fuel TOYOTA MR2 SPYDER 2003 W30 / 3.G Owner's Guide

1932003 MR2 from Aug. ’03 Prod. (OM17511U)
If you are a skilled doityourself
mechanic, the Toyota service manuals are
recommended. Please be aware that
doityourself maintenance can affect your
warranty coverage. See “Owner ’s Warranty
Information Booklet” or “Owner ’s Manual
Supplement” for the details.
General maintenance
Listed below are the general maintenance
items that should be performed as fre-
quently as specified. In addition to check-
ing the items listed, if you notice any
unusual noise, smell or vibration, you
should investigate the cause or take your
vehicle to your Toyota dealer or a quali-
fied service shop immediately. It is recom-
mended that any problem you notice be
brought to the attention of your dealer or
the qualified service shop for their advice.
CAUTION
Make these checks only with ade-
quate ventilation if you run the en-
gine.
IN THE ENGINE COMPARTMENT
Items listed below should be checked
from time to time, e.g. each time when
refueling.
Washer fluid
Make sure there is sufficient fluid in the
tank. See page 225 in Section 73 for
additional information.Engine coolant level
Make sure the coolant level is between
the “FULL” and “LOW” lines on the see
through reservoir when the engine is cold.
See page 208 in Section 72 for addition-
al information.
Radiator, condenser and hoses
Check that the front of the radiator and
condenser are clean and not blocked with
leaves, dirt, or insects. See page 209 in
Section 72 for additional information.
Battery electrolyte level
Make sure the electrolyte level of all bat-
tery cells is between upper and lower lev-
el lines on the case. Add only distilled
water when replenishing. See page 222 in
Section 73 for additional information.
Brake fluid level
Make sure the brake fluid level is correct.
See page 209 in Section 72 for addition-
al information.
Engine oil level
Check the level by the dipstick with the
engine turned off and the vehicle parked
on a level spot. See page 206 in Section
72 for additional information.
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1942003 MR2 from Aug. ’03 Prod. (OM17511U)
Power steering fluid level
Check the level through the reservoir. The
level should be in the “HOT” or “COLD”
range depending on the fluid temperature.
See page 210 in Section 72 for addition-
al information.
Exhaust system
If you notice any change in the sound of
the exhaust or smell exhaust fumes, have
the cause located and corrected immedi-
ately. (See “Engine exhaust cautions” on
page 133 in Section 2.)
INSIDE THE VEHICLE
Items listed below should be checked
regularly, e.g. while performing periodic
services, cleaning the vehicle, etc.
Lights
Make sure the headlights, stop lights, tail
lights, turn signal lights, and other lights
are all working. Check headlight aim.
Service reminder indicators and warning
buzzers
Check that all service reminder indicators
and warning buzzers function properly.
Steering wheel
Be alert for changes in steering condition,
such as hard steering or strange noise.Seats
Check that all seat controls such as seat
adjusters, seatback recliner, etc. operate
smoothly and that all latches lock securely
in any position. Check that the latches
lock securely.
Seat belts
Check that the seat belt system such as
buckles and retractors operate properly
and smoothly. Make sure the belt webbing
is not cut, frayed, worn or damaged.
Accelerator pedal
Check the pedal for smooth operation and
uneven pedal effort or catching.
Clutch pedal
Check the pedal for smooth operation.
Brake pedal
Check the pedal for smooth operation and
that the pedal has the proper clearance.
Check the brake booster function.
Brakes
At a safe place, check that the brakes do
not pull to one side when applied.
Parking brake
Check that the lever has the proper travel
and that, on a safe incline, your vehicle
is held securely with only the parking
brake applied.OUTSIDE THE VEHICLE
Items listed below should be performed
from time to time, unless otherwise
specified.
Fluid leaks
Check underneath for leaking fuel, oil, wa-
ter or other fluid after the vehicle has
been parked for a while. If you smell fuel
fumes or notice any leak, have the cause
found and corrected immediately.
Doors and trunk lid
Check that both the doors operate
smoothly and all latches lock securely.
