low oil pressure TOYOTA PRIUS 2001 Service Repair Manual

2001 PRIUS (EWD414U)
G
Position of Parts in Engine Compartment
I 1 Ignition Coil and Igniter No.1
I 2 Ignition Coil and Igniter No.2
I 3 Ignition Coil and Igniter No.3
I 4 Ignition Coil and Igniter No.4
I 5 Injector No.1
I 6 Injector No.2
I 7 Injector No.3
I 8 Injector No.4
I 9 Inverter
I 10 Inverter
I 11 Inverter
I 12 Inverter
I 13 Inverter
I 14 Inverter
K 1 Knock Sensor
M 1 Mass Air Flow Meter
M 2 Motor Generator No.1
M 3 Motor Generator No.2
M 4 Motor Generator No.2N 1 Noise Filter (Ignition)
O 1 Oil Pressure SW
R 1 Radiator Fan Motor
S 1 Steering Shaft Torque Sensor
T 1 Theft Deterrent Horn
T 2 Throttle Control Motor
T 3 Throttle Position Sensor
V 1 Vacuum Sensor (HC Adsorber and Catalyst System)
V 2 VSV (EVAP)
V 3 VSV (HC Adsorber and Catalyst System)
W 1 Washer Motor
W 2 Water Pump Motor (A/C)
W 3 Water Pump Motor (Inverter)
W 4 Water Temp. SW

2001 PRIUS (EWD414U)
E 4E 4E 4E 4
E 3E 3E 3
I 7 I 7 I 7
A 14 A 13 A 12 A 25 A 11E 4
2 1
B 5 A C
B B
D 9
B 3B9C25 B4A29
2 1
I 7 I 7B 22 B10 B19
I 71 2
I 7B 14 14 14 14 14
432
15 32 32 32 32
IGNITION COIL AND
IGNITER NO. 1 I 1
IGNITION COIL AND
IGNITER NO. 2 I 2
IGNITION COIL AND
IGNITER NO. 3 I 3
IGNITION COIL AND
IGNITER NO. 4 I 4
INJECTOR NO. 1 I 5 ENGINE COOLANT TEMP. SENSOR E 1 VSV (
EVAP) V 2
MASS AIR FLOW METER M 1JUNCTION
CONNECTORB J24 A , J25
B±R
W
B±R
G
B±R
Y
B±R
Y Y±G B±W
B±W
W± B
B±W
W± B
B±W
W± B
B±W
W± B
B±W (
*1) R±B
G
R
(
*1)
W R±LB G±R
G±RR±WB±W
B±WB
B±W B±W B±W B±W B±WB
B±W
B B G±R G±R
BR BR
B
B
(
*1) B B
B B
B
BR BRB±R
B±R B±R B±RW±B W± B W±B W± B W± B
THW EVG VG THA EVP1 +B MREL FC BATT IGSW IGT1 IGF IGT2 IGT3 IGT4 # 10
1B 12
O 1
OIL PRESSURE SWY±B
MOPS E10 , D C , E 9 AE 8, E 7 B
ENGINE CONTROL MODULE
* 1 : SHIELDEDB

