engine TOYOTA CELICA 2001 Manual PDF

’01MY CELICA U (L/O 0008)
2072001 CELICA (20766U)
NOTICE
Be sure the engine and all accesso-
ries are off before performing main-
tenance.
 When checking the battery, remove
the ground cable from the negative
terminal (“ −” mark) first and rein-
stall it last.
 Be careful not to cause a short cir-
cuit with tools.
 Take care no solution gets into the
battery when washing it.
—Checking battery fluid
Ty p e A
Green Dark Clear or
light yellow
Ty p e B Blue White Red
CHECKING BY HYDROMETER
Check the battery condition by the
hydrometer color.
Hydrometer color
ConditionTy p e ATy p e B
GreenBlueGood
DarkWhite
Charging
necessary. Have
battery checked
by your Toyota
dealer.
Clear or light
yellow
Red
Have battery
checked by your
Toyota dealer.
Battery recharging precautions
During recharging, the battery is pro-
ducing hydrogen gas.
Therefore, before recharging:
1. If recharging with the battery installed on the vehicle, be sure to disconnect
the ground cable.
2. Be sure the power switch on the re- charger is off when connecting the
charger cables to the battery and when
disconnecting them.
CAUTION
Always charge the battery in an un-
confined area. Do not charge the
battery in a garage or closed room
where there is not sufficient ventila-
tion.
Only do a slow charge (5 A or
less). Charging at a quicker rate is
dangerous. The battery may ex-
plode, causing personal injuries.
NOTICE
Never recharge the battery while the
engine is running. Also, be sure all
accessories are turned off.
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’01MY CELICA U (L/O 0008)
2102001 CELICA (20766U)
NOTICE
Do not use engine antifreeze or any
other substitute because it may dam-
age your vehicle’s paint.
Replacing light bulbs—
The following illustrations show how to
gain access to the bulbs. When replacing
a bulb, make sure the ignition switch and
light switch are off. Use bulbs with the
wattage ratings given in the table.
CAUTION
Halogen bulbs have pressurized gas
inside and require special handling.
They can burst or shatter if scratched
or dropped. Hold a bulb only by its
plastic or metal case. Do not touch
the glass part of a bulb with bare
hands.
The inside of the lens of exterior lights
such as headlights may temporarily fog up
when the lens becomes wet in the rain or
in a car wash. This is not a problem
because the fogging is caused by the
temperature difference between the outside
and inside of the lens, just like the
windshield fogged up in the rain. However,
if there is a large drop of water on the
inside of the lens, or if there is water
pooled inside the light, contact your
Toyota dealer.
NOTICE
Only use a bulb of the listed type.
Light bulbsBulbNo.WTy p e
Headlights
(low beam)—55A
Headlights
(high beam)900565B
Front fog light—55C
Parking lights—5D
Front turn signal
lights—21E
Front side marker
lights—5D
Rear turn signal
lights—21D
Stop/tail lights—21/5D
Back −up lights—18D
License plate lights—5D
Interior light
(with moon roof)—10E
Interior lights
(without moon roof)—8F
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’01MY CELICA U (L/O 0008)
2212001 CELICA (20766U)
SPECIFICATIONS
Dimensions and weight222
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. .
Engine 222
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Fuel 222
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Service specifications 223
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. . .
Tires 225
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Fuses 226
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SECTION 8
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’01MY CELICA U (L/O 0008)
2222001 CELICA (20766U)
Dimensions and weight
Overall length mm (in.) 4330 (170.5)
Overall width mm (in.) 1735 (68.3)
Overall height mm (in.) 1305 (51.8)
∗
Wheelbase mm (in.) 2600 (102.4)
Front tread mm (in.) 1490 (58.7)
Rear tread mm (in.) 1480 (58.3)
Vehicle capacity weight
(occupants + luggage)kg (lb.) 329 (725)
∗: Unladen vehicle
Engine
Model: 1ZZ −FE and 2ZZ −GE
Type: 4 cylinder in line, 4 cycle, gasoline
Bore and stroke, mm (in.): 1ZZ −FE engine
79.0  91.5 (3.11  3.60)
2ZZ −GE engine
82.0  85.0 (3.23  3.35)
Displacement, cm
3 (cu. in.):
1ZZ −FE engine 1794 (109.5)
2ZZ −GE engine 1796 (109.6)
Fuel
Fuel type:
1ZZ −FE engine
Unleaded gasoline, Octane Rating 87
(Research Octane Number 91) or
higher
2ZZ −GE engine
Select premium unleaded gasoline with
an Octane Rating of 91 (Research Oc-
tane Number 96) or higher for opti-
mum engine performance
Fuel tank capacity, L (gal., Imp. gal.): 55 (14.5, 12.1)
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’01MY CELICA U (L/O 0008)
2232001 CELICA (20766U)
Service specifications
ENGINE
Valve clearance (engine cold), mm (in.):1ZZ −FE engine
Intake 0.15—0.25 (0.006—0.010)
Exhaust 0.25—0.35 (0.010—0.014)
2ZZ −GE engine (on a roller side)
Intake 0.08—0.18 (0.003—0.007)
Exhaust 0.22—0.32 (0.009—0.013)
Spark plug type: 1ZZ −FE engine
DENSO SK16R11
NGK IFR5A11
2ZZ −GE engine
DENSO SK20R11
NGK IFR6A11
Spark plug gap, mm (in.): 1.1 (0.043) ENGINE LUBRICATION
Oil capacity (drain and refill),
L (qt., Imp. qt.):
1ZZ −FE engine
With filter 3.7 (3.9, 3.3)
Without filter 3.5 (3.7, 3.1)
2ZZ −GE engine
With filter 4.4 (4.8, 4.0)
Without filter 4.2 (4.6, 3.8)
Oil grade: API grade SJ, “Energy −Conserving” or
ILSAC multigrade engine oil is recom-
mended.
