brake fluid TOYOTA SIENNA 2007 Service Owner's Guide
[x] Cancel search | Manufacturer: TOYOTA, Model Year: 2007, Model line: SIENNA, Model: TOYOTA SIENNA 2007Pages: 3000, PDF Size: 52.26 MB
Page 2074 of 3000

DS–20DRIVE SHAFT – FRONT DRIVE SHAFT
DS
9. INSTALL FRONT AXLE HUB LH NUT
(a) Using a socket wrench (30 mm), install a new axle
hub LH nut.
Torque: 294 N*m (3,000 kgf*cm, 217 ft.*lbf)
(b) Using a chisel and hammer, stake the axle hub LH
nut.
10. INSTALL FRONT WHEEL
Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf)
11. ADD AUTOMATIC TRANSAXLE FLUID
HINT:
• for U151E: (See page AX-123)
• for U151F: (See page AX-123)
12. ADD TRANSFER OIL (for 4WD)
HINT:
(See page TF-3)
13. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT
HINT:
(See page SP-4)
14. CHECK ABS SPEED SENSOR SIGNAL
HINT:
• for ANTI-LOCK BRAKE SYSTEM: (See page BC-3)
• for VEHICLE STABILITY CONTROL SYSTEM: (See
page BC-72)
C068609
Page 2080 of 3000

DRIVE SHAFT – FRONT DRIVE SHAFTDS–5
DS
REMOVAL
1. DRAIN AUTOMATIC TRANSAXLE FLUID
(a) Remove the drain plug, gasket and drain ATF.
(b) Install a new gasket and the drain plug.
Torque: 49 N*m (500 kgf*cm, 36 ft.*lbf)
2. DRAIN TRANSFER OIL (for 4WD)
HINT:
(See page TF-8)
3. REMOVE FRONT WHEEL
4. REMOVE FRONT AXLE HUB LH NUT
(a) Using SST and a hammer, unstake the staked part
of the axle hub LH nut.
SST 09930-00010
NOTICE:
Loosen the staked part of the nut completely,
otherwise the screw of the drive shaft may be
damaged.
(b) While applying the brakes, remove the lock axle hub
LH nut.
5. SEPARATE FRONT STABILIZER LINK ASSEMBLY LH
(a) Remove the nut, and separate the stabilizer link
assembly LH.
HINT:
If the ball joint turns together with the nut, use a
hexagon wrench (6 mm) to hold the stud.
6. SEPARATE SPEED SENSOR FRONT LH
(a) Remove the bolt and clip, and separate the sensor
wire and hose from the shock absorber.
NOTICE:
Be careful not to damage the speed sensor.
(b) Remove the bolt, and separate the speed sensor
from LH from the steering knuckle.
NOTICE:
Prevent foreign matter from adhering to the
speed sensor.
F040146E09
F040136
C083022
F040147
Page 2095 of 3000

DS–20DRIVE SHAFT – FRONT DRIVE SHAFT
DS
9. INSTALL FRONT AXLE HUB LH NUT
(a) Using a socket wrench (30 mm), install a new axle
hub LH nut.
Torque: 294 N*m (3,000 kgf*cm, 217 ft.*lbf)
(b) Using a chisel and hammer, stake the axle hub LH
nut.
10. INSTALL FRONT WHEEL
Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf)
11. ADD AUTOMATIC TRANSAXLE FLUID
HINT:
• for U151E: (See page AX-123)
• for U151F: (See page AX-123)
12. ADD TRANSFER OIL (for 4WD)
HINT:
(See page TF-3)
13. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT
HINT:
(See page SP-4)
14. CHECK ABS SPEED SENSOR SIGNAL
HINT:
• for ANTI-LOCK BRAKE SYSTEM: (See page BC-3)
• for VEHICLE STABILITY CONTROL SYSTEM: (See
page BC-72)
C068609
Page 2225 of 3000

