abs system TOYOTA SEQUOIA 2001 Service Repair Manual

IN0002
Example
± INTRODUCTIONREPAIR INSTRUCTIONS
IN±7
7 Author: Date:
2005 SEQUOIA (RM1146U)
(7) When checking continuity at the wire connector, in-
sert the tester probe carefully to prevent terminals
from bending.
(8) When using a vacuum gauge, never force the hose
onto a connector that is too large. Use a step±down
adapter for adjustment. Once the hose has been
stretched, it may leak air.
(m) Installation and removal of vacuum hose:
(1) When disconnecting vacuum hoses, use tags to
identify where they should be reconnected to.
(2) After completing a job, double check that the vacu-
um hoses are properly connected. A label under the
hood shows the proper layout.
(n) Bleeding of hydraulic brake booster system.
When repairing the hydraulic brake booster or ABS,
TRAC, VSC system, bleed the air out of the hydraulic
brake booster(See page BR±4).
(o) Unless otherwise stated, all resistance is measured at an
ambient temperature of 20°C (68°F). Because the resis-
tance may be outside specifications if measured at high
temperatures immediately after the vehicle has been run-
ning. Measurement should be made when the engine has
cooled down.

F09750
DLC3
Ts
CG
± INTRODUCTIONFOR ALL OF VEHICLES
IN±17
17 Author: Date:
2005 SEQUOIA (RM1146U)
(i) AIRBAG SENSOR ASSEMBLY
(1) Never reuse the airbag sensor assembly involved
in a collision when the SRS has deployed.
(2) The connectors to the airbag sensor assembly
should be connected or disconnected with the sen-
sor mounted on the floor. If the connectors are con-
nected or disconnected while the airbag sensor as-
sembly is not mounted to the floor, it could cause
undesired ignition of the supplemental restraint sys-
tem.
(3) Work must be started after 90 seconds from the
time the ignition switch is turned to the ºLOCKº posi-
tion and the negative (±) terminal cable is discon-
nected from the battery, even if only loosening the
set bolts of the airbag sensor assembly.
(j) WIRE HARNESS AND CONNECTOR
The SRS wire harness is integrated with the cowl wire har-
ness assembly and floor wire harness assembly. All the
connectors for the system are also a standard yellow col-
or. If the SRS wire harness becomes disconnected or the
connector becomes broken due to an accident, etc., re-
pair or replace it.
2. FOR VEHICLES EQUIPPED WITH VEHICLE SKID
CONTROL (VSC) SYSTEM
NOTICE:

Even if TRAC is initially OFF, it automatically be-
comes ON when the vehicle speed becomes about 30
km/h (19 mh) or more. Therefore, please drive in the
test mode to avoid dangerous situations caused by
the TRAC control.

VSC/ABS may be failed when the vehicle is driven on
the two±wheel chassis dynamo. Therefore, after driv-
ing on the chassis dynamo, please clear DTC before
normal driving. Please refer to the page DI±899 for the
method of clearing DTC.

Fasten the vehicle with the lock chain.
(a) Confirm VSC system is OFF.
(1) Turn the ignition switch OFF.
(2) Using SST, connect terminals Ts and CG of DLC3.
SST 09843±18040
(3) Start the engine.

B04770
IN±18
± INTRODUCTIONFOR ALL OF VEHICLES
18 Author: Date:
2005 SEQUOIA (RM1146U)
(4) Check that the VSC TRAC warning light blinks.
(5) After the measurement, remove the SST and re-
start the engine. At this time, make sure that the
VSC TRAC warning light is off.
(b) Notice in VSC operation.
(1) Removal and reinstallation of VSC±related compo-
nents may cause misadjustment of them. Do not re-
move or reinstall them unless necessary.
(2) When conducting VSC±related operations, do not
fail to make sure that the preparation and the finish-
ing of the operation are all performed in accordance
with the direction in this text.
3. FOR VEHICLES EQUIPPED WITH A CATALYTIC CONVERTER
CAUTION:
If a large amount of unburned gasoline flows into the converter, it may overheat and create a fire haz-
ard. To prevent this, observe the following precautions and explain them to your customer.
(a) Use only unleaded gasoline.
(b) Avoid prolonged idling.
Avoid running the engine at idle speed for more than 20 minutes.
(c) Avoid spark jump test.
(1) Perform spark jump test only when absolutely necessary. Perform this test as rapidly as possible.
(2) While testing, never race the engine.
(d) Avoid prolonged engine compression measurement.
Engine compression tests must be done as rapidly as possible.
(e) Do not run engine when fuel tank is nearly empty.
This may cause the engine to misfire and create an extra load on the converter.
(f) Avoid coasting with ignition turned off.
(g) Do not dispose of used catalyst along with parts contaminated with gasoline or oil.
4. IF VEHICLE IS EQUIPPED WITH MOBILE COMMUNICATION SYSTEM
For vehicles with mobile communication systems such as two±way radios and cellular telephones, observe
the following precautions.
(1) Install the antenna as far as possible away from the ECU and sensors of the vehicle's electronic
system.
(2) Install the antenna feeder at least 20 cm (7.87 in.) away from the ECU and sensors of the ve-
hicle's electronic systems. For details about ECU and sensor locations, refer to the section on
the applicable component.
(3) Do not wind the antenna feeder together with the other wiring as much as possible, also avoid
running the antenna feeder parallel with other wire harness.
(4) Check that the antenna and feeder are correctly adjusted.
(5) Do not install powerful mobile communication system.

