engine TOYOTA HILUX 2020 (in English) Workshop Manual

2544-1. Before driving
HILUX_OM_OM0K321E_(EE)
Driving the vehicle
P. 282, 285
Automatic transmission
With the brake pedal depressed, shift the shift lever to D. ( P. 293)
Release the parking brake. ( P. 307)
Gradually release the brake pedal and gently depress the accelera-
tor pedal to accelerate the vehicle.
Manual transmission
While depressing the clutch pedal, shift the shift lever to 1.
( P. 300)
Release the parking brake. ( P. 307)
Gradually release the clutch pedal. At the same time, gently
depress the accelerator pedal to accelerate the vehicle.
The following procedures should be observed to ensure safe
driving:
Starting the engine
Driving
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2554-1. Before driving
4
Driving
HILUX_OM_OM0K321E_(EE)
Automatic transmission
With the shift lever in D, depress the brake pedal.
If necessary, set the parking brake.
If the vehicle is to be stopped for an extended period of time, shift the shift
lever to P or N. ( P. 293)
Manual transmission
While depressing the clutch pedal, depress the brake pedal.
If necessary, set the parking brake.
If the vehicle is to be stopped for an extended period of time, shift the shift
lever to N. ( P. 300)
Automatic transmission
With the shift lever in D, depress the brake pedal.
Set the parking brake ( P. 307), and shift the shift lever to P
( P. 293).
Vehicles without smart entry & start system:
Turn the engine switch to the “LOCK” position to stop the engine.
Vehicles with smart entry & start system:
Press the engine switch to stop the engine.
Lock the door, making sure that you have the key on your person.
If parking on a hill, block the wheels as needed.
Stopping
Parking the vehicle
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2564-1. Before driving
HILUX_OM_OM0K321E_(EE)
Manual transmission
While depressing the clutch pedal, depress the brake pedal.
Shift the shift lever to N. ( P. 300)
If parking on a hill, shift the shift lever to 1 or R as needed.
Set the parking brake. (P. 307)
Vehicles without smart entry & start system:
Turn the engine switch to the “LOCK” position to stop the engine.
Vehicles with smart entry & start system:
Press the engine switch to stop the engine.
Lock the door, making sure that you have the key on your person.
If parking on a hill, block the wheels as needed.
Automatic transmission
Make sure that the parking brake is set and shift the shift lever to D.
Gently depress the accelerator pedal.
Release the parking brake.
Manual transmission
With the parking brake firmly set and the clutch pedal fully
depressed, shift the shift lever to 1.
Lightly depress the accelerator pedal at the same time as gradually
releasing the clutch pedal.
Release the parking brake.
Starting off on a steep uphill
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2574-1. Before driving
4
Driving
HILUX_OM_OM0K321E_(EE)
■When starting off on an uphill (vehicles with hill-start assist control sys-
tem)
The hill-start assist control will activate. ( P. 422)
■ Driving in the rain
● Drive carefully when it is raining, because visibility will be reduced, the win-
dows may become fogged-up, and the road will be slippery.
● Drive carefully when it starts to rain, because the road surface will be espe-
cially slippery.
● Refrain from high speeds when driving on an expressway in the rain,
because there may be a layer of water between the tires and the road sur-
face, preventing the steering and brakes from operating properly.
■ Engine speed while driving (automatic transmission)
In the following conditions, the engine speed may become high while driving.
This is due to automatic up-shifting c ontrol or down-shifting implementation to
meet driving conditions. It does not indicate sudden acceleration.
● The vehicle is judged to be driving uphill or downhill
● When the accelerator pedal is released
■ Restraining the engine output (Brake Override System)
● When the accelerator and brake pedals are depressed at the same time, the
engine output may be restrained.
● Vehicles without multi-information display: A warning light comes on while
the system is operating. ( P. 637)
● Vehicles with multi-information display: A warning message is displayed on
the multi-information display while the system is operating. ( P. 645)
■ Breaking in your new Toyota
To extend the life of the vehicle, observing the following precautions is recom-
mended:
● For the first 300 km (200 miles):
Avoid sudden stops.
● For the first 800 km (500 miles) (models for model code destination W*):
Do not tow a trailer. ( P. 269)
*: See “Checking your vehicle’s model” if you are not sure of which model
your vehicle is. ( P. 1 2 )
● For the first 1000 km (600 miles):
• Do not drive at extremely high speeds.
• Avoid sudden acceleration.
• Do not drive continuously in the low gears.
• Do not drive at a constant speed for extended periods.
• Do not drive slowly with the manual transmission in a high gear.

