coil TOYOTA RAV4 2006 Service User Guide

ENGINE - 2AZ-FE ENGINE
169EG36
HousingLock Pin
Intake Camshaft
Vane (Fixed on Intake Camshaft)
Oil Pressure
At a Stop In Operation
Lock Pin
221EG17
To VVT-i Controller
(Advance Side)To V V T- i C o n t r o l l e r
(Retard Side)
Sleeve
Spring
Drain
Oil PressureDrain
Spool ValveCoil
Plunger EG-50
Construction
1) VVT-i Controller
This controller consists of the housing driven by the timing chain and the vane fixed on the intake
camshaft.
The oil pressure sent from the advance or retard side path at the intake camshaft causes rotation in the
VVT-i controller vane circumferential direction to vary the intake valve timing continuously.
When the engine is stopped, the intake camshaft will be in the most retarded state to ensure startability.
When hydraulic pressure is not applied to the VVT-i controller immediately after the engine has been
started, the lock pin locks the movement of the VVT-i controller to prevent a knocking noise.
2) Camshaft Timing Oil Control Valve
This camshaft timing oil control valve controls the spool valve position in accordance with the duty-cycle
control from the ECM. This allows hydraulic pressure to be applied to the VVT-i controller advance or
retard sides. When the engine is stopped, the camshaft timing oil control valve is in the most retarded
state.

ENGINE - 2GR-FE ENGINE
238EG68
VVT Sensors
Crankshaft
Position
Sensor
Va r i o u s
SensorsVV1
VV2
NE
ECMIGT1
IGT2
IGT3
IGT4
IGT5
IGT6
IGF+B Ignition Coil (with Igniter)
No. 1 Cylinder
No. 2 Cylinder
No. 3 Cylinder
No. 4 Cylinder
No. 5 Cylinder
No. 6 Cylinder
285EG39
Igniter
Iron Core
Secondary
Coil
Primary Coil
Plug Cap EG-96
IGNITION SYSTEM
1. General
A DIS (Direct Ignition System) is used. The DIS improves the ignition timing accuracy, reduces high-voltage
loss, and enhances the overall reliability of the ignition system by eliminating the distributor.
The DIS is an independent ignition system which has one ignition coil (with igniter) for each cylinder.
2. Ignition Coil
The DIS provides 6 ignition coils, one for each
cylinder. The spark plug cap, which provides
contact to the spark plug, are integrated with an
ignition coil. Also, an igniter is enclosed to
simplify the system.

ENGINE - 2GR-FE ENGINE
279EG32
30
A
B
Two Sets of Three-Phase WindingsC
Three-Phase Winding
Vo l t a g e
Staggered 30
A
BRotational
AngleVo l t a g e
C
Rotational
Angle
Dual WindingSingle Winding
281EG13 281EG12
Generator Pulley Cross Section Generator PulleyPulley
Shaft
Coil SpringOne-way ClutchEG-99
2. Dual Winding System (For Towing Package Models and Models with RSES)
A dual winding system is used. This system consists of two sets of three-phase windings whose phases are
staggered 30
. Because the generated waves from the respective windings cancel out each other, magnetic
noise is reduced.
3. Generator Pulley
A one-way clutch is set to the generator pulley. Operation of the one-way clutch cancels generator pulley
inertia and helps to prevent slipping of the V-ribbed belt. This realizes a low tension V-ribbed belt that
achieves reduced friction.