IN01T±18
± INTRODUCTIONHOW TO TROUBLESHOOT ECU CONTROLLED
SYSTEMSIN±23
23 Author: Date:
HOW TO TROUBLESHOOT ECU CONTROLLED SYSTEMS
GENERAL INFORMATION
A large number of ECU controlled systems are used in the SEQUOIA. In general, the ECU controlled system
is considered to be a very intricate system requiring a high level of technical knowledge and expert skill to
troubleshoot. However, the fact is that if you proceed to inspect the circuits one by one, troubleshooting of
these systems is not complex. If you have adequate understanding of the system and a basic knowledge
of electricity, accurate diagnosis and necessary repair can be performed to locate and fix the problem. This
manual is designed through emphasis of the above standpoint to help service technicians perform accurate
and effective troubleshooting, and is compiled for the following major ECU controlled systems:
The troubleshooting procedure and how to make use of it are described on the following pages.
SystemPage
1. EngineDI±1
2. Automatic TransmissionDI±515
3. Air Suspension Control SystemDI±695
4. Tire Pressure Warning SystemDI±796
5. ABS with EBD & BA & TRAC & VSC SystemDI±891
6. Can Communication SystemDI±1060
7. Supplemental Restraint SystemDI±1118
8. Power Seat Control System w/ Driving Position MemoryDI±1501
9. Cruise Control SystemDI±1536
10.Engine Immobilizer SystemDI±1570
11. Combination Meter SystemDI±1601
12.Sliding Roof SystemDI±1661
13.Body Control SystemDI±1678
14.Driver Door Control SystemDI±1778
15.Passenger Door Control SystemDI±1814
16.Back Door Control SystemDI±1850
17.Multiplex Communication SystemDI±1887
18.Audio SystemDI±1955
19.Rear Seat Audio SystemDI±2044
20.Rear Seat Entertainment SystemDI±2078
21.Navigation SystemDI±2159
22.Air Conditioning SystemDI±2297
FOR USING OBD II SCAN TOOL OR TOYOTA HAND±HELD TESTER

Before using the scan tool or tester, the scan tool's instruction book or tester's operator manual should
be read thoroughly.

If the scan tool or tester cannot communicate with ECU controlled systems when you have connected
the cable of the scan tool or tester to DLC3, turned the ignition switch ON and operated the scan tool,
there is a problem on the vehicle side or tool side.
(1) If communication is normal when the tool is connected to another vehicle, inspect the diagnosis
data link line (Bus
line) or ECU power circuit of the vehicle.
(2) If communication is still not possible when the tool is connected to another vehicle, the problem
is probably in the tool itself, so perform the Self Test procedures outline in the Tester Operator's
Manual.