2584-1. Before driving
HILUX_OM_OM0K321E_(EE)
■ Idling time before engine stop (diesel engine only)
To prevent damage to the turbocharger, allow the engine to idle immediately
after high-load driving.
*: See “Checking your vehicle’s model” if you are not sure of which model
your vehicle is. ( P. 12)
■ Operating your vehicle in a foreign country
Comply with the relevant vehicle registration laws and confirm the availability
of the correct fuel. ( P. 695)
■ Eco-friendly driving
 P. 140
■ After driving on muddy roads in poor condition (for EURO VI models*)
Check the cooling fins of the urea injector and clear away any foreign objects
or substances such as leaves or mud. If any of the above parts is extremely
dirty or you are not sure of their condition, have your vehicle inspected by any
authorized Toyota retailer or Toyota authorized repairer, or any reliable
repairer.
*: EURO VI is an emission standard. If it is not clear that your vehicle meets
relevant standards, contact any authorized Toyota retailer or Toyota autho-
rized repairer, or any reliable repairer.
Driving conditionIdling time
Normal city driving or high-speed driving (at the
highway speed limit or recommended speed)Not necessary
Steep hill driving, continuous driving (race track
driving etc.), or towing a trailer or another vehicle
(models for model code destination W*)
Approximately
1 minute

2594-1. Before driving
4
Driving
HILUX_OM_OM0K321E_(EE)
WARNING
Observe the following precautions.
Failure to do so may result in death or serious injury.
■ When starting the vehicle
On vehicles with automatic transmission, always keep your foot on the
brake pedal while stopped with the engine running. This prevents the vehi-
cle from creeping.
■ When driving the vehicle
● Do not drive if you are unfamiliar with the location of the brake and accel-
erator pedals to avoid depressing the wrong pedal.
• Accidentally depressing the accelerator pedal instead of the brake
pedal will result in sudden acceleration that may lead to an accident.
• When backing up, you may twist your body around, leading to a diffi-
culty in operating the pedals. Make sure to operate the pedals properly.
• Make sure to keep a correct driving posture even when moving the
vehicle only slightly. This allows you to depress the brake and accelera-
tor pedals properly.
• Depress the brake pedal using your right foot. Depressing the brake
pedal using your left foot may delay response in an emergency, result-
ing in an accident.
● Do not drive the vehicle over or stop the vehicle near flammable materials.
The exhaust system and exhaust gases can be extremely hot. These hot
parts may cause a fire if there is any flammable material nearby.
● During normal driving, do not turn off the engine. Turning the engine off
while driving will not cause loss of steering or braking control, but the
power assist to these systems will be lost. This will make it more difficult to
steer and brake, so you should pull over and stop the vehicle as soon as it
is safe to do so.
However, in the event of an emergency, such as if it becomes impossible
to stop the vehicle in the normal way: P. 625

2604-1. Before driving
HILUX_OM_OM0K321E_(EE)
WARNING
Observe the following precautions.
Failure to do so may result in death or serious injury.
■ When driving the vehicle
● Use engine braking (downshift) to maintain a safe speed when driving
down a steep hill.
Using the brakes continuously may cause the brakes to overheat and lose
effectiveness. ( P. 2 9 4 )
● Do not adjust the positions of the steering wheel, the seat, or the inside or
outside rear view mirrors while driving.
Doing so may result in a loss of vehicle control.
● Always check that all passengers’ arms, heads or other parts of their body
are not outside the vehicle.
● On vehicles with manual transmission, observe the following to prevent
the clutch from being damaged.
• Do not operate the clutch halfway for a long period of time unless it is
necessary.
• Do not operate the clutch half or partial engaged to control the vehicle
speed, such as to drive the vehicle at a low speed, to hold the vehicle
on a slope, etc.
• Do not depress the brake pedal during operating the clutch half or par-
tial engaged.
Doing so could not only speed up the clutch wear, but also damage the
clutch or even cause a fatal accident such as vehicle fire.
■ When driving on slippery road surfaces
● Sudden braking, acceleration and steering may cause tire slippage and
reduce your ability to control the vehicle.
● Sudden acceleration, engine braking due to shifting, or changes in engine
speed could cause the vehicle to skid.
● After driving through a puddle, lightly depress the brake pedal to make
sure that the brakes are functioning properly. Wet brake pads may prevent
the brakes from functioning properly. If the brakes on only one side are wet
and not functioning properly, steering control may be affected.

