brake fluid TOYOTA LAND CRUISER 1986 Factory Service Manual

F09992
- DIAGNOSTICSABS & VEHICLE STABILITY CONTROL (VSC) &
BRAKE ASSIST (BA) SYSTEMDI-655
848 Author
: Date
:
2004 LAND CRUISER (RM1071U)
Check for Fluid Leakage
Check for fluid leakage from the actuator or hydraulic lines.
DICAE-01

DIC8N-01
Vehicle Brought to Workshop
Customer Problem Analysis
P. DI-503
Check and Clear DTC (Precheck)
P. DI-505Items inside
are titles of pages in this manual,
with the page number in the bottom portion. See
the pages for detailed explanations.
Problem Symptom ConfirmationSymptom Simulation
P. IN-26
Symptom
does not occur
Symptom
occurs
DTC Check
P. DI-505
Sensor CheckCircuit Inspection
P. DI-615 - DI-653
DTC Chart
P. DI-518 Malfunction codeProblem Symptoms Table
P. DI-526
Check for Fluid Leakage
P. DI-655
Identification of Problem
Normal code
Repair
Confirmation Test
End
1
2
3
4
5
67
89
10
11
Step 2, 5, 8, 9, 11:
Diagnostic steps permitting the use of the
hand-held tester or break-out-box.
Fail safe function:
When a failure occurs in the ABS & BA & TRAC & VSC systems, the ABS and VSC warning lights are lit and
ABS & BA & TRAC & VSC operation is prohibited. In addition to this, when the failure which disables EBD opera-
tion occurs, the BRAKE warning light is lit as well and EBD operation is prohibited. DI-502
- DIAGNOSTICSABS & VEHICLE STABILITY CONTROL (VSC) &
BRAKE ASSIST (BA) SYSTEM
695 Author
: Date
:
2004 LAND CRUISER (RM1071U)
ABS & VEHICLE STABILITY CONTROL (VSC) & BRAKE
ASSIST (BA) SYSTEM
HOW TO PROCEED WITH TROUBLESHOOTING
Troubleshoot in accordance with the procedure on the following pages.

DI3BQ-04
- DIAGNOSTICSAUTOMATIC TRANSMISSION
DI-389
582 Author
: Date
:
2004 LAND CRUISER (RM1071U)
DIAGNOSTIC TROUBLE CODE CHART
If a DTC is displayed during the DTC check, check the circuit listed for that code in the table below and pro-
ceed to the page given.
*
1:
...MIL light up
DTC No.
(See Page)Detection ItemTrouble AreaMIL *1Memory
P0500
(DI-274)Vehicle Speed Sensor ºAº
Open or short in No. 1 vehicle speed sensor circuit
No. 1 vehicle speed sensor
Combination meter
ECM


P0705
(DI-402)Transmission Range Sensor Cir-
cuit Malfunction (PRNDL Input)Short in park/neutral position switch circuit
Park/neutral position switch
ECM


P0710
(DI-410)Transmission Fluid Temperature
Sensor ºAº CircuitOpen or short in ATF temperature sensor No.1 circuit
ATF temperature sensor No.1
ECM


P0711
(DI-415)Transmission Fluid Temperature
Sensor ºAº PerformanceATF temperature sensor No.1
ECM

P0712
(DI-410)Transmission Fluid Temperature
Sensor ºAº Circuit Low InputShort in ATF temperature sensor No.1 circuit
ATF temperature sensor No.1
ECM


P0713
(DI-410)Transmission Fluid Temperature
Sensor ºAº Circuit High InputOpen in ATF temperature sensor No.1 circuit
ATF temperature sensor No.1
ECM


P0717
(DI-418)Input Speed Sensor Circuit No
SignalOpen or short in speed sensor NT circuit
Speed sensor NT
ECM


P0722
(DI-421)Output Speed Sensor
Open or short in speed sensor SP2 circuit
Speed sensor SP2
ECM


P0724
(DI-424)Brake Switch ºBº Circuit High
Short in stop light switch circuit
Stop light switch
ECM


P0748
(DI-426)Pressure Control Solenoid ºAº
Electrical
(Shift Solenoid Valve SL1)Open or short in shift solenoid valve SL1 circuit
Shift solenoid valve SL1
ECM


P0751
(DI-433)Shift Solenoid ºAº Performance
(Shift Solenoid Valve S1)
Shift solenoid valve S1 is stuck open or closed
Valve body is blocked up or stuck
Shift solenoid valve S1
Automatic transmission assembly
ECM


P0756
(DI-437)Shift Solenoid ºBº Performance
(Shift Solenoid Valve S2)
Shift solenoid valve S2 is stuck open or closed
Valve body is blocked up or stuck
Shift solenoid valve S2
Automatic transmission assembly
ECM


