diff TOYOTA LAND CRUISER 1996 J80 Service Manual

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PREPARATION SUSPENSION AND AXLE
PP−43
92
Author: Date:
1996 LAND CRUISER (RM451U)
09504−00011Differential Side Bearing
Adjusting Nut WrenchFront differential
Rear differential
09504−22011Differential Side Bearing
ReplacerRear differential
09506−35010Differential Drive Pinion Rear
Bearing ReplacerRear differential
Rear suspension
09509−25011Rear Axle Bearing Lock Nut
WrenchRear axle
09517−36010Rear Axle Shaft Oil Seal
Replacer −Rear axle
09550−10013Replacer Set ”B”Rear differential
Rear suspension
(09553−10010)Differential Side Bearing
Replacer
(09557−10011)Differential Drive Pinion
Front Bearing Replacer
09550−60010Differential Side Bearing
ReplacerRear differential
09556−22010Drive Pinion Front Bearing
RemoverFront differential
Rear differential
09605−60010Steering Knuckle Bearing Cup
Replacer−Front axle
09606−60020Steering Knuckle Bearing RemoverFront axle
09607−60020Front Wheel Adjusting Nut WrenchFront axle
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PP−44
−
PREPARATION SUSPENSION AND AXLE
93
Author: Date:
1996 LAND CRUISER (RM451U)
09611−22012Tie Rod End PullerFront axle
09612−65014Steering Worm Bearing PullerFront axle
(09612−01010)Claw ”A”
(09612−01050)Hanger Pin with Nut
09618−60010Front Axle & Drive Shaft Bearing
ReplacerFront axle
09710−22021Front Suspension Bushing Tool
SetRear suspension
(09710−01071)Lower Arm Bushing Remover
09710−22042Rear Suspension Bushing Tool SetFront suspension
(09710−02051)Base
(09710−02061)Replacer
(09710−02071)Bushing Remover & Replacer
09710−30050Suspension Arm Bushing ReplacerFront suspension
09726−40010Lower Control Shaft Bearing
ReplacerFront differential
Rear differential
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PREPARATION SUSPENSION AND AXLE
PP−45
94
Author: Date:
1996 LAND CRUISER (RM451U)
09727−30021Coil Spring Compressor
09950−00020Bearing RemoverFront differential
Rear differential
09950−30011Puller A SetFront differential
Rear differential
(09951−03010)Upper Plate
(09953−03010)Center Bolt
(09954−03010)Arm
(09955−03030)Lower Plate 130
(09956−03020)Adapter 18
09950−40011Puller B SetFront differential
Rear differential
(09951−04010)Hanger 150
(09952−04010)Slide Arm
(09953−04020)Center Bolt 150
(09954−04010)Arm 25
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PP−46
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PREPARATION SUSPENSION AND AXLE
95
Author: Date:
1996 LAND CRUISER (RM451U)
(09955−04011)Claw No.1
(09955−04061)Claw No.6
(09957−04010)Attachment
(09958−04011)Holder
09950−60010Replacer SetFront differential
Rear differential
Rear suspension
(09951−00480)Replacer 48
(09951−00490)Replacer 49
(09951−00540)Replacer 54
09950−60020Replacer Set No.2Front axle
Rear axle
Rear differential
(09951−00710)Replacer 71
(09951−00720)Replacer 72
(09951−00810)Replacer 81
(09951−00890)Replacer 89
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PREPARATION SUSPENSION AND AXLE
PP−47
96
Author: Date:
1996 LAND CRUISER (RM451U)
(09951−00910)Replacer 91
09950−70010Handle SetFront axle
Front suspension
Rear axle
Rear differential
Rear suspension
(09951−07100)Handle 100
(09951−07150)Handle 150
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PP3KO−01
PP−48
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PREPARATION SUSPENSION AND AXLE
1996 LAND CRUISER (RM451U)
RECOMMENDED TOOLS
09025−00010Small Torque Wrench (30 kgf −cm)Front differential
Rear differential
09031−00030Pin Punch .Front differential
09040−00011Hexagon Wrench Set .Front differential
(09043−20060)Socket Hexagon Wrench 6.
09044−00020Torx Socket E10 .Rear differential
09082−00050TOYOTA Electrical Tester Set.Differential locking system
09905−00012Snap Ring No.1 Expander .Front axle
Front differential
09905−00013Snap Ring Pliers .Front axle
Front differential
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PP2YE−01
PP−50
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PREPARATION SUSPENSION AND AXLE
1996 LAND CRUISER (RM451U)
LUBRICANT
ItemCapacityClassification
Differential oil
Front w/o Dfferential lock w/ Dfferential lock
Rear
2.80 liters (2.9 US qts, 2.5 lmp. qts)
2.65 liters (2.8 US qts, 2.3 lmp. qts)
3.25 liters (3.4 US qts, 2.9 lmp. qts)
Hypoid gear oil API GL− 5
Above − 18°C (0° F) SAE 90
Below − 18°C (0° F) SAE 80W− 90 or 80W
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PP2YF−02
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PREPARATION SUSPENSION AND AXLE
PP−51
1996 LAND CRUISER (RM451U)
SSM (Special Service Materials)
08826−00090Seal Packing 1281,
THREE BOND 1281 or equivalent
(FIPG)Front differential
Rear differential
Differential locking system
08833−00080Adhesive 1344
THREE BOND 1344
LOCTITE 242 or equivalentFront differential
Rear differential
Differential locking system
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PP2YQ−02
PP−64
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PREPARATION SUPPLEMENTAL RESTRAINT SYSTEM
1996 LAND CRUISER (RM451U)
EQUIPMENT
Bolt
Length: 35 mm (1.38 in.)
Pitch: 1.0 mm (0.039 in.)
Diam: 6.0 mm (0.236 in.)Airbag disposal
Rope (no projections, difficult to break)Airbag disposal
Tire
Width: 185 mm (7.28 in.)
Inner diam: 360 mm (14.17 in.)Airbag disposal
Tire with disc wheel
Width: 185 mm (7.28 in.)
Inner diam: 360 mm (14.17 in.)Airbag disposal
Torque wrenchSteering wheel pad
Vinyl bagAirbag disposal
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Z04247
ColorDrit Mark
Bearing Cup
Drit Mark
Yoke
Q07142
Type A Type B X
610.0 mm (24.016 in.)
Y
545.0 mm (21.457 in.)
X
Y Differential
Side
Z00755
PR0081
Q07338
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PROPELLER SHAFT SPIDER BEARING
PR−7
855
Author: Date:
1996 LAND CRUISER (RM451U)
5. SELECT SPIDER BEARING
Select the bearing according to whether or not there is a drill
mark on the yoke section.
YokeBearing (T ype A)Bearing (Type B)
w/ drill markw/ color mark (White)w/ color mark (Red)
No drill markNo color markNo color mark
HINT:
At time of the reassemble, there are 2 types of rear propeller
shafts, type A and type B. Referring to the illustration, measure
the distance between the welding points X and Y to identify
which of the 2 types is used for the vehicle.
6. INSTALL SPIDER BEARING
(a) Apply MP grease to a new spider and bearings.
NOTICE:
Be careful not to apply too much grease.
(b) Align the matchmarks on the yoke and flange.
(c) Fit the spider into the yoke.
(d) Using SST, install the bearings on the spider. SST 09332−25010
(e) Using SST, adjust both bearings so that the snap ring grooves are at maximum and equal widths.
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