2614-1. Before driving
4
Driving
HILUX_OM_OM0K321E_(EE)
WARNING
Observe the following precautions.
Failure to do so may result in death or serious injury.
■ When shifting the shift lever
● On vehicles with automatic transmission, do not let the vehicle roll back-
wards while the shift lever is in a driving position, or roll forward while the
shift lever is in R.
Doing so may cause the engine to stall or lead to poor brake and steering
performance, resulting in an accident or damage to the vehicle.
● On vehicles with automatic transmission, do not shift the shift lever to P
while the vehicle is moving.
Doing so can damage the transmission and may result in a loss of vehicle
control.
● Do not shift the shift lever to R while the vehicle is moving forward.
Doing so can damage the transmission and may result in a loss of vehicle
control.
● Do not shift the shift lever to a driving position while the vehicle is moving
backward.
Doing so can damage the transmission and may result in a loss of vehicle
control.
● Moving the shift lever to N while the vehicle is moving will disengage the
engine from the transmission. Engine braking is not available when N is
selected.
● On vehicles with automatic transmission, be careful not to shift the shift
lever with the accelerator pedal depressed. Shifting the shift lever to a
gear other than P or N may lead to unexpected rapid acceleration of the
vehicle that may cause an accident.
■ If you hear a squealing or scraping noise (brake pad wear indicators)
Have the brake pads checked and replaced by any authorized Toyota
retailer or Toyota authorized repairer, or any reliable repairer as soon as
possible.
Rotor damage may result if the pads are not replaced when needed.
It is dangerous to drive the vehicle w hen the wear limits of the brake pads
and/or those of the brake discs are exceeded.

2624-1. Before driving
HILUX_OM_OM0K321E_(EE)
WARNING
Observe the following precautions.
Failure to do so may result in death or serious injury.
■ When the vehicle is stopped
● Do not race the engine.
If the vehicle is in any gear other than P (vehicles with automatic transmis-
sion only) or N, the vehicle may accelerate suddenly and unexpectedly,
causing an accident.
● On vehicles with automatic transmission, in order to prevent accidents due
to the vehicle rolling away, always keep depressing the brake pedal while
the engine is running, and apply the parking brake as necessary.
● If the vehicle is stopped on an incline, in order to prevent accidents caused
by the vehicle rolling forward or backward, always depress the brake pedal
and securely apply the parking brake as needed.
● Avoid revving or racing the engine.
Running the engine at high speed while the vehicle is stopped may cause
the exhaust system to overheat, which could result in a fire if combustible
material is nearby.
■ When the vehicle is parked
● Do not leave glasses, cigarette lighters, spray cans, or soft drink cans in
the vehicle when it is in the sun.
Doing so may result in the following:
• Gas may leak from a cigarette lighter or spray can, and may lead to a
fire.
• The temperature inside the vehicle may cause the plastic lenses and
plastic material of glasses to deform or crack.
• Soft drink cans may fracture, causing the contents to spray over the
interior of the vehicle, and may also cause a short circuit in the vehicle’s
electrical components.
● Do not leave cigarette lighters in the vehicle. If a cigarette lighter is in a
place such as the glove box or on the floor, it may be lit accidentally when
luggage is loaded or the seat is adjusted, causing a fire.
● Do not attach adhesive discs to the windshield or windows. Do not place
containers such as air fresheners on the instrument panel or dashboard.
Adhesive discs or containers may act as lenses, causing a fire in the vehi-
cle.
● Do not leave a door or window open if the curved glass is coated with a
metallized film such as a silver-colored one. Reflected sunlight may cause
the glass to act as a lens, causing a fire.

2634-1. Before driving
4
Driving
HILUX_OM_OM0K321E_(EE)
WARNING
Observe the following precautions.
Failure to do so may result in death or serious injury.
■ When the vehicle is parked
● Always apply the parking brake, shift the shift lever to P (vehicles with
automatic transmission only), stop the engine and lock the vehicle.
Do not leave the vehicle unattended while the engine is running.
If the vehicle is parked with the shift lever in P but the parking brake is not
set, the vehicle may start to move, possibly leading to an accident.
● Do not touch the exhaust pipes while the engine is running or immediately
after turning the engine off.
Doing so may cause burns.
■ When taking a nap in the vehicle
Always turn the engine off. Otherwise, if you accidentally move the shift
lever or depress the accelerator pedal, this could cause an accident or fire
due to engine overheating. Additionally, if the vehicle is parked in a poorly
ventilated area, exhaust gases may collect and enter the vehicle, leading to
death or a serious health hazard.
■ When braking
● When the brakes are wet, drive more cautiously.
Braking distance increases when the brakes are wet, and this may cause
one side of the vehicle to brake differently than the other side. Also, the
parking brake may not securely hold the vehicle.
● If the brake booster device does not operate, do not follow other vehicles
closely and avoid hills or sharp turns that require braking. In this case,
braking is still possible, but the brake pedal should be depressed more
firmly than usual. Also, the braking distance will increase. Have your
brakes fixed immediately.
● Do not pump the brake pedal if the engine stalls.
Each push on the brake pedal uses up the reserve for the power-assisted
brakes.
● The brake system consists of 2 individual hydraulic systems: If one of the
systems fails, the other will still operate. In this case, the brake pedal
should be depressed more firmly than usual and the braking distance will
increase.
Have your brakes fixed immediately.
■ If the vehicle becomes stuck (4WD models)
Do not spin the wheels excessively when any of the tires is up in the air, or
the vehicle is stuck in sand, mud, etc. This may damage the driveline com-
ponents or propel the vehicle forward or backward, causing an accident.