Recommended oil viscosity (SAE):
5W-30 Preferred
Temperature range anticipated before
next oil change
COOLING SYSTEM
Total capacity, L (qt., Imp. qt.): 1ZZ −FE engine
Manual transaxle 5.7 (6.0, 5.0)
Automatic transaxle 5.6 (5.9, 4.9)
2ZZ −GE engine
Manual transaxle 5.9 (6.2, 5.2)
Automatic transaxle 5.8 (6.1, 5.1)
Coolant type: “TOYOTA Long Life Coolant” or equiva-
lent
With ethylene− glycol type coolant for a
proper corrosion protection of aluminum
components
Do not use alcohol type antifreeze or
plain water alone.
BATTERY
Open voltage
∗ at 20 °C (68 °F):
12.6—12.8 V Fully charged
12.2—12.4 V Half charged
11.8—12.0 V Discharged
∗: Voltage that is checked 20 minutes af-
ter the key is removed with all the lights
turned off
Charging rates: 5 A max.
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’01MY CELICA U (L/O 0008)
2242001 CELICA (20766U)
CLUTCH
Pedal free play, mm (in.):5—15 (0.2—0.6)
Fluid type: SAE J1703 or FMVSS No.116 DOT 3
MANUAL TRANSAXLE
Oil capacity, L (qt., Imp. qt.): 1ZZ −FE engine
1.9 (2.0, 1.7)
2ZZ −GE engine
2.3 (2.4 2.0)
Oil type: Gear oil API GL −4 or GL −5
Recommended oil viscosity: SAE 75W −90
AUTOMATIC TRANSAXLE
Fluid capacity (drain and refill),
L (qt., Imp. qt.): 1ZZ −FE engine
Up to 2.9 (3.1, 2.6)
2ZZ −GE engine
Up to 4.0 (4.2, 3.5)
Fluid type: Automatic transmission fluid Type T −IV
Change automatic transmission fluid only
as necessary. Generally, it is necessary to change auto-
matic transmission fluid only if your ve-
hicle is driven under one of the Special
Operating Conditions listed in your
“Scheduled Maintenance Guide” or “Own-
er ’s Manual Supplement”. When changing
the automatic transmission fluid, use only
Toyota Genuine ATF Type T
−IV (ATF
JWS3309 or NWS6500) to aid in assuring
optimum transaxle performance.
Notice: Using automatic transmission
fluid other than Toyota Genuine ATF
Ty p e T −IV may cause deterioration in
shift quality, locking up of your trans-
mission accompanied by vibration, and
ultimately damage the automatic trans-
mission of your vehicle. BRAKES
Minimum pedal clearance when depressed
with the force of 490 N (50 kgf, 110 lbf)
with the engine running, mm (in.):
85 (3.4)
Pedal free play, mm (in.): 1—6 (0.04—0.24)
Pad wear limit, mm (in.): 1.0 (0.04)
Lining wear limit, mm (in.): 1.0 (0.04)
Parking brake adjustment when pulled with
the force of 196 N (20 kgf, 44 lbf): 7—8 clicks
Fluid type: SAE J1703 or FMVSS No.116 DOT 3
STEERING
Wheel free play: Less than 30 mm (1.2 in.)