ENGINE - 2GR-FE ENGINE
01MEG07Y
SENSORSACTUATORS
MASS AIR FLOW METER
INTAKE AIR TEMPERATURE
SENSOR
CRANKSHAFT POSITION
SENSOR
ENGINE COOLANT
TEMPERATURE SENSOR
ACCELERATOR PEDAL
POSITION SENSOR
THROTTLE POSITION
SENSOR
KNOCK SENSOR (Bank 1)
KNOCK SENSOR (Bank 2)
INTAKE VVT SENSOR (Bank 1)
INTAKE VVT SENSOR (Bank 2)
EXHAUST VVT SENSOR
(Bank 1)
EXHAUST VVT SENSOR
(Bank 2)
IGNITION SWITCHVG
THA
NE
THW
VPA
VPA2
VTA1
VTA2
KNK1
KNK2
VV1
VV2
EV1
EV2
IGSWECM#10
#20
#30
#40
#50
#60
IGT1 -
IGT6
IGF1
M
OC1
OC2
OE1
OE2SFI
NO. 1 INJECTOR
NO. 2 INJECTOR
NO. 3 INJECTOR
NO. 4 INJECTOR
NO. 5 INJECTOR
NO. 6 INJECTOR
ESA
IGNITION COIL with
IGNITER
SPARK PLUG
ETCS-i
THROTTLE CONTROL
MOTOR
VVT-i (INTAKE SIDE)
CAMSHAFT TIMING OIL
CONTROL VALVE (Bank 1)
CAMSHAFT TIMING OIL
CONTROL VALVE (Bank 2)
VVT-i (EXHAUST SIDE)
CAMSHAFT TIMING OIL
CONTROL VALVE (Bank 1)
CAMSHAFT TIMING OIL
CONTROL VALVE (Bank 2)EG-103
2. Construction
The configuration of the engine control system is as shown in the following chart.
(Continued)

ENGINE - 2GR-FE ENGINE
01MEG29Y
Ignition SwitchCombination Meter
Vehicle Speed Signal
MIL
Battery Current Sensor
(Built-in Battery
Temperature Sensor)
Park / Neutral
Position Switch
Battery
Generator
Fuel Pump Relay
Fuel Pump
Vent Valve
Circuit Opening
RelayDLC3*1*2*3
CAN
ECM
Cruise Control Switch
Accelerator Pedal
Position Sensor
Stop Light Switch
Canister
Pressure
SensorLeak
Detection
Pump
Intake Air
Temp. Sensor
VSV (For
Air Intake
Control)Mass Air
Flow Meter
AirThrottle Position
Sensor
Purge VSV
Throttle
Control
Motor
*4*5
Fan
Motor No. 1Fan
Motor
No. 2
Cooling
Fan
ECUCooling
Fan
ECU
No. 1Cooling
Fan
ECU
No. 2
Fan Motor No. 1
Fan Motor No. 2
ACIS Actuator
Intake Camshaft Timing
Oil Control Valve (Bank 2)Injector Injector
Intake Camshaft Timing
Oil Control Valve (Bank 1)
Intake VVT Sensor (Bank 1)
Ignition Coil With Igniter
Exhaust VVT Sensor (Bank 1)
Exhaust Camshaft Timing
Oil Control Valve (Bank 1)
Air-fuel Ratio Sensor
(Bank1, Sensor1)
TWC
Knock
Sensor
Intake VVT
Sensor (Bank 2)
Exhaust VVT
Sensor (Bank 2)
Air-fuel Ratio Sensor
(Bank2, Sensor1)Exhaust Camshaft
Timing Oil Control
Valve (Bank 2)
Crankshaft Position
Sensor
Engine Coolant
Temperature Sensor Heated Oxygen Sensor
(Bank1, Sensor2)Heated Oxygen Sensor
(Bank2, Sensor2)TWCTWC
EG-106
3. Engine Control System Diagram
*1: Air Conditioning ECU
*
2: Airbag Sensor Assembly
*
3: Skid Control ECU
*
4: Except Towing Package Models
*
5: Towing Package Models

ENGINE - 2GR-FE ENGINE
01MEG27Y
01MEG28Y
Intake Camshaft Timing Oil Control Valve (Bank 2)
Ignition Coil with Igniter
Injector
Intake VVT Sensor
(Bank 2)
Exhaust Camshaft
Timing Oil Control
Valve (Bank 2)
Crankshaft
Position Sensor
Exhaust VVT Sensor
(Bank 2)Air-fuel Ratio
Sensor
(Bank 2, Sensor 1)Engine Coolant
Temperature SensorIntake Camshaft Timing Oil Control
Valve (Bank 1)
Intake VVT
Sensor (Bank 1)
Exhaust VVT Sensor
(Bank 1)
Exhaust Camshaft
Timing Oil Control
Valve (Bank 1)
Air-fuel Ratio Sensor
(Bank 1, Sensor 1)
ACIS ActuatorThrottle Position Sensor
Knock Sensor (Bank 1)
Knock Sensor (Bank 2) EG-108