Make sure the trunk lid secondary latch
secures the lid from opening when the
primary latch is released.
Tire pressure
Check the pressure with a gauge ev-
ery two weeks, or at least once a
month. See page 211 in Section 72
for additional information.
Tire surface and wheel nuts
Check the tires carefully for cuts,
damage or excessive wear. See page
213 in Section 72 for additional infor-
mation. When checking the tires,
make sure no nuts are missing, and
check the nuts for looseness. Tighten
them if necessary.
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1952003 MR2 from Aug. ’03 Prod. (OM17511U)
Be on the alert for changes in perfor-
mance, sounds, and visual tipoffs that
indicate service is needed. Some impor-
tant clues are as follows:
Engine missing, stumbling, or pinging
Appreciable loss of power
Strange engine noises
A leak under the vehicle (however, wa-
ter dripping from the air conditioning
after use is normal.)
Change in exhaust sound (This may
indicate a dangerous carbon monoxide
leak. Drive with the windows open and
have the exhaust system checked im-
mediately.)
Flatlooking tire; excessive tire squeal
when cornering; uneven tire wear
Vehicle pulls to one side when driving
straight on a level road
Strange noises related to suspension
movement
Loss of brake effectiveness; spongy
feeling brake or clutch pedal; pedal al-
most touches floor; vehicle pulls to one
side when braking
Engine coolant temperature continually
higher than normalIf you notice any of these clues, take your
vehicle to your Toyota dealer as soon as
possible. It probably needs adjustment or
repair.
CAUTION
Do not continue driving with the ve-
hicle unchecked. It could result in se-
rious vehicle damage and possibly
personal injury.
Some states have vehicle emission in-
spection programs which include OBD
(OnBoard Diagnostics) che
cks.
The OBD system monitors the operation
of the emission control system. When the
OBD system determines that a problem
exists somewhere in the emission control
system, the malfunction indicator lamp
comes on. In this case, your vehicle may
not pass the I/M test and need to be
repaired. Contact your Toyota dealer to
service the vehicle.
Even if the malfunction indicator lamp
does not come on, your vehicle may not
pass the I/M test as readiness codes
have not been set in the OBD system.
Readiness codes are automatically set
during ordinary driving. However, when the
battery is disconnected or run down, the
codes are erased. Also, depending on
your driving habits, the codes may not be
completely set.
Also, if the malfunction indicator lamp had
come on recently due to temporary mal-
function such as a loose fuel tank cap,
your vehicle may not pass the I/M test.
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Does your vehicle need
repairing? Emissions Inspection and
Maintenance (I/M) programs

2012003 MR2 from Aug. ’03 Prod. (OM17511U)
If you perform maintenance by yourself,
be sure to follow the correct procedure
given in this Section.
You should be aware that improper or in-
complete servicing may result in operating
problems.
Performing doityourself maintenance
during the warranty period may affect your
warranty coverage. Read the separate
Toyota Warranty statement for details and
suggestions.
This section gives instructions only for
those items that are relatively easy for an
owner to perform. As explained in Section
6, there are still a number of items that
must be done by a qualified technician
with special tools.
For information on tools and parts for do
ityourself maintenance, see “Parts and
tools” on page 203.
Utmost care should be taken when work-
ing on your vehicle to prevent accidental
injury. Here are a few precautions that
you should be especially careful to ob-
serve:CAUTION
When the engine is running, keep
hands, clothing, and tools away
from the moving fan and engine
drive belts. (Removing rings,
watches, and ties is advisable.)
Right after driving, the engine
compartment and trunk room—the
engine, radiator, exhaust manifold,
power steering fluid reservoir and
spark plug boots, etc.—will be hot.
So be careful not to touch them.
Oil, fluids and spark plugs may also
be hot.
If the engine is hot, do not remove
the coolant reservoir cap or air re-
lease valve or loosen the drain
plugs to prevent burning yourself.
Do not smoke, cause sparks or al-
low open flames around fuel or the
battery. Their fumes are flammable.