P0771
(DI-441)Shift Solenoid ºEº Performance
(Shift Solenoid Valve SR)
Shift solenoid valve SR is stuck open or closed
Shift solenoid valve SL1 is stuck open or closed
Valve body is blocked up or stuck
Shift solenoid valve SR
Shift solenoid valve SL1
Automatic transmission assembly
ECM



DI-376
- DIAGNOSTICSAUTOMATIC TRANSMISSION
569 Author
: Date
:
14. MECHANICAL SYSTEM TESTS
(a) Measure the stall speed.
The object of this test is to check the overall performance of the transmission and engine by measuring
the stall speeds in the D and R positions.
NOTICE:

Do the test at normal operating fluid temperature 70 to 80 °C (158 to 176 °F).

Do not continuously run this test longer than 5 seconds.

To ensure safety, conduct this test in a wide, clear level area which provides good traction.

The stall test should always be carried out in pairs. One technician should observe the condi-
tions of wheels or wheel stoppers outside the vehicle while the other is doing the test.
(1) Chock all 4 wheels.
(2) Connect an OBD II scan tool or hand-held tester to DLC3.
(3) Fully apply the parking brake.
(4) Keep your left foot pressing firmly on the brake pedal.
(5) Start the engine.
(6) Shift into the D position. Press all the way down on the accelerator pedal with your right foot.
Quickly read the stall speed at this time.
Stall speed: 2,150 ± 150 rpm
(7) Do the same test in R position.
Stall speed: 2,150 ± 150 rpm
Evaluation:
ProblemPossible cause
(a) Engine stall speed low in D and R positions

Engine output may be insufficient

Stator one-way clutch is not operating properly
HINT: If the value is less than the specified value by 600 rpm or
more, the torque converter could be faulty.
(b) Engine stall speed high in D position

Line pressure too low

Clutch No. 1 (C
1) slipping

One-way clutch No.3 (F
3) not operating properly
(c) Engine stall speed high in R position

Line pressure too low

Brake No. 4 (B
4) slipping

Clutch No. 3 (C
3) slipping

One-way clutch No.1 (F
1) not operating properly
(d) Engine stall speed high in D and R positions
Line pressure too low

Improper fluid level

- DIAGNOSTICSAUTOMATIC TRANSMISSION
DI-377
570 Author
: Date
:
(b) Measure the time lag.
When the shift lever is shifted while the engine is idling, there will be a certain time lapse or lag before
the shock can be felt. This is used for checking the condition of the clutch and brake.
NOTICE:

Do the test at normal operating fluid temperature 70 to 80 °C (158 to 176 °F).

Be sure to allow 1 minute interval between tests.

Take 3 measurements and take the average value.
(1) Fully apply the parking brake.
(2) Start the engine and check idle speed.
Idle speed (In N position and air conditioner OFF): 700 ± 50 rpm.
(3) Shift the shift lever from N to D position. Using a stop watch, measure the time from when the
lever is shifted until the shock is felt.
Time lag:
N " D Less than 1.2 seconds
(4) In the same manner, measure the time lag for N " R.
Time lag:
N " R Less than 1.5 seconds
Evaluation (If N " D time or N " R time lag is longer than the specified):
ProblemPossible cause
N " D time lag is longer

Line pressure too low

Clutch No. 1 (C
1) worn

One-way clutch No.3 (F
3) not operating properly
N " R time lag is longer

Line pressure too low

Clutch No. 3 (C
3) worn

Brake No. 4 (B
4) worn

One-way clutch No.1 (F
1) not operating properly

D12745
SST
SST
DI-378
- DIAGNOSTICSAUTOMATIC TRANSMISSION
571 Author
: Date
:
15. HYDRAULIC TEST
Measure the line pressure.
NOTICE:

Do the test at normal operation fluid temperature 70
to 80°C (158 to 176°F).

The line pressure test should always be carried out in
pairs. One technician should observe the conditions
of wheels or wheel stoppers outside the vehicle while
the other is doing the test.

Be careful to prevent SST's hose from interfering with
the exhaust pipe.

This check must be conducted after checking and ad-
justing engine.

Perform under condition that A/C is OFF.

