ABS TOYOTA SIENNA 2007 Service Repair Manual

INTRODUCTION – TERMSIN–51
IN
IFI Indirect Fuel Injection Indirect Injection (IDL)
IFS Inertia Fuel-Shutoff -
ISC Idle Speed Control -
KS Knock Sensor Knock Sensor
MAF Mass Airflow Air Flow Meter
MAP Manifold Absolute Pressure Manifold Pressure Intake Vacuum
MC Mixture ControlElectric Bleed Air Control Valve (EBCV)
Mixture Control Valve (MCV)
Electric Air Control Valve (EACV)
MDP Manifold Differential Pressure -
MFI Multiport Fuel Injection Electronic Fuel Injection (EFI)
MIL Malfunction Indicator Light Check Engine Light
MST Manifold Surface Temperature -
MVZ Manifold Vacuum Zone -
NVRAM Non-Volatile Random Access Memory -
O2S Oxygen SensorOxygen Sensor, O
2 Sensor (O2S)
OBD On-Board Diagnostic On-Board Diagnostic System (OBD)
OC Oxidation Catalytic Converter Oxidation Catalytic Convert (OC), CCo
OL Open Loop Open Loop
PAIR Pulsed Secondary Air Injection Air Suction (AS)
PCM Powertrain Control Module -
PNP Park/Neutral Position -
PROM Programmable Read Only Memory -
PSP Power Steering Pressure -
PTOX Periodic Trap OxidizerDiesel Particulate Filter (DPF)
Diesel Particulate Trap (DPT)
RAM Random Access Memory Random Access Memory (RAM)
RM Relay Module -
ROM Read Only Memory Read Only Memory (ROM)
RPM Engine Speed Engine Speed
SC Supercharger Supercharger
SCB Supercharger Bypass E-ABV
SFI Sequential Multiport Fuel Injection Electronic Fuel Injection (EFI), Sequential Injection
SPL Smoke Puff Limiter -
SRI Service Reminder Indicator -
SRT System Readiness Test -
ST Scan Tool -
TB Throttle Body Throttle Body
TBI Throttle Body Fuel InjectionSingle Point Injection
Central Fuel Injection (Ci)
TC Turbocharger Turbocharger
TCC Torque Converter Clutch Torque Converter
TCM Transmission Control Module Transmission ECU, ECT ECU
TP Throttle Position Throttle Position
TR Transmission Range -
TVV Thermal Vacuum ValveBimetallic Vacuum Switching Valve (BVSV)
Thermostatic Vacuum Switching Valve (TVSV)
TWC Three-Way Catalytic ConverterThree-Way Catalytic (TWC)
Manifold Converter
CC
RO
SAE
ABBREVIATIONSSAE TERMSTOYOTA TERMS
( )-ABBREVIATIONS

TF–10TRANSFER – TRANSFER ASSEMBLY
TF
6. INSTALL NO. 1 TRANSFER CASE PLUG
(a) Add oil up to 0 to 5 mm below the lower side of the
plug hole.
Oil quantity:
0.9 L (0.95 US qts, 0.71 lmp. qts)
HINT:
When adding oil, pour it slowly.
(b) Install the No. 1 transfer case plug with a new No. 1
gasket.
Torque: 49 N*m (500 kgf*cm, 36 ft.*lbf)
7. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT
HINT:
(See page SP-4)
8. CHECK ABS SPEED SENSOR SIGNAL
HINT:
(See page BC-3)

DRIVE SHAFT – FRONT DRIVE SHAFTDS–5
DS
REMOVAL
1. DRAIN AUTOMATIC TRANSAXLE FLUID
(a) Remove the drain plug, gasket and drain ATF.
(b) Install a new gasket and the drain plug.
Torque: 49 N*m (500 kgf*cm, 36 ft.*lbf)
2. DRAIN TRANSFER OIL (for 4WD)
HINT:
(See page TF-8)
3. REMOVE FRONT WHEEL
4. REMOVE FRONT AXLE HUB LH NUT
(a) Using SST and a hammer, unstake the staked part
of the axle hub LH nut.
SST 09930-00010
NOTICE:
Loosen the staked part of the nut completely,
otherwise the screw of the drive shaft may be
damaged.
(b) While applying the brakes, remove the lock axle hub
LH nut.
5. SEPARATE FRONT STABILIZER LINK ASSEMBLY LH
(a) Remove the nut, and separate the stabilizer link
assembly LH.
HINT:
If the ball joint turns together with the nut, use a
hexagon wrench (6 mm) to hold the stud.
6. SEPARATE SPEED SENSOR FRONT LH
(a) Remove the bolt and clip, and separate the sensor
wire and hose from the shock absorber.
NOTICE:
Be careful not to damage the speed sensor.
(b) Remove the bolt, and separate the speed sensor
from LH from the steering knuckle.
NOTICE:
Prevent foreign matter from adhering to the
speed sensor.
F040146E09
F040136
C083022
F040147