SP–42SUSPENSION – REAR COIL SPRING
SP
10. SEPARATE PARKING BRAKE CABLE ASSEMBLY
NO.3
(a) Remove the 2 bolts and parking brake cable
assembly No.3.
11. SEPARATE PARKING BRAKE CABLE ASSEMBLY
NO.2
HINT:
Separate the RH side by the same procedures as the LH
side.
12. SEPARATE REAR BRAKE TUBE NO.2
(a) Using SST, separate the brake tube from the flexible
hose. Catch the brake fluid with a container as it
drains out.
SST 09023-00101
(b) Remove the clip, and separate the flexible hose.
(c) Remove the bolt and separate the brake tube from
rear axle beam assembly.
13. SEPARATE REAR BRAKE TUBE NO.1
SST 09023-00101
HINT:
Separate the RH side by the same procedures as the LH
side.
14. REMOVE FUEL TANK FILLER HOSE COVER
(a) Remove the 2 bolts, 3 screws, 3 nuts and fuel tank
filler pipe protector.
G023904
G025779E01
G025780
C088688
Page 2230 of 3000

SUSPENSION – REAR COIL SPRINGSP–47
SP
13. INSTALL SPEED SENSOR REAR LH (for 4WD)
(a) Install the speed sensor rear LH and bolt.
Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf)
14. INSTALL SPEED SENSOR REAR RH (for 4WD)
HINT:
Install the RH side by same procedures as the LH side.
15. CONNECT SKID CONTROL SENSOR WIRE (for 2WD)
(a) Connect the skid control sensor connector.
(b) Install the bolt and bracket to the rear axle beam
assembly.
Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf)
HINT:
Connect the RH side by same procedures with the
LH side.
16. INSTALL EXHAUST PIPE ASSEMBLY TAIL
HINT:
• 2WD DRIVE TYPE (See page EX-2)
• 4WD DRIVE TYPE (See page EX-12)
17. BLEED BRAKE LINE
18. INSPECT BRAKE FLUID LEVEL IN RESERVOIR
19. STABILIZE SUSPENSION
(a) Install the rear wheel and jack down the vehicle.
Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf)
(b) Bounce the vehicle up and down several times to
stabilize the suspension.
20. FULLY TIGHTEN SHOCK ABSORBER ASSEMBLY
REAR LH
(a) Stabilize the shock absorber assembly rear LH.
If it is impossible to tighten the nut at this position,
support the rear axle beam assembly with a jack
and load the rear compartment with a mass of
approximately 90 kg (198 lb).
Length of shock absorber:
2WD DRIVE TYPE:
234 mm (9.2 in.)
4WD DRIVE TYPE:
258 mm (10.2 in.)
G023898
G023899
C088682
Page 2246 of 3000

SP–64SUSPENSION – REAR AXLE BEAM
SP
32. CONNECT SKID CONTROL SENSOR WIRE (for 2WD)
HINT:
(See page SP-38)
HINT:
Connect the RH side by the same procedures as the LH
side.
33. INSTALL SPEED SENSOR REAR LH (for 4WD)
HINT:
(See page SP-38)
34. INSTALL SPEED SENSOR REAR RH (for 4WD)
HINT:
Install the RH side by the same procedures as the LH
side.
35. INSTALL EXHAUST PIPE ASSEMBLY TAIL
HINT:
• 2WD DRIVE TYPE (See page EX-2)
• 4WD DRIVE TYPE (See page EX-8)
36. BLEED BRAKE LINE
HINT:
(See page BR-3)
37. INSTALL REAR WHEEL
Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf)
38. INSPECT BRAKE FLUID LEVEL IN RESERVOIR
39. STABILIZE SUSPENSION
HINT:
(See page SP-52)
40. FULLY TIGHTEN SHOCK ABSORBER ASSEMBLY
REAR LH
HINT:
(See page SP-52)
41. FULLY TIGHTEN SHOCK ABSORBER ASSEMBLY
REAR RH
HINT:
Fully tighten the RH side by the same procedures as the
LH side.
42. FULLY TIGHTEN REAR AXLE BEAM ASSEMBLY
HINT:
(See page SP-38)
43. INSTALL REAR FLOOR NO.2 CROSSMEMBER
BRACE LH
HINT:
(See page SP-38)
44. INSTALL REAR FLOOR NO.2 CROSSMEMBER
BRACE RH
HINT:
Install the RH side by the same procedures as the LH
side.
Page 2362 of 3000