When conducting stall test, do not continue more
than 10 seconds.
(1) Warm up the ATF.
(2) Remove the test plug on the transmission case cen-
ter right side and connect SST.
SST 09992-00095 (09992-00231, 09992-00271)
(3) Fully apply the parking brake and chock the 4
wheels.
(4) Start the engine and check idling speed.
(5) Keep your left foot pressing firmly on the brake ped-
al and shift into D position.
(6) Measure the line pressure when the engine is idling.
(7) Depress the accelerator pedal all the way down.
Quickly read the highest line pressure when engine
speed reaches stall speed.
(8) In the same manner, do the test in R position.
Specified line pressure:
ConditionD position kPa (kgf/cm2
, psi)R position kPa (kgf/cm2, psi)
Idling362 to 420 (3.7 to 4.2, 53 to 59)500 to 580 (5.1 to 5.9, 73 to 84)
Stall1,360 to 1,460 (13.8 to 14.9, 196 to 212)1,295 to 1,415 (13.2 to 14.4, 188 to 205)
Evaluation
ProblemPossible cause
If the measured value at all positions are higher
Shift solenoid valve SLT defective

Regulator valve defective
If the measured value at all positions are lower

Shift solenoid valve SLT defective

Regulator valve defective

Oil pump defective
If pressure is low in the D position only
D position circuit fluid leakage

Clutch No. 1 (C
1) defective
If pressure is low in the R position only

R position circuit fluid leakage

Clutch No. 3 (C
3) defective

Brake No. 4 (B
4) defective

2004 LAND CRUISER (EWD548U)
8B HOW TO USE THIS MANUAL
The ground points circuit diagram shows the connections from all major parts to the respective ground points. When
troubleshooting a faulty ground point, checking the system circuits which use a common ground may help you identify
the problem ground quickly. The relationship between ground points (
EA, IB and IC shown below) can also be
checked this way.
5
5
5
5
4
44
4
4 BA15IB18EA2
ID115
IC33 IA12 E 3
W-BW-B W-B W-B W-B
W-B
W-B
W-B
W-B W-B
W-B
W-B W-B
W-B
W-B W-B W-BW-B W-B W-B W-B
W-B
W-B
W-B
W-B W-B W-B
W-B
BR
W-B
BR BRW-BW-B W-B
W-B
W-B
W-B
W-B W-B W-B
W-B
W-B W-B
W-B
W-B
BR W-B
BR BR
BR W-B (4A-GZE)
W-B W-BI 2
I 2
B 5 I 5 I 5 I 5
B 5
B 5
B 5
I 5
I 5
I 3 I 3 E 3
E 3
E 3
E 2
E 4
E 5
E 4
E 5
E 6 E 4 E 4
B 4
EA I 4
B 4
B 4
I 4 I 8
IB IC 443E5
3E6 3G13 3F3 3D1 3B7W-B
W-B
W-B W-B W-B
W-B
W-B
W-B
W-B
W-B
W-B
W-B
W-B
W-B W-BI 6
I 6
I 2 3C7
10A A A A
A
A
Junction
Connector J 1
W-B
W-B
W-B W-B
BR W-B W-B
W-B
W-B W-B
W-B
I GROUND POINT
FAN MAIN Relay
FAN MAIN Relay
A/C Relay No.2
A/C Relay No.3
Radiator Fan Motor
Headlight Cleaner Relay
Headlight LH
Headlight RH
Front Fog Light LH
Brake Fluid Level SW Front Fog Light RH Front Turn Signal Light RH
Front Clearance Light RH
Front Turn Signal Light LH
Front Clearance Light LH
Door Lock Control SW
Door Courtesy SW RH
Door Lock Motor RH
Door Lock Control Relay
Blower Resistor
Idle-Up SW
A/C Amplifier
Radio and Player
HEATER Relay
Auto Antenna MotorA/C Control Assembly
Blower Motor
Blower SW
Parking Brake SW
Combination Meter
Combination SW
Cruise Control ECU
Remote Control Mirror SW
Turn Signal Flasher
Defogger SW
Unlock Warning SW
Power Window Master SW
Power Window Control
Relay
Door Courtesy SW LH
Door Lock Control SW
Door Lock Motor LH
Fuel Control SW
Woofer Speaker Amplifier
Combination Meter
Combination Meter
Fuel Sender Cigarette Lighter
O/D Main SW
Clock
Combination SW
*The system shown here is an EXAMPLE ONLY. It is different to the actual circuit shown in the SYSTEM CIRCUITS SECTION.