IN±26± INTRODUCTIONHOW TO TROUBLESHOOT ECU CONTROLLED
SYSTEMS
26 Author: Date:
2005 SEQUOIA (RM1146U)
2. SYMPTOM CONFIRMATION AND DIAGNOSTIC TROUBLE CODE CHECK
The diagnostic system in the SEQUOIA fulfills various functions. The first function is the Diagnostic Trouble
Code Check in which a malfunction in the signal circuits to the ECU is stored in code in the ECU memory
at the time of occurrence, to be output by the technician during troubleshooting. Another function is the Input
Signal Check which checks if the signals from various switches are sent to the ECU correctly.
By using these check functions, the problem areas can be narrowed down quickly and troubleshooting can
be performed effectively. Diagnostic functions are incorporated in the following systems in the SEQUOIA.
SystemDiagnostic Trouble
Code CheckInput Signal Check
(Sensor Check)Diagnostic Test
Mode (Active Test)
1. Engine(with Check
Mode)
2. Automatic Transmission(with Check
Mode)
3. Air Suspension Control System(with Check
Mode)
4. Tire Pressure Warning System
5. ABS with EBD & BA & TRAC & VSC System
6. Can Communication System
7. Supplemental Restraint System(with Check
Mode)
8. Power Seat Control System w/ Driving Position Memory
9. Cruise Control System
10.Engine Immobilizer System
11. Combination Meter System
12.Sliding Roof System
13.Body Control System
14.Driver Door Control System
15.Passenger Door Control System
16.Back Door Control System
17.Multiplex Communication System
18.Audio System
19.Rear Seat Audio System
20.Rear Seat Entertainment System
21.Air Conditioning System
In diagnostic trouble code check, it is very important to determine whether the problem indicated by the diag-
nostic trouble code is still occurring or occurred in the past but returned to normal at present. In addition,
it must be checked in the problem symptom check whether the malfunction indicated by the diagnostic
trouble code is directly related to the problem symptom or not. For this reason, the diagnostic trouble codes
should be checked before and after the symptom confirmation to determine the current conditions, as shown
in the table on the next page. If this is not done, it may, depending on the case, result in unnecessary trouble-
shooting for normally operating systems, thus making it more difficult to locate the problem, or in repairs not
pertinent to the problem. Therefore, always follow the procedure in correct order and perform the diagnostic
trouble code check.

IN04Q±33
IN±40
± INTRODUCTIONTERMS
40 Author: Date:
2005 SEQUOIA (RM1146U)
TERMS
ABBREVIATIONS USED IN THIS MANUAL
AbbreviationsMeaning
ABSAnti±Lock Brake System
A/CAir Conditioner
ACAlternating Current
ACCAccessory
ACISAcoustic Control Induction System
ACMActive Control Engine Mount
ACSDAutomatic Cold Start Device
A.D.D.Automatic Disconnecting Differential
A/FAir±Fuel Ratio
AHCActive Height Control Suspension
ALRAutomatic Locking Retractor
ALTAlternator
AMPAmplifier
ANTAntenna
APPROX.Approximately
ASSYAssembly
A/T, ATMAutomatic Transmission (Transaxle)
AT FAutomatic Transmission Fluid
AUTOAutomatic
AUXAuxiliary
AV GAverage
AV SAdaptive Variable Suspension
B+Battery Voltage
BABrake Assist
BACSBoost Altitude Compensation System
BATBattery
BDCBottom Dead Center
B/LBi±Level
B/SBore±Stroke Ratio
BTDCBefore Top Dead Center
BVSVBimetallic Vacuum Switching Valve
CBCircuit Breaker
CCoCatalytic Converter For Oxidation
CCVCanister Closed Valve
CDCompact Disc
CFCornering Force
CGCenter Of Gravity
CHChannel
CKDComplete Knock Down
COMB.Combination
CPECoupe
CPSCombustion Pressure Sensor
CPUCentral Processing Unit
CRSChild Restraint System
CTRCenter
C/VCheck Valve
CVControl Valve
CWCurb Weight

IN±42
± INTRODUCTIONTERMS
42 Author: Date:
2005 SEQUOIA (RM1146U) H/B
Hatchback
H±FUSEHigh Current Fuse
HIHigh
HIDHigh Intensity Discharge (Head Lamp)
HSGHousing
HTHard Top
HWSHeated Windshield System
ICIntegrated Circuit
IDIIndirect Diesel Injection
IFSIndependent Front Suspension
IGIgnition
IIAIntegrated Ignition Assembly
INIntake (Manifold, Valve)
INTIntermittent
I/PInstrument Panel
IRSIndependent Rear Suspension
ISCIdle Speed Control
J/BJunction Block
J/CJunction Connector
KDKick±Down
LANLocal Area Network
LBLiftback
LCDLiquid Crystal Display
LEDLight Emitting Diode
LHLeft±Hand
LHDLeft±Hand Drive
L/H/WLength, Height, Width
LLCLong±Life Coolant
LNGLiquified Natural Gas
LOLow
LPGLiquified Petroleum Gas
LSDLimited Slip Differential
LSP & PVLoad Sensing Proportioning And Bypass Valve
LSPVLoad Sensing Proportioning Valve
MAPManifold Absolute Pressure
MAX.Maximum
MICMicrophone
MILMalfunction Indicator Lamp
MIN.Minimum
MG1Motor Generator No.1
MG2Motor Generator No.2
MPMultipurpose
MPIMultipoint Electronic Injection
MPXMultiplex Communication System
M/T, MTMManual Transmission (Transaxle)
MTMount
MTGMounting
NNeutral
NANatural Aspiration
NO.Number
O2SOxygen Sensor
O/DOverdrive