ENGINE - 2GR-FE ENGINEEG-109
5. Main Components of Engine Control System
General
The main components of the 2GR-FE engine control system are as follows:
Component
OutlineQuantity
ECM32-bit CPU1
Mass Air Flow MeterHot-wire Type1
Crankshaft Position Sensor (Rotor Teeth)Pick-up Coil Type (36 - 2)1
Intake VVT Sensor (Rotor Teeth)MRE (Magnetic Resistance Element)
Ty p e ( 3 )2
Exhaust VVT Sensor (Rotor Teeth)MRE (Magnetic Resistance Element)
Ty p e ( 3 )2
Accelerator Pedal Position SensorNon-contact Type1
Throttle Position SensorNon-contact Type1
Knock SensorBuilt-in Piezoelectric Type
(Non-resonant Type / Flat Type)2
Air fuel Ratio Sensor(Bank 1, Sensor 1)Type with Heater (Planar Type)1 eachAir-fuel Ratio Sensor(Bank 2, Sensor 1)Type with Heater (Planar Type)1 each
Heated Oxygen (Bank 1, Sensor 2)Type with Heater (Cup Type)1 eachHeated Oxygen
Sensor
(Bank 2, Sensor 2)Type with Heater (Cup Type)1 each
Injector12-hole Type6

ENGINE - 2GR-FE ENGINE
271EG160
Timing Rotor
Intake VVT
Sensor
VC
VV1+
VV1 -ECM
Intake VVT Sensor (Bank 1) EG-112
2) MRE Type VVT Sensor
The MRE type VVT sensor consists of an MRE, a magnet and a sensor. The direction of the magnetic
field changes due to the different shapes (protruded and non-protruded portions) of the timing rotor,
which passes by the sensor. As a result, the resistance of the MRE changes, and the output voltage to
the ECM changes to Hi or Lo. The ECM detects the camshaft position based on this output voltage.
The differences between the MRE type VVT sensor and the pick-up coil type VVT sensor used on
the conventional models are as follows.
ItemSensor TypeItemMREPick-up Coil
Signal OutputConstant digital output starts from
low engine speeds.Analog output changes with the
engine speed.
Camshaft Position
Detection
Detection is made by comparing
the NE signals with the Hi / Lo
output switch timing due to the
protruded / non-protruded portions
of the timing rotor, or made based
on the number of the input NE
signals during Hi / Lo outputs.
Detection is made by comparing
the NE signals with the change of
waveform that is output when the
protruded portion of the timing
rotor passes.
Wiring Diagram

ENGINE - 2GR-FE ENGINE
232CH41
Engine
Speed
Sensor
OutputDigital
OutputEngine
Speed
Sensor
OutputNo Detecting
Analog Output
MRE Type Pick-up Coil TypeEG-113
Comparison between MRE Type and Pick-up Coil Type Output Waveform Images
Accelerator Pedal Position Sensor
The 2GR-FE engine uses the same accelerator pedal position sensor as the 2AZ-FE engine. For details, see
page EG-42.

ENGINE - 2GR-FE ENGINE
01MEG18Y
Accelerator Pedal
Position SensorThrottle ValveThrottle Position Sensor
Throttle Control
Motor
Mass Air
Flow Meter
Cruise Control
Switch
Skid Control
ECUECMIgnition Coil
Fuel Injection EG-118
8. ETCS-i (Electronic Throttle Control System-intelligent)
General
In the conventional throttle body, the throttle valve angle is determined invariably by the amount of the
accelerator pedal effort. In contrast, ETCS-i uses the ECM to calculate the optimal throttle valve angle that
is appropriate for the respective driving condition and uses a throttle control motor to control the angle.
System Diagram
Control
1) General
The ETCS-i consists of the following five functions:
Normal Throttle Control (Non-linear Control)
IAC (Idle Air Control)
TRAC (Traction Control)
VSC (Vehicle Stability Control)
Cruise Control