2004 LAND CRUISER (EWD548U)
234VSC
1. ABS Operation
If the brake pedal is depressed suddenly, the ABS controls the hydraulic pressure of the wheel cylinders for all the four
wheels to automatically avoid wheel locking and ensure the directional and steering stability of the vehicle. If the brake pedal
is depressed suddenly, the ABS & BA & TRAC & VSC ECU controls the solenoids in the actuators using the signals from the
sensors to move the brake fluid to the reservoir in order to release the braking pressure applied to the wheel cylinder. If the
ABS & BA & TRAC & VSC ECU detects that the fluid pressure in the wheel cylinder is insufficient, the ECU controls the
solenoids in the actuators to increase the braking pressure.
2. Traction Control Operation
The traction control system controls the engine torque, the hydraulic pressure of the driving wheel cylinders, slipping of the
wheels which may occur at start or acceleration of the vehicle, to ensure an optimal driving power and vehicle stability
corresponding to the road conditions.
3. VSC Operation
Unexpected road conditions, vehicle speed, emergency situation, and any other external factors may cause large under- or
over-steering of the vehicle. If this occurs, the VSC system automatically controls the engine power and wheel brakes to
reduce the under- or over-steering.
To reduce large over-steering :
If the VSC system determines that the over-steering is large, it activates the brakes for the outer turning wheels depending
on the degree of the over-steering to produce the moment toward the outside of the vehicle and reduce the over-steering.
To reduce large under-steering :
If the VSC system determines that the under-steering is large, it controls the engine power and activates the rear wheel
brakes to reduce the under-steering.
VSC indicator light
If an error occurs in the VSC system, the VSC indicator lights up to warn the driver.
4. Traction Mode and VSC Function
When the center differential of the transfer is locked, the VSC function is turned off. At this time, the VSC OFF indicator light
in the combination meter will come on, and informs the driver that the VSC function is OFF.
5. Mutual System Control
To efficiently operate the VSC system at its optimal level, the VSC system and other control systems are mutually controlled
while the VSC system is being operated.
Engine throttle control
The engine power does not interfere with the VSC brake control by controlling the opening of the throttle and reducing the
engine output.
Engine control and electronically controlled transmission control
The strong braking force does not interfere with the braking force control of the VSC system by turning off the accel. and
reducing changes in the driving torque at shift-down.
VSC system operation indication
The slip indicator light flashes and the buzzer sounds intermittently to warn the driver that the current road is slippery, while
the VSC system is being operated.
6. Fail Safe Function
If an error occurs in the ABS & BA & TRAC & VSC ECU, sensor signals, and/or actuators, the ABS & BA & TRAC & VSC
ECU inhibits the brake actuator control and inputs the error signal to the engine control module. According to the error signal,
the brake actuator turns off the solenoid and the engine control module rejects any electronically controlled throttle open
request from the VSC system. As a result, the vehicle functions without the ABS, BA, TRAC, and VSC systems.
System Outline

MA02R-05
MA-4
- MAINTENANCEUNDER HOOD
52 Author
: Date
:
2004 LAND CRUISER (RM1071U)
UNDER HOOD
GENERAL MAINTENANCE
1. GENERAL NOTICE

Maintenance items may vary from country to country. Check the owner's manual supplement in which
the maintenance schedule is shown.

Every service item in the periodic maintenance schedule must be performed.

Periodic maintenance service must be performed according to whichever interval in the periodic main-
tenance schedule occurs first, the odometer reading (miles) or the time interval (months).

Maintenance services after the last period should be performed at the same interval as before unless
otherwise noted.

Failure to do even one item can cause the engine to run poorly and increase exhaust emissions.
2. WINDSHIELD WASHER FLUID
Check that there is sufficient fluid in the tank.
3. ENGINE COOLANT LEVEL
Check that the coolant level is between the LEVEL lines on the see-through reservoir at normal tem-
perature (20°C (68°F)).
4. RADIATOR AND HOSES
(a) Check that the front of the radiator is clean and not blocked with leaves, dirt or bugs.
(See page CO-14)
(b) Check the hoses for cracks, kinks, rot or loose connections.
5. BATTERY ELECTROLYTE LEVEL

Check the indicator.

When the indicator color is blue, the condition is satisfactory. A red color indicates that distilled water
must be added, and white indicates that charging is necessary.
6. BRAKE FLUID LEVELS
Check that the brake fluid level is near the upper level line on the see-through reservoir.
(See page BR-4)
7. ENGINE DRIVE BELTS
Check drive belt for fraying, cracks, wear or oiliness.
8. ENGINE OIL LEVEL
Check the level on the dipstick with the engine turned off.
9. POWER STEERING FLUID LEVEL

Check the level on the dipstick.

The level should be in the ºHOTº or ºCOLDº range depending on the fluid temperature.
10. AUTOMATIC TRANSMISSION FLUID LEVEL
Visually check the overflow plug and oil pan for fluid leaks or traces of fluid.

PP0CK-03
- PREPARATIONBRAKE
PP-57
11 6 Author
: Date
:
2004 LAND CRUISER (RM1071U)
LUBRICANT
ItemCapacityClassification
Brake fluid-SAE J1703 or FMVSS No. 116 DOT3