4WD TOYOTA RAV4 1996 Service User Guide

RAV4
TORQUE SPECIFICATIONS (RAV4)
SIENNA
TORQUE SPECIFICATIONS (SIENNA)
Lower Stiffener Plate Bolt (2WD)27 (37)
Rear Transmission Mount Bolt/Nut50 (68)
Starter
Bolt30 (41)
Nut41 (56)
Torque Converter Bolt30 (41)
Transmission-To-Cylinder Block Bolt53 (72)
Upper Stiffener Plate Bolt27 (37)
ApplicationFt. Lbs. (N.m)
Center Stiffener Plate Bolt (4WD)27 (37)
Cylinder Block-To-Transaxle Bolt (2WD)
Lower Bolt (Large Bolt)34 (46)
Upper Bolt (Small Bolt)18 (24)
Drive Plate-To-Crankshaft Bolt61 (83)
Engine Mount Crossmember Bolt/Nut (2WD)(1)
Front Exhaust Pipe-To-Exhaust Manifold Nut (2WD)46 (62)
Front Exhaust Pipe-To-Rear Exhaust Pipe Bolt/Nut (2WD)35 (47)
Starter Bolt29 (39)
Steering Gear Assembly-To-Suspension Crossmember Bolt (2WD)83 (113)
Stiffener Plate Bolt27 (37)
Suspension Crossmember Bolt/Nut (2WD)(1)
Torque Converter Bolt20 (27)
Transaxle-To-Cylinder Block Bolt
2WD47 (64)
4WD
12-mm34 (46)
14-mm47 (64)
Transaxle-To-Mount Bolt/Nut (2WD)47 (64)
Transfer Case-To-Cylinder Block Bolt (4WD)27 (37)
Wheel Lug Nut76 (103)
(1)For bolt/nut tightening specifications, see Fig. 8 .
ApplicationFt. Lbs. (N.m)

1998 Toyota Avalon XLS
TRANSMISSION SERVICING - A/T 1997-98 TRANSMISSION SERVICING Toyota - Transmission Removal &
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TACOMA
TORQUE SPECIFICATIONS (TACOMA)
TERCEL
TORQUE SPECIFICATIONS (TERCEL)
Turbo41 (56)
Starter Bolt27 (37)
Torque Converter Bolt
Non-Turbo30 (41)
Turbo40 (54)
Transmission Crossmember Bolt18 (24)
Transmission-To-Cylinder Block Bolt
14-mm (4 Bottom Bolts)27 (37)
17-mm53 (72)
INCH Lbs. (N.m)
Floor Crossmember Brace Bolt115 (13.0)
ApplicationFt. Lbs. (N.m)
Drive Plate-To-Crankshaft Bolt
2.4L 4-Cyl. & 2.7L 4-Cyl.54 (73)
3.4L V661 (83)
Drive Shaft Center Bearing Assembly-To-Crossmember Bolt27 (37)
Drive Shaft Flange Bolt/Nut54 (73)
Front Differential Assembly Rear Mount Bolt (4WD)80 (109)
Front Differential Assembly Rear Mount To-Crossmember Nut (4WD)64 (87)
Stabilizer Bar Link-To-Lower Control Arm Nut (4WD)51 (69)
Stabilizer Bar Mounting Bracket-To-Frame Bolt (4WD)19 (26)
Starter Bolt29 (39)
Stiffener Plate Bolt (2WD 2.4L 4-Cyl)27 (37)
Transmission Crossmember Bolt/Nut (4WD)48 (65)
Transmission-To-Cylinder Block Bolt53 (72)
Transmission Mount-To-Transmission Crossmember Bolt (4WD)14 (19)
Torque Converter Bolt30 (41)
ApplicationFt. Lbs. (N.m)
Drive Plate-To-Crankshaft Bolt65 (88)
Exhaust Pipe Bolt46 (62)
Front (Radiator Side) Transaxle Mount Bolt36 (49)
Rear (Firewall) Engine Mount Assembly-To-Body Bolt
Outside Small Bolts (2)59 (80)