DRIVE SHAFT – FRONT DRIVE SHAFTDS–7
DS
12. REMOVE FRONT DRIVE SHAFT ASSEMBLY RH (for
4WD)
(a) Using SST, remove the front drive shaft assembly
RH.
SST 09520-01010, 09520-24010 (09520-32040)
HINT:
Overhaul the side following the same procedures as
for the LH side.
NOTICE:
• When removing and installing the front drive
shaft assembly RH in 4WD vehicle, be sure to
first drain all the transaxle oil and transfer oil.
If removal and installation is carried out
without draining these oils, the transfer oil
will flow into the transaxle side. Extensive
cleaning will be required if the two oils mix.
• Do not damage the oil seal and dust cover.
• Move the drive shaft assembly while keeping
it level.
13. SECURE FRONT AXLE ASSEMBLY
NOTICE:
The hub bearing could be damaged if it is subjected
to the vehicle weight, such as when moving the
vehicle with the drive shaft removed. Therefore, if it
is absolutely necessary to place the vehicle weight
on the hub bearing, first support it with SST.
SST 09608-16042 (09608-02021, 09608-02041)
C108268E04
C054583E01

AH–6AXLE – FRONT AXLE HUB
AH
REMOVAL
HINT:
Replace the RH side using the same procedures as for the
LH side.
1. REMOVE FRONT WHEEL
2. REMOVE FRONT AXLE HUB LH NUT (See page DS-
5)
3. SEPARATE SPEED SENSOR FRONT LH (See page
DS-5)
4. SEPARATE FRONT DISC BRAKE CALIPER
ASSEMBLY LH
(a) Remove the 2 bolts and separate the front disc
brake caliper assembly LH from the steering
knuckle LH.
NOTICE:
Use a string or other device to keep the brake
caliper from hanging down.
5. REMOVE FRONT DISC
6. SEPARATE TIE ROD END SUB-ASSEMBLY LH (See
page DS-6)
7. SEPARATE FRONT SUSPENSION ARM SUB-
ASSEMBLY LOWER NO.1 LH (See page DS-6)
8. REMOVE FRONT AXLE ASSEMBLY LH
(a) Using a plastic hammer, separate the front drive
shaft assembly LH from the front axle hub sub-
assembly LH.
NOTICE:
Be careful not to damage the boot and ABS
speed sensor rotor.
(b) Remove the 2 bolts, nuts and steering knuckle LH
with the front axle nub sub-assembly LH.
C067088
D027403
C083023

AXLE – FRONT AXLE HUBAH–9
AH
4. INSTALL FRONT AXLE HUB LH HOLE SNAP RING
(a) Using snap ring pliers, install a new front axle hub
LH hole snap ring.
5. INSTALL FRONT WHEEL BEARING DUST
DEFLECTOR NO.1 LH
(a) Using SST(s) and a hammer, install the bearing dust
deflector No. 1 LH.
SST 09316-60011 (09316-00011, 09316-00031),
09608-32010
HINT:
Align the hole for the speed sensor in the bearing
dust deflector No. 1 LH with the steering knuckle.
6. INSTALL LOWER BALL JOINT ASSEMBLY FRONT
LH
(a) Install the lower ball joint assembly front LH and
tighten the nut.
Torque: 123 N*m (1,250 kgf*cm, 91 ft.*lbf)
(b) Install a new cotter pin.
NOTICE:
If the holes for the cotter pin are not aligned,
tighten the nut up to 60
further.
INSTALLATION
1. INSTALL FRONT AXLE ASSEMBLY LH
(a) Install the 2 bolts, nuts and front axle assembly LH
with the 2 bolts and nuts to the shock absorber
assembly front LH.
Torque: 230 N*m (2,350 kgf*cm, 170 ft.*lbf)
NOTICE:
• Only when reusing the bolts and nuts, apply
the small amount of engine oil to the screw
part of the nuts.
• Do not excessively push out the front axle
assembly LH.
• Be careful not to damage the outboard joint
boot.
• Be careful not to damage the speed sensor
rotor.
2. INSTALL FRONT SUSPENSION ARM SUB-
ASSEMBLY LOWER NO.1 LH (See page DS-18)
3. INSTALL TIE ROD END SUB-ASSEMBLY LH (See
page DS-18)
4. INSTALL FRONT DISC
F045465
F045054E03
C083023

