battery TOYOTA PRIUS 2023 Repair Manual
[x] Cancel search | Manufacturer: TOYOTA, Model Year: 2023, Model line: PRIUS, Model: TOYOTA PRIUS 2023Pages: 770, PDF Size: 122.55 MB
Page 516 of 770

5146-3. Do-it-yourself maintenance
PRIUS_OM_OM47F32E_(EE)
Engine compar tment
Engine coolant reservoir
( P. 518)
Fuse boxes ( P. 557)
Engine oil level dipstick
( P. 515)
Engine oil filler cap ( P. 516)
12-volt battery ( P. 521)
Power control unit coolant
reservoir ( P. 518)
Radiator ( P. 520)
Condenser ( P. 520)
Electric cooling fans
Washer fluid tank ( P. 526)
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Page 523 of 770

5216-3. Do-it-yourself maintenance
PRIUS_OM_OM47F32E_(EE)
6
Maintenance and care
Check the 12-volt battery as follows.
■12-volt battery exterior
Make sure that the 12-volt battery terminals are not corroded and
that there are no loose connections, cracks, or loose clamps.
Terminals
■Checking battery fluid
Check that the level is between the upper and lower line.
Upper line
Lower line
If the fluid level is at or below
the lower line, add distilled
water.
12-volt battery
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Page 525 of 770

5236-3. Do-it-yourself maintenance
PRIUS_OM_OM47F32E_(EE)
6
Maintenance and care
■When opening the cover of the positive (+) battery terminal
■ Before recharging
When recharging, the 12-volt battery produces hydrogen gas which is flam-
mable and explosive. Therefore, obser ve the following precautions before
recharging:
● If recharging with the 12-volt battery installed on the vehicle, be sure to dis-
connect the ground cable.
● Make sure the power switch on the charger is off when connecting and dis-
connecting the charger cables to the 12-volt battery.
■ After recharging/reconnecting the 12-volt battery
● Unlocking the doors using the smart entry & start system may not be possi-
ble immediately after reconnecting the 12-volt battery. If this happens, use
the wireless remote control or the mechanical key to lock/unlock the doors.
● Start the hybrid system with the power switch in ACCESSORY mode. The
hybrid system may not start with the power switch turned off. However, the
hybrid system will operate normally from the second attempt.
● The power switch mode is recorded by the vehicle. If the 12-volt battery is
reconnected, the vehicle will return the power switch mode to the status it
was in before the 12-volt battery was disconnected. Make sure to turn off
the power switch before disconnect the 12-volt battery. Take extra care
when connecting the 12-volt battery if the power switch mode prior to dis-
charge is unknown.
If the system will not start even after multiple attempts at all methods above,
contact any authorized Toyota retailer or Toyota authorized repairer, or any
reliable repairer.
While pushing the portion shown in the
illustration from both sides, lift the end of
the cover up.
Page 526 of 770

5246-3. Do-it-yourself maintenance
PRIUS_OM_OM47F32E_(EE)
WARNING
■Chemicals in the 12-volt battery
The 12-volt battery contains poisonous and corrosive sulfuric acid and may
produce hydrogen gas which is flammable and explosive. To reduce the risk
of death or serious injury, take the following precautions while working on or
near the 12-volt battery:
● Do not cause sparks by touching the 12-volt battery terminals with tools.
● Do not smoke or light a match near the 12-volt battery.
● Avoid contact with eyes, skin and clothes.
● Never inhale or swallow electrolyte.
● Wear protective safety glasses when working near the 12-volt battery.
● Keep children away from the 12-volt battery.
■ Where to safely charge the 12-volt battery
Always charge the 12-volt battery in an open area. Do not charge the 12-
volt battery in a garage or closed room where there is insufficient ventila-
tion.
■ Emergency measures regarding electrolyte
● If electrolyte gets in your eyes
Flush your eyes with clean water for at least 15 minutes and get immedi-
ate medical attention. If possible, continue to apply water with a sponge or
cloth while traveling to the nearest medical facility.
● If electrolyte gets on your skin
Wash the affected area thoroughly. If you feel pain or burning, get medical
attention immediately.
● If electrolyte gets on your clothes
It can soak through clothing on to your skin. Immediately take off the cloth-
ing and follow the procedure above if necessary.
● If you accidentally swallow electrolyte
Drink a large quantity of water or milk. Get emergency medical attention
immediately.
Page 527 of 770

5256-3. Do-it-yourself maintenance
PRIUS_OM_OM47F32E_(EE)
6
Maintenance and care
WARNING
■When disconnecting the 12-volt battery
Do not disconnect the negative (-) terminal on the body side. The discon-
nected negative (-) terminal may touch the positive (+) terminal, which may
cause a short and result in death or serious injury.
NOTICE
■ When recharging the 12-volt battery
Never recharge the 12-volt battery while the hybrid system is operating.
Also, be sure all accessories are turned off.
■ When adding distilled water
Avoid overfilling. Water spilled during 12-volt battery recharging may cause
corrosion.
Page 547 of 770

