Generator TOYOTA RAV4 1996 Service Workshop Manual

4. Apply parking brake. Place transaxle in Neutral. Start engine and maintain engine at 1000-1300 RPM for
5 seconds and then ensure engine returns to idle.
5. Timing marks are located on timing belt cover, near crankshaft pulley. Ensure base timing is within
specification at idle with transaxle in Neutral, and with A/C and all accessories off. See IGNITION
TIMING SPECIFICATIONS table.
6. Remove jumper wire from data link connector No. 1. Ensure ECM controlled timing is within
specification. See IGNITION TIMING SPECIFICATIONS
table. Shut engine off. Remove timing
light and scan tool.
Corolla
1. Start engine and warm engine to normal operating temperature. Shut engine off. Connect timing light to
spark plug wire on cylinder No. 1. Cylinder No. 1 is front cylinder at timing chain end of engine.
2. Connect scan tool to data link connector No. 3. See Fig. 22
. Scan tool is used to read engine RPM.
3. Install Jumper Wire (SST 09843-18020) between terminals TE1 and E1 on data link connector No. 1. See
Fig. 29
. Data link connector No. 1 is located at driver's side of engine compartment, near strut tower.
4. Apply parking brake. Place transaxle in Neutral. Start engine and maintain engine at 1000-1300 RPM for
5 seconds and then ensure engine returns to idle.
5. Timing marks are located on timing chain cover, near crankshaft pulley. Ensure base timing is within
specification at idle with transaxle in Neutral, and with A/C and all accessories off. See IGNITION
TIMING SPECIFICATIONS table.
6. Remove jumper wire from data link connector No. 1. Ensure ECM controlled timing is within
specification. See IGNITION TIMING SPECIFICATIONS
table. Shut engine off. Remove timing
light and scan tool.
RAV4
1. Start engine and warm engine to normal operating temperature. Shut engine off. Connect timing light to
spark plug wire on cylinder No. 1. Cylinder No. 1 is front cylinder at timing belt end of engine.
2. Remove cover from instrument panel and connect scan tool to data link connector No. 3. See Fig. 23
.
Scan tool is used to read engine RPM.
3. Install Jumper Wire (SST 09843-18020) between terminals TE1 and E1 on data link connector No. 1. See
Fig. 30
. Data link connector No. 1 is located on timing belt end of engine, above generator.
4. Apply parking brake. Place transaxle in Neutral. Start engine and allow engine to idle.
5. Timing marks are located on timing belt cover, near crankshaft pulley. Ensure base timing is within
specification at idle with transaxle in Neutral, and with A/C and all accessories off. See IGNITION
TIMING SPECIFICATIONS table.
6. Remove jumper wire from data link connector No. 1. Ensure ECM controlled timing is within
specification. See IGNITION TIMING SPECIFICATIONS
table. Shut engine off. Remove timing
li
ght and scan tool.
CelicaDriver's Side Rear Corner Of Engine
Compartment, Near Brake Booster

1999 Toyota RAV4
1999 ENGINE PERFORMANCE On-Vehicle Adjustments - 4-Cylinder
Microsoft
Sunday, November 22, 2009 10:25:31 AMPage 21 © 2005 Mitchell Repair Information Company, LLC.

TOYOTA
2.0L 4-Cylinder - RAV4
MANUFACTURER'S SUGGESTED SCHEDULED MAINTENANCE
For 1996-97 model years, the manufacturer recommends the belt be replaced every 60,000 miles for severe
service operating conditions. For 1998 model year, the manufacturer recommends the belt be replaced every
90,000 miles for severe service operating conditions. For 1999-00 model years, the manufacturer recommends
the belt be replaced every 90,000 miles or 72 months.
REMOVAL & INSTALLATION
TIMING BELT
Removal
1. Disconnect negative battery cable. Disconnect power steering reservoir, and remove reservoir bracket.
Disconnect wire harness bracket for Data Link Connector No. 1. Remove generator and generator
bracket.
2. Remove ABS actuator. Raise and support vehicle. Remove right front wheel. Remove right engine
undercover. Remove power steering drive belt. Slightly jack up engine and remove right engine mounting
insulator.
3. Remove spark plugs. Remove crankshaft pulley. See Fig. 1
. Remove right engine mounting bracket.
Remove No. 2 timing belt cover. See Fig. 2
. Temporarily install crankshaft pulley with pulley bolt. Set
No. 1 cylinder to TDC on compression stroke. See Fig. 3
.
4. Loosen mounting bolt of No. 1 idler pulley and shift pulley toward left as far as it will go to relieve belt
tension. See Fig. 4
. Temporarily tighten idler pulley. Remove crankshaft pulley and No. 1 timing belt
cover.
5. If reusing timing belt, mark direction of rotation on belt. Also place match marks on belt and camshaft
pulle
y. See Fig. 5 . Remove timing belt from engine. NOTE: Always turn crankshaft clockwise.

1999 Toyota RAV4
TOYOTA 2.0L 4-Cylinder - RAV4

1999 Toyota RAV4
TOYOTA 2.0L 4-Cylinder - RAV4
Microsoft
Sunday, November 22, 2009 10:24:26 AMPage 1 © 2005 Mitchell Repair Information Company, LLC.
Microsoft
Sunday, November 22, 2009 10:24:33 AMPage 1 © 2005 Mitchell Repair Information Company, LLC.

Fig. 7: Locating 45 Degree BTDC Mark
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
TORQUE SPECIFICATIONS
TORQUE SPECIFICATIONS
ApplicationFt. Lbs. (N.m)
Camshaft Timing Pulley Bolt40 (54)
Crankshaft Pulley Bolt80 (108)
Generator Bracket Bolts31 (42)
Engine Mount Bracket-To-Engine Bolts38 (52)
Engine Mount Insulator-To-Body Bolts38 (52)
Engine Mount Insulator-To-Bracket Nut27 (37)
No. 1 Idler Pulley Mounting Bolt31 (42)
Wheel Lug Nut76 (103)
INCH Lbs. (N.m)
Water Pump Bolts78 (8.8)

1999 Toyota RAV4
TOYOTA 2.0L 4-Cylinder - RAV4
Microsoft
Sunday, November 22, 2009 10:24:27 AMPage 8 © 2005 Mitchell Repair Information Company, LLC.