by measuring
EVAP system pressure in the lines,
charcoal canister, and fuel tank. When
the EVAP pressure is higher or lower than
atmospheric pressure, the ECM
concludes that no leaks are present.
EVAP pressure is measured by the vapor
pressure sensor. If either the tank or
canister purge side is at atmospheric
pressure under specific conditions, the
ECM determines there is a leak.
If DTC P0440 is present, the leak is on
the fuel tank side of the EVAP system.
This also includes the lines between the
fuel tank and part of the canister. When
the Vapor Pressure sensor is measuring
tank pressure, the ECM is observing
changes in pressure and comparing tank
pressure to atmospheric pressure. No
difference in pressure indicates a leak.
The ECM may take 20 minutes or more to
complete testing the fuel tank side (see
Figure 3).
Canister Leak Detection P0446
When the ECM switches the vapor
pressure VSV to canister side, the ECM
measures canister pressure. A leak on
the canister side can set multiple DTCs
(see Figure 4).Early Type
System
Description
(Continued)
Figure 2. ORVR Operation
Figure 3. Fuel Tank Side of System
Figure 4. Canister Side of System

Toyota Supports ASE CertificationPage 1 of 2
EG013±99
Title:
SINGLE CYLINDER MISFIRES
Models:
'99 Avalon, Camry, Sienna & Solara
Technical Service
BULLETIN
December 17, 1999

Some 1999 Avalon, Camry (1MZ±FE), Sienna & Solara (1MZ±FE) vehicles may exhibit a
rough idle, and or a M.I.L. ªONº condition, in which a single cylinder misfire code, or
codes are present. Changes have been made in the fuel injector production process to
correct this condition.
1999 TMMK produced Avalon, Camry (1MZ±FE), Sienna & TMMC produced Solara
(1MZ±FE) vehicles built between the VIN numbers listed below.
MODELSTARTING VINENDING VIN
Avalon4T1BF1#B * XU2985044T1BF1#B*XU319557
Camry4T1BF2#K * XU0764034T1BF2#K*XU081214
Camry (cont.)4T1BF2#K * XU9300244T1BF2#K*XU931330
Sienna4T3ZF1#C * XU0908874T3ZF1#C*XU122589
Solara (U.S.)2T1CF2#P * XC1110832T1CF2#P*XC757508
Solara (Canada)2T1CF2#P * XC7441132T1CF2#P*XC162681
APPLICABLE PARTSQUANTITYPART NAME
23209±0A0106Fuel Injector
OP CODEVWCDESCRIPTIONTIMEOPNT1T2
895221NR & R Fuel Injector Assembly ± All1.823209±0A0100256
Applicable Warranty*:
This repair is covered under the Toyota Federal Warranty. This warranty is in effect for
36 months or 36,000 miles, whichever occurs first, from the vehicle's in±service date.
Coverage is extended to 36 months or 50,000 miles, whichever occurs first, in the
states of California, Massachusetts, and Vermont due to state emission warranty
legislation.
* Warranty application is limited to correction of a problem based upon a customer's specific complaint.
NOTE:
Be sure to enter the DTC No. in the Condition/Cause/Remedy section, if a DTC Code
appeared.
ENGINE
Introduction
Applicable
Vehicles
Parts
Information
Warranty
Information

Toyota Supports ASE CertificationPage 1 of 1
EG009±99
Title:
M.I.L. ON" DTC P1133
Models:
'97±'99 Camry and '99 Solara: 5S±FE CA Spec.
Technical Service
BULLETIN
October 1, 1999