Power steering fluid type: Automatic transmission fluid DEXRON II
or III
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’01MY CELICA U (L/O 0008)
2252001 CELICA (20766U)
Tires
Tire size and pressure:
Except spare tireModel
Tire size
Tire pressure
kPa (kgf/cm2 or bar, psi)Wheel size
FrontRear
1ZZ −FE engine195/60R15 88H210 (2.1, 29)210 (2.1, 29)15 61/2JJ
P195/60R15 87H210 (2.1, 29)210 (2.1, 29)15 61/2JJ
2ZZ −GE engine
205/55R15 87V220 (2.2, 32)220 (2.2, 32)15 61/2JJ
P205/55R15 87V220 (2.2, 32)220 (2.2, 32)15 61/2JJ
205/50R16 87V220 (2.2, 32)220 (2.2, 32)16 61/2JJ
Spare tire
Tire sizeTire pressure kPa (kgf/cm2 or bar, psi)Wheel size
U.S.AT125/70D16 96M420 (4.2, 60)16 4T
CanadaSame as original tire
Wheel nut torque, N·m (kgf·m, ft·Ibf):
103 (10.5, 76)
NOTE: For a complete information on tires (e.g. replacing tires or replacing wheels), see “Checking tire pressure” through “Alum inum
wheel precautions” in Section 7 −2.
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’01MY CELICA U (L/O 0008)
2262001 CELICA (20766U)
Fuses
Engine compartment
Fuses (type A)1. HEAD LH LWR 10 A: Left−hand head-
light (low beam)
2. ABS NO.2 25 A: Anti−lock brake sys-
tem
3. HEAD RH UPR 20 A: Right−hand
headlight (high beam)
4. DRL NO.1 7.5 A: Daytime running light
system
5. HEAD RH LWR 10 A: Right−hand
headlight (low beam)
6. HEAD LH UPR 10 A: Left−hand head-
light (high beam)
Engine compartment
7. IG2 15 A: Starting system, multiport
fuel injection system/sequential multi-
port fuel injection system
8. HAZ 10 A: Emergency flashers, turn
signal lights, theft deterrent system
9. ST 7.5 A: Starting system, multiport
fuel injection system/sequential multi-
port fuel injection system
10. AM2 7.5 A: Starting system
11. SPARE 10 A: Spare fuse
12. EFI NO.2 7.5 A: Multiport fuel injection
system/se quential multiport fuel injec-
tion system, emission control system
Instrument panel
13. EFI 15 A: Multiport fuel injection sys-
tem/sequential multiport fuel injection
system, “EFI NO.1” and “EFI NO.2”
fuses
14. SPARE 15 A: Spare fuse
15. EFI NO.1 7.5 A: Multiport fuel injection
system/s equential multiport fuel injec-
tion system
16. DCC 25 A: “RADIO”, “DOME”, “MPX −
B” and “ECU −B” fuses
17. SPARE 30 A: Spare fuse
18. HORN 10 A: Horn
19. ALT− S 7.5 A: Charging system
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’01MY CELICA U (L/O 0008)
2001 CELICA (20766U)
Publication No. OM20766U
Part No. 01999-20766
Printed in Japan 01−0008 −00
C
Quick index
 If a service reminder indicator or warning buzzer comes on 76 . . . . . . . . . .
 If your vehicle will not start 154 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . .
 If your engine stalls while driving 157 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 If your vehicle overheats 157 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . . .
 If you have a flat tire 158 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . . . . . .
 If your vehicle needs to be towed 167 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 Tips for driving during break −in period 126 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 How to start the engine 140 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . . . .
 General maintenance 181 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . . . . . . .
 Complete index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gas station information
Fuel type:
1ZZ −FE engine: UNLEADED gasoline, Octane Rating 87
(Research Octane Number 91) or higher
2ZZ −GE engine: Premium UNLEADED gasoline, Octane Rating 91
(Research Octane Number 96) or higher
See page 126 for detailed information.
Fuel tank capacity:
55 L (14.5 gal., 12.1 lmp. gal.)
Engine oil:
API grade SJ, “Energy −Conserving” or ILSAC multigrade engine oil is
recommended.
See page 194 for detailed information.
Tire information: See pages 198 through 202.
Tire pressure: See page 225.
U4
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’01MY CELICA U (L/O 0008)
2001 CELICA (20766U)
Where to obtain the Repair Manual
The repair manual for CELICA, written in Eng-
lish, may be purchased as applicable from any
Toy ota dea l er.
Pub. Name: 2001 CELICA Repair Manual
Pub. No.: RM818U1 (Maintenance, Preparation, Service specifications and Diagnos-
tics)
RM818U2 (Engine, Chassis and Body)
Maintenance procedures for the engine,
chassis, body, electric al system, and more,
are clearly explained and illustrated.
Periodic maintenance and tuneup
Periodic maintenance and tuneup helps to pre-
vent small problems from growing into larger ones lat-
er on. The repair manual outlines exactly what main-
tenance is required and clearly explains how to do the
work yourself stepbystep.
Areas covered include such things as spark plug re-
placement, valve clearance adjustment and engine oil
and filter replacement.
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