air condition TOYOTA SIENNA 2007 Service Service Manual

2GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEMES–407
ES
(a) Start the engine.
(b) Disconnect the vacuum hose from the air cleaner cap.
(c) Check that the disconnected port located on the vacuum
tank applies suction to your finger.
OK:
Vacuum pressure exists.
(d) Reconnect the vacuum hose.
NG
OK
(a) Connect the oscilloscope between terminals ACM and
E1 of the E9 and E11 ECM connectors.
(b) Warm up the engine to normal operating temperature.
(c) Turn the A/C switch on.
(d) Measure the voltage according to the value(s) in the
table below.
Standard voltage
OK
NG
2CHECK VACUUM
G041079
CHECK AND REPLACE VACUUM SOURCE
AND HOSES
3INSPECT ECM
A114640E06
Condition Voltage
Shift position is D, and engine speed is 850 rpm
or lessPulse generation
Shift position is D, and engine speed is 950 rpm
or more9 to 14 V
Shift position is P 9 to 14 V
Go to step 9

ES–4082GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEM
ES
(a) Disconnect the V3 VSV for ACM connector.
(b) Measure the resistance according to the value(s) in the
table below.
Standard resistance:
19 to 21
at 20C (68F)
(c) Reconnect the VSV for ACM connector.
NG
OK
(a) Check the wire harness between the VSV for ACM
connector and the ECM connector.
(1) Disconnect the V3 VSV for ACM connector.
(2) Disconnect the E9 ECM connector.
(3) Measure the resistance according to the value(s) in
the table below.
Standard resistance:
Check for open
Check for open
(4) Reconnect the ECM connector.
NG
OK
4INSPECT DUTY VACUUM SWITCHING VALVE (RESISTANCE)
C058536E28
REPLACE DUTY VACUUM SWITCHING
VA LV E
5CHECK HARNESS AND CONNECTOR (VSV FOR ACM - ECM)
A163536E01
Tester Connection Specified Condition
VSV for ACM (V3-2) - ACM (E9-3) Below 1
Tester Connection Specified Condition
VSV for ACM (V3-2) or ACM (E9-3) - Body ground 10 k
or higher
REPAIR OR REPLACE HARNESS OR
CONNECTOR (VSV FOR ACM - ECM)

ES–4102GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEM
ES
(a) Check the wire harness between the VSV for ACM and
the EFI relay.
(1) Remove the EFI relay from the engine room junction
block.
(2) Measure the resistance according to the value(s) in
the table below.
Standard resistance:
Check for open
(3) Reconnect the VSV for ACM connector.
(4) Reinstall the EFI relay.
NG
OK
8CHECK HARNESS AND CONNECTOR (VSV FOR ACM - EFI RELAY)
A163531E02
Tester Connection Specified Condition
VSV for ACM (V3-1) - EFI relay terminal (3) Below 1
REPAIR OR REPLACE HARNESS OR
CONNECTOR (VSV FOR ACM - EFI RELAY)
CHECK ECM POWER SOURCE CIRCUIT

2GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEMES–27
ES
Contents:
2. CATALYST MONITOR (ACTIVE AIR-FUEL RATIO
CONTROL TYPE)
(a) Preconditions
The monitor will not run unless:
• The MIL is OFF.
(b) Drive Pattern
(1) Connect an intelligent tester.
(2) Turn the ignition switch to the ON position.
(3) Turn the tester or scan tool ON.
(4) Clear the DTCs.
(5) Start the engine and warm it up.
(6) Drive the vehicle at between 40 mph and 70
mph (64 km/h and 113 km/h) for at least 10
minutes.
(c) Monitor Status
(1) Check the Readiness Monitor status displayed
on the tester.
(2) If the status does not switch to COMPL
(complete), extend the driving time.
3. EVAP MONITOR (KEY-OFF TYPE)
(a) Preconditions
The monitor will not run unless:
• The fuel tank is less than 90% full.
• The altitude is less than 8000 ft (2450 m).
• The vehicle is stationary.
• The engine coolant temperature is between
4.4
C and 35C (40F and 95F).
• The intake air temperature is between 4.4
C and
35
C (40F and 95F).
Steps Section Titles
1 Catalyst Monitor (Active Air-Fuel Ratio Control Type)
2 EVAP System Monitor (Key-Off Type)
3Air-Fuel Ratio (A/F) and Heated Oxygen (HO2) Sensor Monitors (Active Air-Fuel Ratio Control
Ty p e )
4Air-Fuel Ratio (A/F) and Heated Oxygen (HO2) Sensor Heater Monitors (Front A/F and Rear HO2
Sensor Type)
A079199E84