2001 PRIUS (EWD414U)
I GROUND POINT
IGCT RELAY
A/C TRIPLE
PRESSURE SW
HYDRAULIC BOOSTER
WATER PUMP MOTOR
(
A/C)
FRONT PARKING
LIGHT LH
FRONT PARKING
LIGHT RHIG2 RELAY
ENGINE HOOD
COURTESY SW
FRONT WI PER MOTOR
FRONT TURN
SIGNAL LIGHT LH
RADIATOR FAN MOTOR
ABS SOL
RELAY
INVERTER
(
GND1)
(
GND2)
PTC HEATER
BLOWER MOTOR
LINEAR CONTROLLER
(
E1)
(
SG)
(
E01)
(
E02) FRONT SIDE MARKER
LIGHT LH
FRONT SIDE MARKER
LIGHT RH
FRONT TURN
SIGNAL LIGHT RH
BRAKE FLUID LEVEL
WARNING SW
WATER TEMP. SW
DRL RELAY
IGNITION COIL AND
IGNITER NO. 1
IGNITION COIL AND
IGNITER NO. 2
IGNITION COIL AND
IGNITER NO. 3
IGNITION COIL AND
IGNITER NO. 4
ENGINE CONTROL
MODULE1K3
E 5
E 5
E 5
E 5 E 5
E 5
E 5
E 5 (
±S)
E 5
E 5
3HYDRAULIC BOOSTER E 5 E 5 (
CUT±)
E 1
E 1
E 1
E 1
E 1
E 1
3W±B
W±B
W±B
W±B
W±B
W±B
W±B
W±B
W±B
W±B
W±B
W±B
W±B
W±B
W± BW±B
W±B W±B W±B
W±B
W±B
W±B
W±B
W±B
W±B W±B W±B W± B W±B W± B W±B W±B W±B W±B
W±B W±B W±B W±B W±B
A
AA
(
*1)IE ECW± B
W± B
W± B
W± B
W± B
W± B W±BA
AA
A
AJUNCTION
CONNECTOR J 7
J 1
JUNCTION
CONNECTOR
W±B
A
BRAKE ECU
EAE 3 E 3 E 3
EBID214
IO114 A A
B A JUNCTION
CONNECTORB J 8 , J 9A W±B
W±B
W±B
W±B
W±B
W±BBR
BR
W±B
W±BBR BR
W±B W±B W±B
BR
ENGINE CONTROL
MODULE
ENGINE CONTROL
MODULE
(
ME01)
(
E03)DATA LINK
CONNECTOR 3 HTR RELAY
NAVIGATION ECU
RADIO AND PLAYER
IFIJ121
BR
BR
BR BR
MULTI DISPLAY (
*2)(
*2)
AIRBAG SENSOR
ASSEMBLY
COMBINATION
METER(
E1)
(
ES)
IH W±B
2B6 7
LBR
2A WATER PUMP
MOTOR (
INVERTER)
2W±B
FAN NO. 2
RELAY
AEFI RELAY

L PART NUMBER OF CONNECTORS
Code Part Name Part NumberCodePart Name Part Number
Note : Not all of the above part numbers of the connector are established for the supply.
2001 PRIUS (EWD414U) A 1
A/C Condenser Fan Motor90980±11237
A 2A/C Magnetic Clutch and Lock Sensor90980±10942
A 3A/C Triple Pressure SW (A/C Dual and
Single Pressure SW)90980±10943
A 4ABS Speed Sensor Front LH90980±11003A 5ABS Speed Sensor Front RH90980±11003
A 6Ambient Temp. Sensor90980±11070
A 7A/C Amplifier90980±11911
A 8A/C Amplifier90980±11913
A 9A/C Amplifier90980±11927
A10A/C Room Temp. Sensor
A11A/C Solar Sensor90980±11919
A12A/C Thermistor
A13Accel Position Sensor90980±11144
A14Air Inlet Control Servo Motor90980±11921
A15Air Mix Control Servo Motor90980±11909A16Air Vent Mode Control Servo Motor90980±11909
A17Airbag Sensor Assembly90980±11869
A18Airbag Sensor Assembly90980±11872
A19Airbag Sensor Assembly90980±11867
A20Airbag Squib (Front Passenger Airbag
Assembly)90980±11884
A21Airbag Squib (Steering Wheel Pad)90980±10850
A22Ashtray Illumination90980±12111
A23ABS Speed Sensor Rear LH90980±11060A24ABS Speed Sensor Rear RH90980±11060
B 1Brake Actuator90980±11087
B 2Brake Actuator90980±11161
B 3Brake Actuator90980±11698
B 4Brake Fluid Level Warning SW90980±11207
B 5Back±Up Light Relay82660±20340
B 6Blower Motor90980±10214
B 7Blower Motor Linear Controller90980±11676
B 8Body ECU90980±11971
B 9Body ECU90980±11973
B10Brake ECU90980±11935
B11Brake ECU90980±11476
B12Brake ECU90980±11637
B13Brake ECU90980±11638
B14Brake Warning Buzzer90980±10906
B15Battery Blower Motor82824±47130
B16Battery Blower Motor Controller90980±11676
B17Battery ECU90980±11392
B18Battery ECU90980±11424
B19Battery Fan Relay82660±20340
B20Buckle SW and Tension Reducer LH
B21Buckle SW RH and Seat Belt Warning
Occupant Detection Sensor90980±11471
C 1Camshaft Position Sensor90980±10947
C 2Camshaft Timing Oil Control Valve90980±11162
C 3Circuit Breaker Sensor90980±11898
C 4Converter90980±10942
C 5Converter90980±11963
C 6Crankshaft Position Sensor90980±12028
C 7Center Cluster SW90980±10801
C 8Cigarette Lighter90980±10760
C 9Cigarette Lighter Illumination90980±11148
C10Combination Meter90980±11927
C11Combination Meter90980±11923
C12Combination SW90980±11594
C13Combination SW90980±11672
C14Combination SW90980±11616
D 1DC Motor90980±10838
D 2Data Link Connector 390980±11665
D 3Daytime Running Light Relay90980±12034
D 4Diode (Door Courtesy)90980±11251
D 5Diode (Daytime Running Light)90980±10962
D 6Door Courtesy SW Front LH
D 7Door Courtesy SW Front RH90980±10871D 8Door Courtesy SW Rear LH90980±10871
D 9Door Courtesy SW Rear RH
D10Door Lock Control SW Front RH90980±10797
D11Door Lock Motor and Door Unlock
Detection SW Rear LH
90980±11150
D12Door Lock Motor and Door Unlock
Detection SW Rear RH90980±11 150
D13Door Lock Motor, Door Key Lock and
Unlock SW and Door Unlock Detection SW
Front LH
90980±11858
D14Door Lock Motor, Door Key Lock and
Unlock SW and Door Unlock Detection SW
Front RH90980±11 858
E 1Engine Coolant Temp. Sensor90980±10737
E 2Engine Hood Courtesy SW90980±11189
E 3EMPS ECU90980±12012
E 4EMPS ECU90980±11579
E 5EMPS ECU90980±12120
E 6EMPS ECU90980±11923
E 7Engine Control Module90980±11421
E 8Engine Control Module90980±11476
E 9Engine Control Module90980±11637