1998 Toyota Avalon XLS
TRANSMISSION SERVICING - A/T 1997-98 TRANSMISSION SERVICING Toyota - Transmission Removal &
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T100
TORQUE SPECIFICATIONS (T100)
4RUNNER
TORQUE SPECIFICATIONS (4RUNNER)
Center Large Bolts (3)68 (92)
Rear (Firewall) Engine Mount Through-Bolt48 (65)
Starter Bolt29 (39)
Torque Converter Bolt20 (27)
Transaxle-To-Cylinder Block Bolt
Upper Bolt47 (64)
Lower Bolt(1)
Wheel Lug Nut76 (103)
(1)For bolt tightening specifications, see Fig. 9 and Fig. 10 .
ApplicationFt. Lbs. (N.m)
Drive Plate-To-Crankshaft Bolt61 (83)
Drive Shaft Center Bearing Assembly-To-Crossmember Bolt (4WD)27 (37)
Drive Shaft Flange Bolt/Nut (4WD)
Front Drive Shaft54 (73)
Rear Drive Shaft56 (76)
Stabilizer Bar-To-Lower Control Bolt/Nut (4WD)18 (25)
Stabilizer Bar Mounting Bracket-To-Frame Bolt (4WD)22 (30)
Starter Bolt29 (39)
Stiffener Plate Bolt27 (37)
Transmission Crossmember Bolt (4WD)70 (95)
Transmission-To-Cylinder Block Bolt53 (72)
Transmission Mount-To-Transmission Crossmember Bolt 4WD13 (18)
Torque Converter Bolt30 (41)
ApplicationFt. Lbs. (N.m)
Drive Plate-To-Crankshaft Bolt
2.7L 4-Cyl.55 (74)
3.4L V661 (83)
Drive Shaft Flange Bolt/Nut55 (74)
Front Exhaust Pipe-To-Exhaust Manifold Nut46 (62)
Front Exhaust Pipe-To-Rear Exhaust Pipe Bolt/Nut36 (48)
Rear Transmission Mount-To-Transmission Bolt48 (65)
Rear Transmission Mount-To-Transmission Crossmember Bolt
2WD14 (19)

1998 Toyota Avalon XLS
TRANSMISSION SERVICING - A/T 1997-98 TRANSMISSION SERVICING Toyota - Transmission Removal &
Installation

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4WD13 (18)
Stabilizer Bar Mounting Bracket-To-Frame Bolt (3.4L V6)18 (25)
Stabilizer Bar-To-Lower Control Arm Nut (3.4L V6)51 (69)
Starter Bolt29 (39)
Torque Converter Bolt30 (41)
Transmission Crossmember-To-Frame Through-Bolt48 (65)
Transmission-To-Cylinder Block Bolt52 (71)
INCH Lbs. (N.m)
Transmission Shift Lever Assembly Bolt (4WD)52 (5.9)
Transmission Shift Lever Control Rod Nut (2WD)113 (10.0)

1998 Toyota Avalon XLS
TRANSMISSION SERVICING - A/T 1997-98 TRANSMISSION SERVICING Toyota - Transmission Removal &
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1997-99 AUTOMATIC TRANSMISSIONS
Toyota A-540E, A-540H & A-541E Overhaul
APPLICATION
TRANSMISSION APPLICATIONS
IDENTIFICATION
Vehicle Identification Number (VIN) is used for correct application of component parts and assemblies. VIN is
stamped on vehicle identification number plate, located at top left corner of dash and on certification label,
located on driver's door jam.
GEAR RATIOS
GEAR RATIOS NOTE: 1999 Lexus ES300 is equipped with a U140E automatic transaxle. For diagnosis
of this transaxle, see LEXUS U140E & U140F OVERHAUL article or LEXUS
U140E & U140F ELECTRONIC CONTROLS article.
Vehicle ApplicationTransmission Model
Lexus
ES300A-541E
Toyota
AvalonA-541E
Camry (V6) LE, SE & XLEA-541E
Camry Solara (V6) SE & SLEA-541E
RAV4 4WDA-540H
SiennaA-540E
NOTE: RAV4 is equipped with a transfer case. For transfer case overhaul procedures,
see appropriate TRANSFER CASES article in AXLE SHAFTS & TRANSFER
CASES.
CAUTION: All models are equipped with a Supplemental Restraint System (SRS).
When servicing vehicle, use care to avoid accidental air bag deployment.
All SRS electrical connections and wiring harness are covered by Yellow
insulation. SRS-related components are located in steering column, center
console, instrument panel and lower panel on instrument panel. DO NOT
use electrical test equipment on these circuits. If necessary, deactivate
SRS before servicing components. See AIR BAG DEACTIVATION
PROCEDURES article in GENERAL INFORMATION.