ES–282GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEM
ES
• Vehicle was driven in the city area (or on free-
way) for 10 minutes or more.
(b) Monitor Conditions
(1) Turn the ignition switch off and wait for 6 hours.
HINT:
Do not start the engine until checking Readiness
Monitor status. If the engine is started, the step
described above must be repeated.
(c) Monitor Status
(1) Connect an intelligent tester to the DLC3.
(2) Turn the ignition switch to the ON position.
(3) Turn the tester or scan tool ON.
(4) Check the Readiness Monitor status displayed
on the tester or scan tool.
If the status does not switch to COMPL
(complete), restart the engine, make sure that
the preconditions have been met, and then
perform the Monitor Conditions again.
4. A/F SENSOR AND HO2S MONITORS
(a) Preconditions
The monitor will not run unless:
• 2 minutes or more have elapsed since the engine
was started.
• The Engine Coolant Temperature (ECT) is 75
C
(167
F) or more.
• Cumulative driving time at a vehicle speed of 30
mph (48 km/h) or more exceeds 6 minutes.
• Air-fuel ratio feedback control is performed.
• Fuel-cut control is performed for 8 seconds or
more (for the Rear HO2 Sensor Monitor).
(b) Drive Pattern for front A/F sensor and HO2 sensor.
(1) Connect an intelligent tester to the DLC3.
(2) Turn the ignition switch to the ON position.
(3) Turn the tester ON.
(4) Clear the DTCs.
(5) Start the engine, and warm it up until the ECT
reaches 75
C (167F) or higher.
(6) Drive the vehicle at 38 mph (60 km/h) or more
for at least 10 minutes.
(7) Change the transmission to the 2nd gear.
(8) Accelerate the vehicle to 40 mph (64 km/h) or
more by depressing the accelerator pedal for at
least 10 seconds (Procedure "A").
(9) Soon after performing procedure "A" above,
release the accelerator pedal for at least 4
seconds without depressing the brake pedal, in
order to execute fuel-cut control (Procedure "B").
(10) Allow the vehicle to decelerate until the vehicle
speed declines to less than 6 mph (10 km/h)
(Procedure "C").
(11) Repeat procedures from "A" through "C" above
at least 3 times in one driving cycle.

2GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEMES–29
ES
(c) Monitor Status
(1) Check the Readiness Monitor status displayed
on the tester.
(2) If the status does not switch to COMPL
(complete), make sure that the preconditions
have been met and then perform the Drive
Pattern again.
5. AIR-FUEL RATIO (A/F) AND HEATED OXYGEN (HO2)
SENSOR HEATER MONITORS (FRONT A/F AND
REAR HO2 SENSOR TYPE)
(a) Preconditions
The monitor will not run unless:
• The MIL is OFF.
(b) Drive Pattern
(1) Connect an intelligent tester to the DLC3.
(2) Turn the ignition switch to the ON position.
G039003E10
A078886E24

ES–422GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEM
ES
In order to enhance OBD function on vehicles and
develop the Off-Board diagnosis system, CAN
communication is introduced in this system (CAN:
Controller Area Network). It minimizes a gap
between technician skills and vehicle technology.
CAN is a network, which uses a pair of data
transmission lines, spanning multiple computers
and sensors. It allows a high speed communication
between the systems and to simplify the wire
harness connection.
Since this system is equipped with the CAN
communication, connecting the CAN VIM (VIM:
Vehicle Interface Module) with an intelligent tester is
necessary to display any information from the ECM.
(Also the communication between the intelligent
tester and the ECM uses CAN communication
signal.) When confirming the DTCs and any data of
the ECM, connect the CAN VIM between the DLC3
and the intelligent tester.
2. NORMAL MODE AND CHECK MODE
(a) The diagnosis system operates in normal mode
during normal vehicle use. In normal mode, 2 trip
detection logic is used to ensure accurate detection
of malfunctions. Check mode is also available as an
option for technicians. In check mode, 1 trip
detection logic is used for simulating malfunction
symptoms and increasing the system's ability to
detect malfunctions, including intermittent problems
(intelligent tester only) (See page ES-43).
3. 2 TRIP DETECTION LOGIC
(a) When a malfunction is first detected, the
malfunction is temporarily stored in the ECM
memory (1st trip). If the same malfunction is
detected during the next subsequent drive cycle, the
MIL is illuminated (2nd trip).
4. FREEZE FRAME DATA
(a) The ECM records vehicle and driving condition
information as freeze frame data the moment a DTC
is stored. When troubleshooting, freeze frame data
can be helpful in determining whether the vehicle
was running or stopped, whether the engine was
warmed up or not, whether the air-fuel ratio was
lean or rich, as well as other data recorded at the
time of a malfunction.
A082779E02

