replacement TOYOTA RAV4 1996 Service Owner's Manual

QUARTER WHEEL HOUSING OUTER PANEL
(ASSY): Left Side
REMOVAL (With the quarter panel removed.)
BODY PANEL REPLACEMENTREœ16

INSTALLATION
Assembly MarkAssembly Mark
Fuel Tank Protector Bracket
1. Determine the position of the new parts by the
assembly marks of the inner and outer panels.2. Before welding the new parts, temporarily
install the quarter panel and check the fit.
BODY PANEL REPLACEMENTREœ17

QUARTER PANEL EXTENSION (ASSY)
REMOVAL (With the quarter panel removed.)
BODY PANEL REPLACEMENTREœ18

INSTALLATION
BODY PANEL REPLACEMENTREœ19

mm in
80 3.15
BODY LOWER BACK PANEL (CUT)
REMOVAL
80mm
Cut and Join Location
1. Replace the Body Lower Back Reinforcement at
the same time.
BODY PANEL REPLACEMENTREœ20

INSTALLATION
Body Lower Back
Panel Reinforcement
Butt Weld
2. Temporarily installing the new parts, check the
fit of the back door. 1. Before temporarily installing the new parts,
weld the body lower back panel and body
lower back panel reinforcement with stanœ
dard points.
BODY PANEL REPLACEMENTREœ21

mm in
1305.12
REAR FLOOR INNER CROSSMEMBER (CUT)
130mm
REMOVAL (With the body lower back panel removed.)
130mm
Cut and Join
Location Cut and Join
Location
BODY PANEL REPLACEMENTREœ22

INSTALLATION
Butt Weld Butt Weld
1. Before welding the new parts, temporarily
install the body lower back panel and check
the fit.
BODY PANEL REPLACEMENTREœ23

REAR FLOOR PAN (ASSY)
Rear Floor Crossmember No. 1 Brace
REMOVAL (With the rear floor inner crossmember
removed.)
RH:
LH:
1. Replace the rear floor crossmember No.1
brace at the same time.
BODY PANEL REPLACEMENTREœ24

INSTALLATION
RH:
LH:
BODY PANEL REPLACEMENTREœ25