L PART NUMBER OF CONNECTORS
Code Part Name Part NumberCodePart Name Part Number
Note : Not all of the above part numbers of the connector are established for the supply.
2001 PRIUS (EWD414U) L 2
License Plate Light LH90980±11148L 3License Plate Light RH90980±11148
L 4Luggage Compartment Door Unlock SW90980±11212
L 5Luggage Compartment Light90980±11148
L 6Luggage Compartment Light SW90980±11097
M 1Mass Air Flow Meter90980±11317
M 2Motor Generator No.190980±11658
M 3Motor Generator No.290980±11034
M 4Motor Generator No.290980±11143
M 5Multi Display90980±11911
M 6Multi Display90980±11923
M 7Multi Display90980±10799
N 1Noise Filter (Ignition)90980±10843
N 2Navigation ECU90980±11973
N 3Navigation ECU90980±11923
N 4Noise Filter (Rear Window Defogger)90980±11259
O 1Oil Pressure SW90980±11363
P 1Park/Neutral Position SW90980±11535
P 2Parking Brake SW90980±11147
P 3PTC Heater90980±10903
P 4PTC Heater90980±10867
P 5Personal Light90980±11212
P 6Power Window Control SW Front RH
P 7Power Window Control SW Rear LH90980±10797
P 8Power Window Control SW Rear RH
P 9Power Window Master SW90980±11469
P10Power Window Motor Front LH90980±11011
P11Power Window Motor Front RH
P12Power Window Motor Rear LH90980±10860
P13Power Window Motor Rear RH
P14Pretensioner LH90980±11884
P15Pretensioner RH90980±11862
R 1Radiator Fan Motor90980±11237
R 2Radio and Player90980±10996
R 3Radio and Player90980±10997
R 4Radio and Player90980±10903
R 5Remote Control Mirror SW90980±11657
R 6Rear Combination Light LH90980±11011R 7Rear Combination Light RH90980±11011
R 8Rear Speaker LH90980±10935R 9Rear Speaker RH90980±10935
R10Remote Control Mirror LH90980±11587R11Remote Control Mirror RH90980±11587
S 1Steering Shaft Torque Sensor90980±10942
S 2Shift Lock ECU90980±11488
S 3Stop Light SW90980±11118
S 4Side Airbag Sensor LH90980±11857S 5Side Airbag Sensor RH90980±11 857
S 6Side Airbag Squib LH90980±11864S 7Side Airbag Squib RH90980±11864
S 8System Main Relay90980±11529
S 9System Main Relay82675±36050S10System Main Relay82675±36050
S11System Main Relay±S12System Main Relay±
T 1Theft Deterrent Horn90980±10619
T 2Throttle Control Motor90980±11162
T 3Throttle Position Sensor90980±10711
T 4Transponder Key Computer90980±11475
T 5Turn Signal Flasher Relay90980±10799
T 6Tension Reducer Solenoid90980±11918
U 1Unlock Warning SW and Key Interlock
Solenoid90980±10795
V 1Vacuum Sensor (HC Adsorber and Catalyst
System)90980±10845
V 2VSV (EVAP)90980±11156
V 3VSV (HC Adsorber and Catalyst System)90980±11149
V 4Vapor Pressure Sensor90980±11143
V 5VSV (Canister Closed Valve)90980±11156
V 6VSV (Parge Flow Switching Valve)90980±11859
W 1Washer Motor90980±10981
W 2Water Pump Motor (A/C)90980±10887
W 3Water Pump Motor (Inverter)90980±11003
W 4Water Temp. SW90980±11235
W 5Wireless Door Control Receiver90980±11909