Under certain driving conditions, some 5S±FE equipped 1997±1999 Camry and 1999
Solara California emission specification vehicles may exhibit a M.I.L. ªONº DTC P1133.
An improved Air Fuel Ratio Sensor has been developed to correct this condition.
1997 ± 1999 Camry & 1999 Solara (5S±FE) with California emission
specification.
MODEL YEARORIGINENGINESTARTING VIN
JPNJT2BG2#K*X0363615
1999 Camry
NAP(5S±FE)4T1BG2#K*XU603913
4T1BG2#K*XU918675
2000 Solara±±
* # May be a 2 or an 8.
* * May be any number from 0 to 9 or an X.
PREVIOUS PART NUMERCURRENT PART NUMBERPART NAME
89467±3301089467±33011Sensor, Air Fuel
Should a M.I.L. ªONº condition with DTC P1133 be encountered, perform diagnostic
procedures as described in the Repair Manual.
If the problem source cannot be identified after checking all affected areas according
to the Repair Manual, the cause may be an Air/Fuel Ratio Sensor malfunction. In this
case, replace the Air/Fuel Ratio Sensor with the updated part.
If the Exhaust Manifold threads are damaged by removal of the sensor, they can be
repaired by the proper use of a M18 x 1.5 tap.
OPCODEDESCRIPTIONTIMEOPNT1T2
EL9006Sensor, Air Fuel Ratio0.389467±330109999
Applicable Warranty*:
This repair is covered under the Toyota Basic Warranty. This warranty is in effect for
36 months or 36,000 miles, whichever occurs first, from the vehicle's in±service date.
Coverage is extended to 36 months or 50,000 miles, which ever occurs first, in the
states of California and Massachusetts due to state emissions warranty legislation.
NOTE:
Please enter the DTC in the condition/Cause/Remedy section when applying for
warranty reimbursement.
* Warranty application is limited to correction of a problem based upon a customer's specific complaint.
ENGINE
Introduction
Applicable
Vehicles
Production
Change
Information
Parts
Information
Repair
Procedure
Warranty
Information

Toyota Supports ASE CertificationPage 1 of 2
NV007±00Title:
DOOR MIRROR WIND NOISE
Models:
'97 ± '99 Camry
Technical Service
BULLETIN
March 31, 2000

TSB Update Notice:
The information contained in this TSB updates The information contained in this TSB
updates BO019±99 dated December 3, 1999. Revised text is red
and underlined.
Wind/road noise heard around the door mirrors of some Japan produced Camry vehicles
may be caused by an improperly positioned mirror wire harness grommet and/or harness
connector.
1997 through 1999 Camry vehicles. (Japan produced only)
PLANTSTARTING VIN
TMC
JT2BG22K * X0367325
JT2BG28K * X0367352
JT2BF22K * X0227381
JT2BF28K * X0227306
OP CODEDESCRIPTIONTIMEOPNT1T2
BD0009Adjust the Wire Harness Grommet
and/or Connector0.487940±XXXXX±XX (LH)
87910±XXXXX±XX (RH)5957
Applicable Warranty*:
This repair is covered under the Toyota Basic Warranty. This warranty is in effect for
36 months or 36,000 miles, whichever occurs first, from the vehicle's in±service date.
* Warranty application is limited to correction of a problem based upon a customer's specific complaint.
1. Carefully pry off the door speaker
cover and remove the nut using a 10
mm socket that secures the speaker
to the door.
2. Look through the door mirror harness
access hole and check the position of
the wire harness grommet and wire
harness connector ± the harness
connector should be inside the
grommet and the grommet should be
fully seated in the mirror housing.
NVH
Introduction
Applicable
Vehicles
Production
Change
Information
Warranty
Information
Repair
Procedure
Connector
Grommet
CORRECT POSITIONConnector
and Grommet
Mirror Housing
Speaker

Toyota Supports ASE CertificationPage 1 of 1
PA004±99Title:
TWO-TONE PAINT COLOR
Models:
'99 Camry Limited Edition
Technical Service
BULLETIN
June 11, 1999

The following information outlines the two±tone painting scheme on 1999 Camry Limited
Edition.
1999 Camry Limited Edition
COLOR NO.COMBINATIONTWO±TONE NAMES
2GP4M7/1B2Oyster Pearl/Antique Sage
Pearl accent
28Y051/4M7Diamond White Pearl/
Oyster Pearl Accent
OPCODEDESCRIPTIONTIMEOPNT1T2
N/ANot Applicable to Warranty ±±±±
PAINT
Introduction
Affected
Vehicles
Production
Change
Information
Warranty
Information

Toyota Supports ASE CertificationPage 1 of 3
PG006±03
Title:
WARRANTY PARTS
MARKING PROCEDURE
Models:
All Models
Technical Service
BULLETIN
September 26, 2003
Effective September 1, 2003, all warranty parts (as indicated on the next page) must be
marked in the area or location of the failure. The technician should complete this
procedure after the failed part has been removed from the vehicle and before the part is
placed in the 10±bin storage. (Exchanged parts and remanufactured parts are not
included in this procedure.)
Failed parts marking will be beneficial in detecting and resolving product and parts quality
issues. This will also offer additional opportunities to make future enhancements to our
parts and products.
Parts are subject to random inspection in the dealership by field representatives to
ensure compliance with this new policy.
Failure to comply with this policy may result in a debit of the corresponding
warranty claim(s).
All models.
All technicians must follow these procedures to ensure proper parts marking:
Wipe the part clean (no excess fluid should be present).
Indicate area of defect or failure by marking the specific part(s) with a water
resistant permanent marker. Use a color that can be easily seen against the
background of the part being marked. For dark surfaces the color yellow is highly
recommended as well as the color black for light surfaces.
Mark the area of failure or defect by drawing a circle, a square, pointing an arrow
or adhering tape with an indication of the failed or defect location.
Attach a completed Warranty Parts Tag (M/N 00404±PRETN±TAGS) to the
marked part.
All other parts recovery/shipping policies and procedures apply
.
OP CODEDESCRIPTIONTIMEOFPT1T2
N/ANot Applicable to Warranty±±±±
PRODUCT GENERAL INFORMATION
Introduction
Applicable
Vehicles
Parts
Marking
Procedure
Warranty
Information