Do not get under your vehicle with
just the body jack supporting it. Al-
ways use automotive jack stands or
other solid supports.
Be sure that the ignition is off if
you work near the electric cooling
fans or radiator grille. With the
ignition on, the electric cooling fans
will automatically start to run if the
engine coolant temperature is high
and/or the air conditioning is on.
Use eye protection whenever you
work on or under your vehicle
where you may be exposed to flying
or falling material, fluid spray, etc.
Be extremely cautious when work-
ing on the battery. It contains poi-
sonous and corrosive sulfuric acid.
Warning: Battery posts, terminals
and related accessories contain lead
and lead compounds, chemicals
known to the State of California to
cause cancer and reproductive
harm. Wash hands after handling
Used engine oil contains potentially
harmful contaminants which may
cause skin disorders such as in-
flammation or skin cancer, so care
should be taken to avoid prolonged
and repeated contact with it. To re-
move used engine oil from your
skin, wash thoroughly with soap
and water.
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Doityourself service
precautions

2072003 MR2 from Aug. ’03 Prod. (OM17511U)
Recommended viscosity:SAE 5W30
OIL008
Outside temperature
SAE 5W30 is the best choice for good
fuel economy, and good starting in cold
weather.
If SAE 5W30 oil is not available, SAE
10W30 oil may be used. However, it
should be replaced with SAE 5W30 at
the next oil change.
SOIL13
API service symbol
ILSAC certification mark
Oil identification marks
Either or both API registered marks are
added to some oil containers to help
you select the oil you should use.
The API Service Symbol is located any-
where on the outside of the container.
The top portion of the label shows the oil
quality by API (American Petroleum
Institute) designations such as SL. The
center portion of the label shows the SAE
viscosity grade such as SAE 5W30.
“EnergyConserving” shown in the lower
portion, indicates that the oil has
fuelsaving capabilities.
The ILSAC (International Lubricant Stan-
dardization and Approval Committee) Certi-
fication Mark is displayed on the front of
the container.
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2122003 MR2 from Aug. ’03 Prod. (OM17511U)
Always use a tire pressure
gauge. The appearance of a tire
can be misleading. Besides, tire
inflation pressures that are even
just a few pounds off can degrade
ride and handling.
 Do not bleed or reduce tire
inflation pressure after driving.
It is normal for the tire inflation
pressure to be higher after driving.
 Never exceed the vehicle capac-
ity weight. The passenger and
luggage weight should be located
so that the vehicle is balanced.Tire pressure gauge
INSPECTION AND ADJUSTMENT
PROCEDURE 1. Remove the tire valve cap.
2. Press the tip of the tire pressure gauge to the tire valve.
3. Read the pressure using a gradua- tion of the gauge.
4. In case that the tire inflation pres- sure is not within the prescribed
range, insert the compressed air
from the valve. In case of applying
too much air, press the center of
t he valv e and releas e the air to ad-
just. 5. After completing the tire inflation
pressure measurement and ad-
justment, apply soap water to the
valve and check the leakage.
6. Install the tire valve cap.
If the gauge and the air pump are not
available, have your vehicle checked
by your Toyota dealer.
CAUTION
Be sure to reinstall the tire valve
caps. Without the valve caps, dirt
or moisture could get into the
valve core and cause air leakage.
If the caps have been lost, have
new ones put on as soon as pos-
sible.
Incorrect tire infl ation pressure may
waste fuel, reduce the comfort of driv-
ing, reduce tire life and make your ve-
hicle less safe to drive.
If a tire frequently needs refilling,
have it checked by your Toyota deal-
er.