IN±46
± INTRODUCTIONTERMS
46 Author: Date:
2005 SEQUOIA (RM1146U) IAC
Idle Air ControlIdle Speed Control (ISC)
IATIntake Air TemperatureIntake or Inlet Air Temperature
ICMIgnition Control Module±
IFIIndirect Fuel InjectionIndirect Injection (IDL)
IFSInertia Fuel±Shutoff±
ISCIdle Speed Control±
KSKnock SensorKnock Sensor
MAFMass AirflowAir Flow Meter
MAPManifold Absolute PressureManifold Pressure Intake Vacuum
MCMixture Control
Electric Bleed Air Control Valve (EBCV)
Mixture Control Valve (MCV)
Electric Air Control Valve (EACV)
MDPManifold Differential Pressure±
MFIMultiport Fuel InjectionElectronic Fuel Injection (EFI)
MILMalfunction Indicator LampCheck Engine Lamp
MSTManifold Surface Temperature±
MVZManifold Vacuum Zone±
NVRAMNon±Volatile Random Access Memory±
O2SOxygen SensorOxygen Sensor, O2 Sensor (O2S)
OBDOn±Board DiagnosticOn±Board Diagnostic System (OBD)
OCOxidation Catalytic ConverterOxidation Catalyst Convert (OC), CCo
OLOpen LoopOpen Loop
PAIRPulsed Secondary Air InjectionAir Suction (AS)
PCMPowertrain Control Module±
PNPPark/Neutral Position±
PROMProgrammable Read Only Memory±
PSPPower Steering Pressure±
PTOXPeriodic Trap OxidizerDiesel Particulate Filter (DPF)
Diesel Particulate Trap (DPT)
RAMRandom Access MemoryRandom Access Memory (RAM)
RMRelay Module±
ROMRead Only MemoryRead Only Memory (ROM)
RPMEngine SpeedEngine Speed
SCSuperchargerSupercharger
SCBSupercharger BypassE±ABV
SFISequential Multiport Fuel InjectionElectronic Fuel Injection (EFI), Sequential Injection
SPLSmoke Puff Limiter±
SRIService Reminder Indicator±
SRTSystem Readiness Test±
STScan Tool±
TBThrottle BodyThrottle Body
TBIThrottle Body Fuel InjectionSingle Point Injection
Central Fuel Injection (Ci)
TCTurbochargerTurbocharger
TCCTorque Converter ClutchTorque Converter
TCMTransmission Control ModuleTransmission ECU, ECT ECU

DI±50
± DIAGNOSTICSENGINE
244 Author: Date:
2005 SEQUOIA (RM1146U)ST1
Starter signal:
ON or OFFON: Cranking'
SYSGUARD JUDGESystem guard:
ON or OFF'ETCS service data
OPN MALFUNCTIONOpen side malfunction:
ON or OFF'ETCS service data
THROTTLE POSAbsolute throttle position sensor:
Min.: 0 %, Max.: 100 %
10 to 24 %: Throttle fully closed

64 to 96 %: Throttle fully openRead the value with intrusive op-
eration (active test)
THROTTL IDL POS
Whether or not throttle position
sensor detecting idle:
ON or OFF
ON: Idling'
THRTL REQ POSThrottle requirement position:
Min.: 0 V, Max.: 5 V0.5 to 1.0 V: Idling'
THROTTLE POSThrottle sensor positioning:
Min.: 0 %, Max.: 100 %10 to 18 %: IdlingCalculated value based on VTA1
THROTTLE POS #2Throttle sensor positioning #2:
Min.: 0 %, Max.: 100 %'Calculated value based on VTA2
THROTTLE POS #1
Throttle position sensor No. 1
output voltage:
Min.: 0 V, Max.: 4.9 V
'ETCS freeze data
THROTTLE POS #2
Throttle position sensor No.2 out-
put voltage:
Min.: 0 V, Max.: 4.9 V
'ETCS freeze data
THROTTLE POS #1Throttle position No. 1:
Min.: 0 V, Max.: 5 V
0.5 to 1.2 V: Throttle fully closed

3.2 to 4.8 V: Throttle fully opened'
THROTTLE POS #2Throttle position No. 2:
Min.: 0 V, Max.: 5 V
2.0 to 2.9 V: Throttle fully closed