Toyota Supports ASE CertificationPage 1 of 2
PG008-02Title:
REPLACEMENT CERTIFICATION LABELS
Models:
All Models
Technical Service
BULLETIN
January 18, 2002

TSB UPDATE NOTICE:
The information contained in this TSB updates PG006±01 dated May 4, 2001.
Revised text is red
and underlined. The changes will take place February 1, 2002.
Replacement Certification Labels (vinyl label affixed to driver's door or door post)
may be available from Toyota providing the request meets one of the criteria
listed below.
Certification Label Location
MFD.BY: TOYOTA MOTOR MANUFACTURING
CANADA INC. 10/01
GVWR 3935LB GAWR FR 1970LB RR 1985LB
THIS VEHICLE CONFORMS TO ALL APPLICABLE
FEDERAL MOTOR VEHICLE SAFETY, BUMPER, AND
THEFT PREVENTION STANDARDS IN EFFECT ON
THE DATE OF MANUFACTURE SHOWN ABOVE.
XT0XX00X0X000000 PASS.CAR
C/TR:3L5/FB14 MODEL:ZZE134L ± DHPNKA
A/TM:±04A/U341F MADE IN CANADA
S26 AA01904759
All Toyota vehicles.
1. The vehicle is in an accident and the label is damaged or is attached to a part that will
be replaced during the repair.
NOTE:
Processing a new label
will be delayed significantly if the original certification label
is not available.
A replacement label MAY NOT be available if the vehicle is more than 5 years old
and the old label does not accompany this request.
2. The label is stolen.
To request a replacement label, complete a copy of the form on the back of this bulletin.
Your dealer parts account will be billed $25.00
for each replacement of a damaged or
stolen label.
NOTE:
All replacement labels for damaged and/or stolen vehicles are subject to approval by
the Technical Compliance Department. If you have any specific questions, contact
(310) 468±3390.
OP CODEDESCRIPTIONTIMEOPNT1T2
N/ANot Applicable to Warranty ±±±±
PRODUCT GENERAL INFORMATION
Introduction
Applicable
Vehicles
Certification
Label Criteria
Procurement
Procedure
Warranty
Information

Toyota Supports ASE CertificationPage 1 of 2
PG009-02Title:
REPLACEMENT VIN PLATES
Models:
All Models
Technical Service
BULLETIN
January 18, 2002

TSB UPDATE NOTICE:
The information contained in this TSB updates PG007±01 dated May 4, 2001.
Revised text is red
and underlined. The changes will take place February 1, 2002.
Replacement VIN plates (metal plates riveted to dashboard) may be available from
Toyota providing the request meets the criteria listed below.
VIN Plate Location
All Toyota vehicles.
The vehicle is in an accident and the plate is damaged.
NOTE:
The original plate to be replaced MUST accompany the request.
NOTE:
If a plate is stolen, be sure to contact the State Police or your State's Department of
Motor Vehicles (DMV). In most cases the State DMV will issue a unique number so that
the original number can be included on stolen vehicle listings. If this is the case, a
replacement plate is NOT available from Toyota. However, the original VIN, NOT the
state issued VIN, must be used on all warranty claims.
To request a replacement plate, complete a copy of the form on the back of this page.
Note that the damaged VIN plate MUST accompany the request form. Your dealer parts
account will be billed $25.00
for each replacement of a damaged plate.
NOTE:
All replacement plates for damaged and/or stolen vehicles are subject to approval by
the Technical Compliance Department. If you have any specific questions, contact
(310) 468±3390.
OP CODEDESCRIPTIONTIMEOPNT1T2
N/ANot Applicable to Warranty ±±±±
PRODUCT GENERAL INFORMATION
Introduction
Applicable
Vehicles
Replacement
VIN Plate
Criteria
Procurement
Procedure
Warranty
Information