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2372003 MR2 from Aug. ’03 Prod. (OM17511U)
SPECIFICATIONS
Specifications
Dimensions and weight238
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Engine 238
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Fuel 238
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Service specifications 239
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Tires 242
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Fuses 243
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03 07.07
SECTION 8

2382003 MR2 from Aug. ’03 Prod. (OM17511U)
Dimensions and weight
Overall length mm (in.) 3885 (153.0)
Overall width mm (in.) 1695 (66.7)
Overall height mm (in.) 1240 (48.8)
∗
Wheelbase mm (in.) 2450 (96.5)
Front tread mm (in.) 1475 (58.1)
Rear tread mm (in.) 1460 (57.5)
Vehicle capacity weight
(occupants + luggage)kg (lb.) 193 (425)
∗: Unladen vehicle
Engine
Model: 1ZZFE
Type: 4 cylinder in line, 4 cycle, gasoline
Bore and stroke, mm (in.): 79.0  91.5 (3.11  3.60)
Displacement, cm
3 (cu. in.):
1794 (109.5)
Fuel
Fuel type:
Unleaded gasoline, Octane Rating 87
(Research Octane Number 91) or higher
Fuel tank capacity, L (gal., Imp. gal.): 48 (12.7, 10.6)
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2442003 MR2 from Aug. ’03 Prod. (OM17511U)
SB73068a
Engine compartment
24. TAIL1 20 A: “TAIL2” “PANEL” fuses
25. D P/W 20 A: Power window system
26. P P/W 20 A: Power window system
27. RADIO1 15 A: Power antenna, radio
28. DOME 10 A: Clock
29. ECUB 10 A: Daytime running light
system, g auges and meters
30. TAIL2 10 A: Taillights, parking lights,
license plate lights, gauges and meters
31. PANEL 7.5 A: Clock, illuminations
32. RADIO2 7.5 A: Gauges and meters,
outside rear view mirror system, clock 33. CIG 15 A:
Cigarette lighter
34. I/UP 7.5 A: Engine idle up system
35. ALTS 7.5 A: Charging system
36. ECUB1 25 A: “ECUB” “DOME” fuses
37. SMTB 10A: Sequential manual trans-
mission system
38. HORN 10 A: Horn
39. HAZ 15 A: Turn signal lights, emergen-
cy flashers
40. AM2 15 A: Starter system, multiport
fuel injection system/sequential multi-
port fuel injection system, SRS airbag
system
41. IG2 15 A: Ignition system, multiport
fuel injection system/sequential multi-
port fuel injection system
42. EFI1 15 A: Multiport fuel injection sys-
tem/sequential multiport fuel injection
system, engine immobilizer system
43. ETCS 15A: Multiport fuel injection sys-
tem/sequential multiport fuel injection
system
44. HPU 30A: Sequential manual transmis-
sion system
45. HEAD RH LWR 10A: Righthand head-
light (low beam) 46. HEAD LH LWR 10A:
Lefthand head-
light (low beam)
47. EFI2 7.5 A: Multiport fuel injection sys-
tem/sequential multiport fuel injection
system
48. ST 7.5 A: Starter system
49. SMTIG 10A: Sequential manual trans-
mission system
50. DRL NO.1 7.5 A: Daytime running light
system
Fuses (type B)
51. ABS2 50 A: Antilock brake system
52. EHPS 50 A: Power steering system
53. MAIN 40 A: Starter system, “DRL
NO.1” “HEAD LH LWR” “HEAD RH
LW R ” f u s e s
54. HTR 40 A: Air conditioning system
Fuses (type C)
55. ALT 100 A: “AM1” “D P/W” “P P/W”
“DOOR” “STOP” “EHPS” “DEF” “TAIL1”
“OBD” “HTR 40A” fuses
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2492003 MR2 from Aug. ’03 Prod. (OM17511U)
Economical driving158
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Good driving practice 96
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Winter driving tips 156
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During
Breakin 130
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E
Economical driving
Saving money on both fuel
and repairs 158 . . . . . . . . . . . . . . . . . . . .
Electrical system Battery 222,223 . . . . . . . . . . . . . . . . . . . . . .
Fuse locations 200 . . . . . . . . . . . . . . . . . . .
Fuses 224 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Emergency flasher switch 69 . . . . . . . . . . . .
Emergency, In case of Blown fuse 224 . . . . . . . . . . . . . . . . . . . . . .
Emergency flasher switch 69 . . . . . . . . . .