1998 Toyota Avalon XLS
1997-99 AUTOMATIC TRANSMISSIONS Toyota A-540E, A-540H & A-541E Overhaul

1998 Toyota Avalon XLS
1997-99 AUTOMATIC TRANSMISSIONS Toyota A-540E, A-540H & A-541E Overhaul
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DESCRIPTION
The A-540H 4WD transaxle has a center differential and electronic transfer case attached. Transaxle internal
components are the same or similar to the A-540E and A-541E transaxles. Transaxle has 4 shift solenoids in the
valve body to control engagement speed and throttle pressure for shift feel. Torque is distributed to front and
rear wheels at all times to maximize traction of 4WD vehicle.
The A-540E and A-541E transaxles feature a torque converter with lock-up clutch, 4-speed planetary gear unit,
differential, hydraulic control system, shift solenoids and electronic control system. The A-541E transaxle has
an additional shift solenoid in the valve body to control engagement speed and throttle pressure for shift feel. A
shift lock mechanism is used to minimize possibility of incorrect operation of transaxle.
LUBRICATION
On all models except RAV4 4WD, transaxle uses D-II or DEXRON-III transmission fluid. On RAV4 4WD,
transaxle uses type "T" or type "T"-IV transmission fluid. For transaxle refill capacities, see TRANSAXLE
CAPACITIES table.
TRANSAXLE CAPACITIES
TRANSAXLE CAPACITIES
GearRatio
1st2.810
2nd1.549
3rd1.000
OD.734
Reverse2.296
ApplicationQts. (L)
Lexus ES300
Drain & Refill
19973.7 (3.5)
19984.1 (3.9)
Dry Refill7.1 (6.8)
Toyota
Avalon & Camry
Drain & Refill
19973.7 (3.5)
1998-994.1 (3.9)
Dry Refill7.1 (6.8)
Camry Solara
Drain & Refill5.0 (4.8)
Dry Refill7.1 (6.8)

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1997-99 AUTOMATIC TRANSMISSIONS Toyota A-540E, A-540H & A-541E Overhaul
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TRANSMISSION SERVICING - A/T
AUTOMATIC TRANSMISSION SERVICING Toyota
APPLICATION
AUTOMATIC TRANSMISSION APPLICATIONS
ModelTransmission/Transaxle
AvalonA541E
Camry
2.2L 4-Cyl.A140E
3.0L V6A541E
Celica
1.8L (7A-FE) 4-Cyl.A246E
2.2L (5S-FE) 4-Cyl.A140E
Corolla
1.6L (4A-FE) 4-Cyl.A131L
1.8L (7A-FE) 4-Cyl.A245E
Land CruiserA343F
MR2
1995 Models
2.2L Non-TurboA241E
PaseoA244E
Pickup
1995 Models
2WD
2.4L 4-Cyl.A43D
3.0L V6A340E
4WD
2.4L 4-Cyl.A340F
3.0L V6A340H
Previa
1995 Models
Non-Supercharged
2WDA46DE
All-Trac 4WDA46DF
Supercharged
2WDA340E
All-Trac 4WDA340F
1996 Models
2WDA340E

1996 Toyota 4Runner
TRANSMISSION SERVICING - A/T AUTOMATIC TRANSMISSION SERVICING Toyota

1996 Toyota 4Runner
TRANSMISSION SERVICING - A/T AUTOMATIC TRANSMISSION SERVICING Toyota
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LUBRICATION
SERVICE INTERVALS
Severe Service (All Models)
Under severe conditions such as trailer towing, police, taxi, local delivery service or operating under dusty
conditions, replace transmission fluid and differential fluid ever
y 15,000 miles or 12 months.
All-Trac 4WDA340F
RAV4
1996 Models
2WDA241E
4WDA540H
Supra(1) A340E
Tacoma
2WD
2.4L (2RZ-FE) 4-Cyl.A43D
3.4L (5VZ-FE) V6A340E
4WD
2.7L (3RZ-FE) 4-Cyl.A340F
3.4L (5VZ-FE) V6A340F
Tercel
3-SpeedA132L
4-SpeedA242L
T100
2WDA340E
4WDA340F
4Runner
1995 Models
2WD
3.0L V6A340E
4WD
2.4L 4-Cyl. (2) A340F
3.0L V6A340H
1996 Models
2WDA340E
4WDA340F
(1)Transmission in turbo models contains a different electronic control system than the non-turbo
models.
(2)Applies only to Canada models.