5456-3. Do-it-yourself maintenance
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6
Maintenance and care
Cleaning the hybrid batter y (traction bat-
ter y) air intake vent and filter
Remove the dust from the air
intake vent with a vacuum
cleaner, etc.
Make sure to only use a vacuum to
suck out dust and clogs. Attempt-
ing to blow out dust and clogs
using an airgun, etc. may push it
into the air intake vent. (P. 549)
If dust and clogs cannot be completely removed with the air intake
vent cover installed, remove the cover and clean the filter.
Turn the power switch off.
Using a Phillips screwdriver,
remove the clip.
To prevent the fuel economy from being affected, visually
inspect the hybrid battery (traction battery) air intake vent peri-
odically for dust and clogs. If it is dusty or clogged or if “Mainte-
nance Required for Traction Battery Cooling Parts See Owner's
Manual” is shown on the multi-information display, clean the air
intake vent using the following procedures:
Cleaning the air intake vent
If dust and clogs cannot be completely removed
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Page 550 of 770

5486-3. Do-it-yourself maintenance
PRIUS_OM_OM47F32E_(EE)
■Scheduled maintenance of the air intake vent is necessary when
In some situations such as when the vehicle is used frequently or in heavy
traffic or dusty areas, the air intake vent may need to be cleaned more regu-
larly. For details, refer to the “Toyota Service Booklet” or “Toyota Warranty
Booklet”.
■ Cleaning the air intake vent
● Dust in the air intake vent may interfere with the cooling of the hybrid battery
(traction battery). If charging/dischargi ng of the hybrid battery (traction bat-
tery) becomes limited, the distance that the vehicle can be driven using the
electric motor (traction motor) may be reduced and the fuel economy may
be reduced. Inspect and clean the air intake vent periodically.
● Improper handling of the air intake vent cover and filter may result in dam-
age to them. If you have any concerns about cleaning the filter, contact any
authorized Toyota retailer or Toyota authorized repairer, or any reliable
repairer.
■ If “Maintenance Required for Traction Battery Cooling Parts See Owner's
Manual” is shown on the multi-information display
● If this warning message is shown on the multi-information display, remove
the air intake vent cover and clean the filter. ( P. 545)
● After cleaning the air intake vent, start the hybrid system and check that the
warning message is no longer shown.
It may take approximately 20 minutes after the hybrid system is started until
the warning message disappears. If the warning message does not disap-
pear, have the vehicle inspected by any authorized Toyota retailer or Toyota
authorized repairer, or any reliable repairer.
WARNING
■ When cleaning the air intake vent
● Do not use water or other liquids to clean the air intake vent. If water is
applied to the hybrid battery (traction battery) or other components, a mal-
function or fire may occur.
● Before cleaning the air intake vent, make sure to turn the power switch off
to stop the hybrid system.
■ When removing the air intake vent cover
Do not touch the service plug located near the air intake vent. ( P. 87)
Page 551 of 770

5496-3. Do-it-yourself maintenance
PRIUS_OM_OM47F32E_(EE)
6
Maintenance and care
NOTICE
■When cleaning the air intake vent
■ To prevent damage to the vehicle
● Do not allow water or foreign matter to enter the air intake vent when the
cover is removed.
● Carefully handle the removed filter so that it will not be damaged. If the fil-
ter is damaged, have it replaced with a new filter by any authorized Toyota
retailer or Toyota authorized repairer, or any reliable repairer.
● Make sure to reinstall the filter and cover to their original positions after
cleaning.
● Do not install anything to the air intake vent other than the exclusive filter
for this vehicle or use the vehicle without the filter installed.
■ If “Maintenance Required for Traction Battery Cooling Parts See
Owner's Manual” is shown on the multi-information display
If the vehicle is continuously driven with the warning message (indicating
that charging/discharging of the hybrid battery [traction battery] may
become limited) displayed, the hybrid battery (traction battery) may mal-
function. If the warning message is shown, clean the air intake vent immedi-
ately.
When cleaning the air intake vent, make
sure to only use a vacuum to suck out
dust and clogs. If a compressed air blow
gun, etc. is used to blow out dust and
clogs, the dust or clogs may be pushed
into the air intake vent, which may affect
the performance of the hybrid battery
(traction battery) and cause a malfunc-
tion.
Page 556 of 770

5546-3. Do-it-yourself maintenance
PRIUS_OM_OM47F32E_(EE)
Electronic key batter y
●Flathead screwdriver
●Lithium battery CR2032
Release the lock and take out
the mechanical key.
Remove the cover.
Use a screwdriver of an appropri-
ate size. Forcedly prying may
cause the cover damaged.
To prevent damage to the key,
cover the tip of the screwdriver with
a rag.
Replace the battery with a new one if it is depleted.
You will need the following items:
Replacing the battery
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Page 557 of 770

5556-3. Do-it-yourself maintenance
PRIUS_OM_OM47F32E_(EE)
6
Maintenance and care
Remove the depleted battery.
When removing the cover, if the
battery cannot be seen due to the
electronic key module attaching to
the upper cover, remove the elec-
tronic key module from the cover
so that the battery is visible as
shown in the illustration.
When removing the battery, use a
screwdriver of an appropriate size.
Insert a new battery with the “+” terminal facing up.
When installing, reverse the steps listed.
■Use a CR2032 lithium battery
●Batteries can be purchased at any authorized Toyota retailer or Toyota
authorized repairer, or any reliable repairer, local electrical appliance shops
or camera stores.
●Replace only with the same or equivalent type recommended by the manu-
facturer.
●Dispose of used batteries according to the local laws.
■If the electronic key battery is depleted
The following symptoms may occur:
●The smart entry & start system and wireless remote control will not function
properly.
●The operational range will be reduced.
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