Flat tire 167 . . . . . . . . . . . . . . . . . . . . . . . . .
If you cannot increase the
engine speed 166 . . . . . . . . . . . . . . . . . .
If you cannot shift the sequential manual transmission
selector lever 181 . . . . . . . . . . . . . . . . . .
If you lose your keys 182 . . . . . . . . . . . . . .
If your engine stalls
while driving 165 . . . . . . . . . . . . . . . . . . .
If your vehicle needs to be towed 177 . . . . . . . . . . . . . . . . . . . .
If your vehicle will not start 162 . . . . . . . .
Jump starting 163 . . . . . . . . . . . . . . . . . . . .
Overheating 166 . . . . . . . . . . . . . . . . . . . . . Towing 177
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Emissions Inspection and Maintenance (I/M) programs 195 . . . . . . .
Engine
Before starting the engine 154 . . . . . . . . .
Checking the coolant level 208 . . . . . . . .
Emission control device 132 . . . . . . . . . . .
Engine compartment 198 . . . . . . . . . . . . . .
Exhaust gas caution 133 . . . . . . . . . . . . . .
Hood release 16 . . . . . . . . . . . . . . . . . . . . .
Identification Number 139 . . . . . . . . . . . . . . . . . . . . . . .
Oil consumption 134 . . . . . . . . . . . . . . . . . .
Oil level 206 . . . . . . . . . . . . . . . . . . . . . . . . .
Overheating 166 . . . . . . . . . . . . . . . . . . . . .
Starting procedure 154 . . . . . . . . . . . . . . .
Threeway catalytic converter 132 . . . . .
Engine coolant Temperature gauge 74 . . . . . . . . . . . . . . . .
Winter driving tips 156 . . . . . . . . . . . . . . . .
Engine coolant temperature gauge 74 . . . .
Engine immobilizer system 10 . . . . . . . . . . .
Engine oil Winter driving tips 156 . . . . . . . . . . . . . . . .
Exhaust gas cautions 133 . . . . . . . . . . . . . . .
F
Facts about engine oil
consumption 134 . . . . . . . . . . . . . . . . . . . . .
Flasher, Headlight 68 . . . . . . . . . . . . . . . . . . .
Flat tire After changing wheels 175 . . . . . . . . . . . . Changing tire 173
. . . . . . . . . . . . . . . . . . . .
If you have a flat tire 167 . . . . . . . . . . . . . .
Jack point 172 . . . . . . . . . . . . . . . . . . . . . . .
Jacking precautions 167 . . . . . . . . . . . . . .
Jacking up 172 . . . . . . . . . . . . . . . . . . . . . .
Loosening wheel nuts 171 . . . . . . . . . . . . .
Lowering vehicle 174 . . . . . . . . . . . . . . . . .
Wheel block 171 . . . . . . . . . . . . . . . . . . . . .
Wheel nuts 173 . . . . . . . . . . . . . . . . . . . . . .
Floor mat 128 . . . . . . . . . . . . . . . . . . . . . . . . . .
Fluid level Brake 209 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power steering 210 . . . . . . . . . . . . . . . . . . .
Washer fluid 225 . . . . . . . . . . . . . . . . . . . . .
Foreign countries, Operation in 132 . . . . . .
Front box 123 . . . . . . . . . . . . . . . . . . . . . . . . . .
Front fog light switch 70 . . . . . . . . . . . . . . . .
Fuel Filler door o pener 18. . . . . . . . . . . . . . . . .
Fuel economy 158 . . . . . . . . . . . . . . . . . . . .
Fuel pump shut off system 132 . . . . . . . . .
Gauge 74 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operation in foreign countries 132 . . . . .
Tank cap 18 . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel information 130 . . . . . . . . . . . . . . . . . . . .
Fuel pump shut off system 132 . . . . . . . . . .
Fuses Fuse box 199 . . . . . . . . . . . . . . . . . . . . . . . .
Fuse locations 200 . . . . . . . . . . . . . . . . . . . . .
03 07.07