2001 PRIUS (EWD414U)
M OVERALL ELECTRICAL WIRING DIAGRAM
11 12
10 9
(
Cont. next page)
2 PRIUS (
Cont' d)
2 1
5B2 1
6B2 1
1A2 1
2A
14 C 2 B 22 C
9IO1
BB CA CA CA15 IO1
3BC1 7BC1 4BC1 C
F
G
H
ICAAB AB
5BC11BC1
1 2
2BC1 6BC1
11C 13C 7A 8A 30A1 2
23 A 24 A
23 B B21
7IK1 6IK1 1IK1 1IE1 2IE1 22IE11D 12D 16D
DAEB EB EB 18 B11 D 7 D 12 D AA
C
D
E ER±G
B±WB
B±W
BR
B
B
(
*1)B± W B± W B± W B± W
B±R
BR BRBR
BB± W B± W
B± W
B± W
Y B± R L±W R±WB± R B B BBB LLPLY± R W± G
V±W V±W BRY±R Y±R
Y±RY±RL±RBR Y± RPL
BR
BR
L±RBR BRBR P±LW
P±LW
P±LW BR BR BRY G± Y
I 5
I NJECTOR NO. 1 I 6
I NJECTOR NO. 2 I 7
I NJECTOR NO. 3 I 8
I NJECTOR NO. 4N 1
NOI SE FI LTER
(
Ignition)
V 1
V ACUUM SE NSOR
(
HC Adsor ber and
Ca t aly st Sys t em)
V 4
VAPOR PRESSURE SENSOR J 8 J 9,
J UNCTI ON
CONNE CTORAB
J UNCTI ON
CONNE CTORB A J 4 J 5,
T 2
THROTTL E CONTROL MOTOR
H 3
HEATED OXYGEN SENSOR
(
Bank 1 Sensor 1)H 9
HEATED OXYGEN SENSOR
(
Bank 1 Sensor 2) J22 J23,
J UNCTI ON
CONNE CTORAB
V 5
VSV(
Canister
Clos ed Valve) C 2
CAMSHAFT TIMING OIL
CONTROL VA LVE
T 3
THROTTLE POSITI ON
SENSOR HCL S VC PTNK VTA VTA2 E2 HT1A OX1 A#10 #20 #30 #40 TBP CCV M± M+1
V 6
VSV(
Par ge Flow
Swit chi ng Val ve)
(
*1)
12
GE01 OCV + OCV ±
2 321123
413 134
2 BRY± RY± R
BR
(
*1) (
*1)(
*1) (
*1)
(
*1)
(
*1) E11 OX1B HT1B
(
*1)
IP112
B2 431R±G
B± W * 1 : Shielded
E ngine Control
E 7 E 8,
ENGINE CONTROL MODULEABE 9, C E10, D A C A C
BB
D 9
B± W , J25 J24 A B
JUNCTI ON CONNE CTORIGSW
B± W
B± W
B BB±RB± R
B C 20
6IO1
1 2
B±W B±W BHCC
V 3
VSV(
HC Adsorber and
Cat alyst Syst em)BBR
VC VTA1 VT A2
E2

ENGINE ± 1NZ-FXE ENGINE
182EG05
FrontExhaust Side
Crankshaft Center
Bore Center
8 mm
Intake Side12 mm
182EG06
Taper Squish Shape47
2. Cylinder Block

A cylinder block made of aluminum alloy has been adopted to realize a significant amount of weight reduc-
tion.

A water pump swirl chamber and an inlet passage to the pump are provided in the cylinder block.