BRAKE CONTROL – ANTI-LOCK BRAKE SYSTEMBC–11
BC
DIAGNOSIS SYSTEM
1. DESCRIPTION
(a) Release the parking brake pedal.
(b) Check the warning lights.
When ignition switch is turned ON, check that the
ABS warning light and brake warning light come on
for 3 seconds.
HINT:
• When parking brake is applied or the level of the
brake fluid is low, the brake warning light comes
on.
• If the indicator check result is not normal,
proceed to troubleshooting for the light circuit
below.
DTC CHECK / CLEAR
1. DTC CHECK/CLEAR (WHEN USING SST CHECK
WIRE):
(a) DTC check
(1) Using SST, connect terminals TC and CG of the
DLC3.
SST 09843-18040
(2) Turn the ignition switch to the ON position.
(3) Read the DTCs from the ABS warning light on
the combination meter.
HINT:
If no code appears, inspect the TC and CG
terminal circuit and the ABS warning light circuit.
F045097E01
Trouble Area See Procedure
ABS warning light circuitBC-47 or BC-50
BRAKE warning light circuitBC-52 or BC-59
G022986E01
Trouble Area See procedure
TC and CG terminal circuitBC-61
ABS warning light circuitBC-47 or BC-50
Page 2381 of 3000

BRAKE CONTROL – ANTI-LOCK BRAKE SYSTEMBC–11
BC
DIAGNOSIS SYSTEM
1. DESCRIPTION
(a) Release the parking brake pedal.
(b) Check the warning lights.
When ignition switch is turned ON, check that the
ABS warning light and brake warning light come on
for 3 seconds.
HINT:
• When parking brake is applied or the level of the
brake fluid is low, the brake warning light comes
on.
• If the indicator check result is not normal,
proceed to troubleshooting for the light circuit
below.
DTC CHECK / CLEAR
1. DTC CHECK/CLEAR (WHEN USING SST CHECK
WIRE):
(a) DTC check
(1) Using SST, connect terminals TC and CG of the
DLC3.
SST 09843-18040
(2) Turn the ignition switch to the ON position.
(3) Read the DTCs from the ABS warning light on
the combination meter.
HINT:
If no code appears, inspect the TC and CG
terminal circuit and the ABS warning light circuit.
F045097E01
Trouble Area See Procedure
ABS warning light circuitBC-47 or BC-50
BRAKE warning light circuitBC-52 or BC-59
G022986E01
Trouble Area See procedure
TC and CG terminal circuitBC-61
ABS warning light circuitBC-47 or BC-50
Page 2418 of 3000

BRAKE CONTROL – ANTI-LOCK BRAKE SYSTEMBC–57
BC
(a) Disconnect the skid control ECU connector and parking
brake switch.
(b) Measure the resistance according to the value(s) in the
table below.
Standard resistance
NG
OK
(a) Remove the reservoir tank cap and strainer.
(b) Disconnect the brake fluid level warning switch
connector.
7CHECK HARNESS AND CONNECTOR
C122972E04
Tester Connection Specified Condition
S3-12 (PKB) - P6-1 Below 1
S3-12 (PKB) - Body ground 10 k or higher
REPAIR OR REPLACE HARNESS OR
CONNECTOR (PKB CIRCUIT)
8INSPECT BRAKE FLUID LEVEL WARNING SWITCH
Page 2419 of 3000

BC–58BRAKE CONTROL – ANTI-LOCK BRAKE SYSTEM
BC
(c) Measure the resistance according to the value(s) in the
table below.
HINT:
A float is placed inside the reservoir. Its position can be
changed by increasing/decreasing the level of brake
fluid.
Standard resistance
HINT:
If there is no problem after finishing the above check,
adjust the brake fluid level to the MAX level.
NG
OK
(a) Disconnect the combination meter connector.
C119428E01
Tester Connection Condition Specified Condition
B1-1 - B1-2Float up
(Switch OFF)1.9 to 2.1 k
B1-1 - B1-2Float down
(Switch ON)Below 1
REPLACE BRAKE MASTER CYLINDER
RESERVOIR SUB-ASSEMBLY
9INSPECT HARNESS AND CONNECTOR (BETWEEN BRAKE FLUID LEVEL WARNING SW
AND COMBINATION METER)