1996 Toyota 4Runner
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For recommend fluid and transmission refill capacity, refer to the FLUID APPLICATION table. For fluid
capacity, refer to the TRANSMISSION REFILL CAPACITIES
table under FLUID CAPACITIES.
FLUID APPLICATION
FLUID CAPACITIES
TRANSMISSION REFILL CAPACITIES
(1)
ApplicationFluid Type
Transmission
RAV4
2WDDexron-II ATF
4WDToyota Type "T" ATF
Supra
Non-TurboDexron-II ATF
TurboToyota Type "T"-II ATF
All OthersDexron-II
Transmission/Differential
Avalon, Camry, Celica 2.2L (5S-FE), Corolla 1.6L (4A-FE) &
Tercel 3-SpeedDexron-II
Transfer Case
Land CruiserSAE 75W-90 GL-5 Gear Oil
Pickup
2.4L 4-Cyl.SAE 75W-90 GL-5 Gear Oil
3.0L V6Dexron-II ATF
Previa, RAV4, Tacoma & T100SAE 75W-90 GL-5 Gear Oil
4Runner
1995 Models
2.4L 4-Cyl.SAE 75W-90 GL-5 Gear
Oil
3.0L V6Dexron-II ATF
1996 ModelsSAE 75W-90 GL-5 Gear Oil
ApplicationRefill: Qts. (L)Dry Fill: Pts. (L)
Avalon3.7 (3.5)7.1 (6.7)
Camry
2.2L 4-Cyl.2.6 (2.5)5.9 (5.6)
3.0L V6.3.7 (3.5)7.1 (6.7)
Celica
1.8L (7A-FE)3.3 (3.1)8.0 (7.6)
2.2L (5S-FE)2.6 (2.5)5.9 (5.6)
Corolla
1.6L (4A-FE)2.6 (2.5)5.8 (5.5)

1996 Toyota 4Runner
TRANSMISSION SERVICING - A/T AUTOMATIC TRANSMISSION SERVICING Toyota
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1.8L (7A-FE)3.3 (3.1)8.0 (7.6)
Land Cruiser2.0 (1.9)11.6 (11.0)
MR2
2.2L Non-Turbo3.5 (3.3)8.5 (8.0)
Paseo3.3 (3.1)7.6 (7.2)
Pickup
2WD
2.4L 4-Cyl.2.5 (2.4)6.9 (6.5)
3.0L V61.7 (1.6)7.6 (7.2)
4WD
2.4L 4-Cyl.2.1 (2.0)8.0 (7.6)
3.0L V64.8 (4.5)10.9 (10.3)
Previa
Non-Supercharged2.5 (2.4)6.0 (5.7)
Supercharged1.7 (1.6)7.6 (7.2)
RAV4
2WD3.5 (3.3)8.5 (8.0)
4WD3.5 (3.3)7.4 (7.0)
Supra
Non-Turbo1.7 (1.6)7.6 (7.2)
Turbo2.0 (1.9)8.7 (8.2)
Tacoma
2WD
2.4L 4-Cyl.2.5 (2.4)6.9 (6.5)
3.4L V61.7 (1.6)7.6 (7.2)
4WD2.1 (2.0)10.5 (9.9)
Tercel
3-Speed2.6 (2.5)5.8 (5.5)
4-Speed3.3 (3.1)7.6 (7.2)
T100
2WD1.7 (1.6)7.6 (7.2)
4WD2.1 (2.0)8.0 (7.6)
4Runner
1995
2WD1.7 (1.6)7.6 (7.2)
4WD
2.4L 4-Cyl.2.1 (2.0)8.0 (7.6)
3.0L V64.8 (4.5)10.9 (10.3)
1996
2WD1.7 (1.6)7.6 (7.2)
4WD2.1 (2.0)9.3 (8.8)

1996 Toyota 4Runner
TRANSMISSION SERVICING - A/T AUTOMATIC TRANSMISSION SERVICING Toyota
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