The rear portion of the cylinder block has been shaped conically to improve the coupling rigidity with the
transaxle.

Through the adoption of the offset crankshaft, the bore center has been shifted 12 mm towards the intake,
in relation to the crankshaft center. Thus, the side force when the maximum pressure is applied has been
reduced and the heat efficiency has been improved. And as a result, fuel economy has been improved.

Through the use of a thin-walled cast iron liner in the cylinder bore, a distance of 8 mm between the bores
has been realized, resulting in a compact package. This liner is thin, so that boring is not possible.

By discontinuing the use of the rear oil seal retainer and by pressing the rear oil seal into the cylinder block,
a compact package has been realized.
3. Piston

The taper squish shaped piston has been
adopted to improve combustion chamber.

Low-tension piston rings have been adopted to
reduce friction and improve fuel economy and
oil consumption performance.

By increasing the mechining precision of the
cylinder bore diameter, the outer diameter of
the piston has been made into the one type.

ENGINE ± 1NZ-FXE ENGINE
No.4 INJECTOR
SPARK PLUGS
No.2 INJECTOR
No.1 INJECTOR
No.3 INJECTOR SENSORS ACTUATORS
SFI
#10
CRANKSHAFT POSITION
SENSORNE
CAMSHAFT POSITION
SENSORG2
THROTTLE POSITION SENSORVTA
VTA2
COMBINATION METER
SPD

Vehicle Speed Signal
HEATED OXYGEN SENSOR
(Bank 1, Sensor 1)OX1A
HEATED OXYGEN SENSOR
(Bank 1, Sensor 2)OX1B
AMBIENT TEMP. SENSORTA M
ESA
IGT1

IGT4
IGF
THROTTLE CONTROL
MOTORETCS-i
M
ECM
ENGINE COOLANT TEMP.
SENSORTHW
INTAKE AIR TEMP. SENSORTHA
MASS AIR FLOW METERVG
IGNITION SWITCHIGSW
KNOCK SENSORKNK1
OIL PRESSURE SWITCHMOPS
CAMSHAFT TIMING OIL
CONTROL VALVE OCV
VVT-i
Bank 1, Sensor 2
Bank 1, Sensor 1HT1A
HT1B
#20
#30
#40
OXYGEN SENSOR HEATER
CONTROL
HEATED OXYGEN SENSOR
HEATER
CIRCUIT OPENING RELAYFUEL PUMP CONTROLFC
IGNITION COIL
with IGNITER
63
2. Construction
The configuration of the engine control system in the INZ-FXE engine is shown in the following chart.
(Continued)

ENGINE ± 1NZ-FXE ENGINE
182EG22
Circuit
Opening
Relay
VSV
(for
EVAP)
Intake
Air Temp.
SensorThrottle
Position
Sensor
ECMHV
ECU
Accelera-
tor Pedal
Position
Sensor
Cooling
Fan Relay
Throttle
Control
Motor
Igniter
Camshaft Position Sensor
Knock
Sensor
Mass Air
Flow Meter
VSV
(for Toyota
HCAC
System)Vacuum
Sensor
(for Toyota
HCAC
System)
Crankshaft
Position Sensor Injector
Camshaft
Timing
Oil Con-
trol Valve
Engine
Coolant
Te m p .
Sensor
TWC
Heated Oxygen
Sensor (Bank 1,
Sensor 1)
Heated Oxygen
Sensor (Bank 1,
Sensor 2)
Actuator (for HC
Adsorber)
TWC (with HC
Adsorber)
VSV (for Purge Flow
Switching Valve)
Vapor Pressure Sensor
VSV (for Canister Closed Valve)
Charcoal
Canister
Fuel Pump65
3. Engine Control System Diagram

ENGINE ± 1NZ-FXE ENGINE
182EG23
VSV (for TOYOTA
HCAC System)VSV (for EVAP)Oil Control Valve
ECMIgnition Coil
with IgniterVSV (for Purge Flow Switching Valve)
Charcoal Canister
Vapor
Pressure
Sensor
Trap Filter
VSV (for Canister
Closed Valve) DLC 3
Heated Oxygen Sensor
(Bank 1, Sensor 2)
Heated Oxygen Sensor
(Bank 1, Sensor 1) Engien Coolant
Temp. Sensor Camshaft
Position
Sensor
Injector Crankshaft
Position
Sensor Knock
Sensor Throttle
Control
Motor Mass Air
Flow Meter 66
4. Layout of Components