ES–462GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEM
ES
FREEZE FRAME DATA
1. DESCRIPTION
(a) The ECM records vehicle and driving condition
information as freeze frame data the moment a DTC
is stored. When troubleshooting, freeze frame data
can be helpful in determining whether the vehicle
was running or stopped, whether the engine was
warmed up or not, whether the air-fuel ratio was
lean or rich, as well as other data recorded at the
time of a malfunction.
HINT:
If it is impossible to duplicate the problem even
though a DTC is detected, confirm the freeze frame
data.
(b) The ECM records engine conditions in the form of
freeze frame data every 0.5 seconds. Using the
intelligent tester, five separate sets of freeze frame
data, including the data values at the time when the
DTC was set, can be checked.
• 3 data sets before the DTC was set
• 1 data set when the DTC was set
• 1 data set after the DTC was set
These data sets can be used to simulate the
condition of the vehicle around the time of the
occurrence of the malfunction. The data may assist
in identifying of the cause of the malfunction, and in
judging whether it was temporary or not.
2. LIST OF FREEZE FRAME DATA
G038619E05
LABEL
(Intelligent Tester Display)Measurement Item Diagnostic Note
Freeze DTC Freeze DTC -
INJECTOR (PORT) Injector -
IGN ADVANCE Ignition advance -
CALC LOAD Calculate load Calculated load by ECM
VEHICLE LOAD Vehicle load -
MAF Mass air flow volumeIf value is approximately 0.0 g/s:
• Mass air flow meter power source circuit
open or shorted
• VG circuit open or shorted
If value is 160.0 g/s or more:
• E2G circuit open
ENGINE SPD Engine speed -
VEHICLE SPD Vehicle speed Speed indicated on speedometer
COOLANT TEMP Engine coolant temperatureIf value is -40
C (-40F), sensor circuit open
If value is 140
C (284F), sensor circuit
shorted
INTAKE AIR Intake air temperatureIf value is -40
C (-40F), sensor circuit open
If value is 140C (284F), sensor circuit
shorted
AIR-FUEL RATIO Air-fuel ratio -
PURGE DENSITY Learning value of purge density -
EVAP PURGE FLOW Purge flow -
EVAP PURGE VSV EVAP purge VSV duty ratio -
KNOCK CRRT VAL Correction learning value of knocking -

2GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEMES–47
ES
KNOCK FB VAL Feedback value of knocking -
ACCEL POS #1Absolute Accelerator Pedal Position (APP)
No. 1-
ACCEL POS #2 Absolute APP No. 2 -
THROTTLE POS Throttle positionRead value with ignition switch on (Do not
start engine)
THROTTLE POS Throttle sensor positioningRead value with ignition switch on (Do not
start engine)
THROTTLE POS#2 Throttle sensor positioning #2Read value with ignition switch on (Do not
start engine)
THROTTLE MOT Throttle motor -
O2S B1 S2 Heated oxygen sensor outputPerforming INJ VOL or A/F CONTROL
function of ACTIVE TEST enables technician
to check voltage output of sensor
O2S B2 S2 Heated oxygen sensor outputPerforming INJ VOL or A/F CONTROL
function of ACTIVE TEST enables technician
to check voltage output of sensor
AFS B1 S1 A/F sensor outputPerforming INJ VOL or A/F CONTROL
function of ACTIVE TEST enables technician
to check voltage output of sensor
AFS B2 S1 A/F sensor outputPerforming INJ VOL or A/F CONTROL
function of ACTIVE TEST enables technician
to check voltage output of sensor
TOTAL FT #1 Total fuel trim of bank 1 -
TOTAL FT #2 Total fuel trim of bank 2 -
SHORT FT #1 Short-term fuel trim of bank 1Short-term fuel compensation used to
maintain air-fuel ratio at stoichiometric air-fuel
ratio
LONG FT #1 Long-term fuel trim of bank 1Overall fuel compensation carried out in long-
term to compensate for a continual deviation
of short-term fuel trim from central valve
SHORT FT #2 Short-term fuel trim of bank 2Short-term fuel compensation used to
maintain air-fuel ratio at stoichiometric air-fuel
ratio
LONG FT #2 Long-term fuel trim of bank 2Overall fuel compensation carried out in long-
term to compensate for a continual deviation
of short-term fuel trim from central valve
FUEL SYS #1 Fuel system status (bank 1)• OL (Open Loop): Has not yet satisfied
conditions to go closed loop
• CL (Closed Loop): Using heated oxygen
sensor as feedback for fuel control
• OL DRIVE: Open loop due to driving
conditions (fuel enrichment)
• OL FAULT: Open loop due to detected
system fault
• CL FAULT: Closed loop but heated
oxygen sensor, which used for fuel control
malfunctioning
FUEL SYS #2 Fuel system status (bank 2)• OL (Open Loop): Has not yet satisfied
conditions to go closed loop
• CL (Closed Loop): Using heated oxygen
sensor as feedback for fuel control
• OL DRIVE: Open loop due to driving
conditions (fuel enrichment)
• OL FAULT: Open loop due to detected
system fault
• CL FAULT: Closed loop but heated
oxygen sensor, which used for fuel control
malfunctioning
O2FT B1 S2 Fuel trim at heated oxygen sensor Same as SHORT FT #1LABEL
(Intelligent Tester Display)Measurement Item Diagnostic Note

2GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEMES–51
ES
FAIL-SAFE CHART
If any of the following DTCs are set, the ECM enters fail-safe
mode to allow the vehicle to be driven temporarily.
HINT:
• *1: The vehicle can be driven slowly when the accelerator
pedal is depressed firmly and slowly. If the accelerator
pedal is depressed quickly, the vehicle may speed up and
slow down erratically.
• *2: Misfire related fail-safe operations occur when catalyst
overheat malfunctions occur.
DTCs Components Fail-Safe OperationsFail-Safe Deactivation
Conditions
P0031, P0032, P0051 and P0052Air-Fuel Ratio (A/F) Sensor
HeaterECM turns off A/F sensor heater Ignition switch off
P0037, P0038, P0057 and P0058Heated Oxygen (HO2) Sensor
HeaterECM turns off HO2 sensor heater Ignition switch off
P0100, P0102 and P0103 Mass Air Flow (MAF) MeterECM calculates ignition timing
according to engine speed and
throttle valve positionPass condition detected
P0110, P0112 and P0113Intake Air Temperature (IAT)
SensorECM estimates IAT to be 20
C
(68
F)Pass condition detected
P0115, P0117 and P0118Engine Coolant Temperature
(ECT) SensorECM estimates ECT to be 80
C
(176
F)Pass condition detected
P0120, P0121, P0122, P0123,
P0220, P0222, P0223, P0604,
P0606, P0607, P0657, P2102,
P2103, P2111, P2112, P2118,
P2119 and P2135Electronic Throttle Control
System (ETCS)ECM cuts off throttle actuator
current and throttle valve returned
to 6.5
throttle position by return
spring
ECM then adjusts engine output
by controlling fuel injection
(intermittent fuel-cut) and ignition
timing in accordance with
accelerator pedal opening angle,
to allow vehicle to continue at
minimal speed*1Pass condition detected and then
ignition switch turned off
P0300, P0301, P0302, P0303,
P0304, P0305 and P0306*2• Fuel injector
• Electronic Throttle Control
System (ETCS)When misfire occurs, fuel cut is
performed for catalyst overheat
malfunction prevention
• During normal load and
normal engine speed (MIL is
blinking)
- Fuel cut is performed on
malfunctioning cylinder
• During high load and high
engine speed (MIL is
blinking)
- Throttle valve opening angle
control is performed
- All cylinder fuel cut or
malfunction cylinder fuel cutPass condition detected and then
ignition switch turned OFF
P0327, P0328, P0332 and P0333 Knock SensorECM sets ignition timing to
maximum retardIgnition switch off
P0351 to P0356 Igniter ECM cuts fuel Pass condition detected
P2120, P2121, P2122, P2123,
P2125, P2127, P2128 and P2138Accelerator Pedal Position (APP)
SensorAPP sensor has 2 sensor circuits:
Main and Sub
If either of circuits malfunctions,
ECM controls engine using the
other circuit
If both of circuits malfunction,
ECM regards accelerator pedal
as being released. As a result,
throttle valve is closed and engine
idlesPass condition detected and then
ignition switch turned off