4.6 to 5.5 V: Throttle fully openRead the value with intrusive op-
eration (active test)
THRTL COMND VALThrottle position command value:
Min.: 0 V, Max.: 4.98 V0.5 to 4.8 VETCS service data
THROTTLE SSR #1
Throttle sensor opener position
No. 1:
Min.: 0 V, Max.: 4.98 V
0.6 to 0.9 VETCS service data
THROTTLE SSR #2
Throttle sensor opener position
No. 2:
Min.: 0 V, Max.: 4.98 V
2.2 to 2.6 VETCS service data
THRTL SSR #1 AD
Throttle sensor opener position
No.1 (AD):
Min.: 0 V, Max.: 4.98 V
0.6 to 0.9 VETCS service data
THROTTLE MOT
Whether or not throttle motor con-
trol permitted:
ON or OFF
ON: IdlingRead the value with the power
switch ON (Do not start engine)
THROTTLE MOTThrottle motor current:
Min.: 0 A, Max.: 80 A0 to 3.0 A: Idling'
THROTTLE MOTThrottle motor:
Min.: 0 %, Max.: 100 %0.5 to 40 %: Idling'
THROTTLE MOTThrottle motor current:
Min.: 0 A, Max.: 19.92 A0 to 3.0 A: Idling'
THROTL OPN DUTYThrottle motor opening duty ratio:
Min.: 0 %, Max.: 100 %0 to 40 %: During idlingWhen accelerator pedal de-
pressed, duty ratio increased
THROTL CLS DUTYThrottle motor closed duty ratio:
Min.: 0 %, Max.: 100 %0 to 40 %: During idlingWhen accelerator pedal released
quickly, duty ratio increased
THRTL MOT (OPN)Throttle motor duty ratio (open):
Min.: 0 %, Max.: 100 %'ETCS service data

± DIAGNOSTICSENGINE
DI±53
247 Author: Date:
2005 SEQUOIA (RM1146U)A/C SIG
A/C signal: ON or OFFON: A/C ON'
ELECT LOAD SIGElectrical load signal:
ON or OFFON: Headlights or defogger is
turned ON'
STOP LIGHT SWStop lamp switch:
ON or OFFON: brake pedal is depressed.'
+BM
Whether or not electric throttle
control system power inputted:
ON or OFF
ON: Idling'
+BM VOLTAGE+BM voltage:
Min.: 0, Max.: 19.9210 to 15 V: IdlingETCS service data
BATTERY VOLTAGEBattery voltage:
Min.: 0 V, Max.: 65.535 V9 to 14 V: Idling'
ACTUATOR POWERActuator power supply:
ON or OFFON: IdlingETCS service data
ATM PRESSUREAtmospheric pressure:
Min.: 0 kPa, Max.: 150 kPaEquivalent to atmospheric pres-
sure (absolute pressure)'
SECOND AIR VSVSecondary air injection system
statusON: Secondary air injection sys-
tem operation'
ACT VSVA/C cut status for Active Test:
ON or OFF'Active Test support data
EVAP (Purge) VSVVSV status for EVAP control:
ON or OFF'Active Test support data
FUEL PUMP / SPDFuel pump/speed status:
ON or OFF'Active Test support data
VVT CTRL B1VVT control status:
ON or OFF'Active Test support data
VVT CTRL B2VVT control status:
ON or OFF'Active Test support data
VACUUM PUMP
Key±off EVAP system pump sta-
tus:
ON or OFF
'Active Test support data
EVAP VENT VAL
Key±off EVAP system vent valve
status:
ON or OFF
'Active Test support data
TC/TE1TC and TE1 terminal of DLC3:
ON or OFF''
VVTL AIM ANGL #1VVT aim angle (bank 1):
Min.: 0 %, Max.: 100 %0 %: IdlingVVT duty signal value during intru-
sive operation
VVTL AIM ANGL #2VVT aim angle (bank 1):
Min.: 0 %, Max.: 100 %0 %: IdlingVVT duty signal value during intru-
sive operation
VVT CHNG ANGL #1VVT change angle:
Min.: 0FR, Max.: 60FR0 to 5 FR: IdlingDisplacement angle during intru-
sive operation
VVT CHNG ANGL #2VVT change angle:
Min.: 0FR, Max.: 60FR0 to 5 FR: IdlingDisplacement angle during intru-
sive operation
VVT OCV DUTY B1VVT OCV operation duty:
Min.: 0 %, Max.: 100 %0 %: IdlingRequested duty value for intrusive
operation
VVT OCV DUTY B2VVT OCV operation duty:
Min.: 0 %, Max.: 100 %0 %: IdlingRequested duty value for intrusive
operation
FC IDLFuel cut idle:
ON or OFFON: Fuel cut operation
FC IDL = ºONº when throttle valve
fully closed and engine speed over
2,800 rpm