AH–10AXLE – FRONT AXLE HUB
AH
5. INSTALL FRONT DISC BRAKE CALIPER ASSEMBLY
LH
(a) Install the front disc brake caliper assembly LH with
the 2 bolts to the steering knuckle LH.
Torque: 104 N*m (1,060 kgf*cm, 77 ft.*lbf)
6. INSTALL FRONT AXLE HUB LH NUT
(a) Using a socket wrench (30mm), install a new axle
hub LH nut.
Torque: 294 N*m (3,000 kgf*cm, 217 ft.*lbf)
7. SEPARATE FRONT DISC BRAKE CALIPER
ASSEMBLY LH
(a) Remove the 2 bolts and separate the front disc
brake caliper assembly LH from the steering
knuckle LH.
NOTICE:
Use a string or other device to keep the brake
caliper from hanging down.
8. REMOVE FRONT DISC
9. INSPECT BEARING BACKLASH (See page AH-5)
10. INSPECT AXLE HUB DEVIATION (See page AH-5)
11. INSTALL FRONT DISC
12. INSTALL FRONT DISC BRAKE CALIPER ASSEMBLY
LH
(a) Install the front disc brake caliper assembly LH with
the 2 bolts to the steering knuckle LH.
Torque: 104 N*m (1,060 kgf*cm, 77 ft.*lbf)
13. INSTALL SPEED SENSOR FRONT LH (See page DS-
18)
14. INSTALL FRONT AXLE HUB LH NUT
(a) Using a socket wrench (30 mm), install a new axle
hub LH nut.
Torque: 294 N*m (3,000 kgf*cm, 217 ft.*lbf)
(b) Using a chisel and hammer, stake the axle hub LH
nut.
15. INSTALL FRONT WHEEL
Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf)
16. INSPECT FRONT WHEEL ALIGNMENT
(a) Inspect front wheel alignment (See page SP-4).
17. CHECK ABS SPEED SENSOR SIGNAL
(a) ABS WITH EBD SYSTEM (See page BC-3).
(b) ABS WITH EBD & BA & TRAC & VSC SYSTEM
(See page BC-72).
C067088
C067088
C068609

SUSPENSION – SUSPENSION SYSTEMSP–3
SP
PROBLEM SYMPTOMS TABLE
FRONT SUSPENSION SYSTEM
REAR SUSPENSION SYSTEM
Symptom Suspected Area See page
Bottoming1. Vehicle (Overloaded) -
2. Spring (Weak)SP-12
3. Shock absorber (Worn)SP-12
Sways / pitches1. Tire (Worn or improperly inflated)TW-2
2. Stabilizer bar (Bent or broken) (2WD)SP-28
3. Stabilizer bar (Bent or broken) (4WD)SP-35
4. Shock absorber (Worn)SP-12
Front wheel shimmy1. Tire (Worn or improperly inflated)TW-2
2. Wheel (Out of balance)TW-2
3. Shock absorber (Worn)SP-12
4. Wheel alignment (Incorrect)SP-4
5. Ball joint (Worn)SP-24
6. Hub bearing (Worn)AH-5
7. Steering linkage (Loose or worn) -
Abnormal tire wear1. Tire (Worn or improperly inflated)TW-2
2. Wheel alignment (Incorrect)SP-4
3. Shock absorber (Worn)SP-12
4. Suspension parts (Worn) -
Symptom Suspected Area See page
Wander / pulls1. Tire (Worn or improperly inflated)TW-2
2. Wheel alignment (Incorrect)SP-9
3. Steering linkage (Loose or worn) -
4. Hub bearing (Worn) (2WD)AH-16
5. Hub bearing (Worn) (4WD)AH-19
6. Suspension parts (Worn) -
Bottoming1. Vehicle (Overloaded) -
2. Spring (Weak)SP-51
3. Shock absorber (Worn)SP-52
Sways / pitches1. Tire (Worn or improperly inflated)TW-2
2. Stabilizer bar (Bent or broken) (2WD)SP-28
3. Stabilizer bar (Bent or broken) (4WD)SP-35
4. Shock absorber (Worn)SP-52
Rear wheel shimmy1. Tire (Worn or improperly inflated)TW-2
2. Wheel (Out of balance)TW-2
3. Shock absorber (Worn)SP-52
4. Wheel alignment (Incorrect)SP-9
5. Hub bearing (Worn) (2WD)AH-16
6. Hub bearing (Worn) (4WD)AH-19
Abnormal tire wear1. Tire (Worn or improperly inflated)TW-2
2. Wheel alignment (Incorrect)SP-9
3. Shock absorber (Worn)SP-9
4. Suspension parts (Worn) -

SUSPENSION – REAR SHOCK ABSORBERSP–51
SP
REMOVAL
1. REMOVE REAR WHEEL
2. REMOVE REAR SHOCK ABSORBER CAP LH
(a) Remove the shock absorber head cover.
(b) Remove the shock absorber cap LH.
3. REMOVE SHOCK ABSORBER ASSEMBLY REAR LH
(a) Support the rear axle beam with a jack.
(b) Using a 6 mm hexagon wrench to hold the piston
rod, remove the lock nut.
(c) Remove the rear shock absorber LH cushion
retainer and rear shock absorber cushion No.1.
G023895
C088670
G023896
G023897

SP–52SUSPENSION – REAR SHOCK ABSORBER
SP
(d) Remove the nut, cushion retainer and shock
absorber assembly rear LH.
(e) Remove the rear spring bumper No.1 LH from the
shock absorber assembly rear LH.
INSPECTION
1. INSPECT SHOCK ABSORBER ASSEMBLY REAR LH
(a) Push down and pull up the shock absorber rod, and
check that there is no unusual resistance or unusual
operation sound.
If there is any malfunction, replace the shock
absorber with a new one.
NOTICE:
When disposing of the shock absorber, see
DISPOSAL (See page SP-54).
INSTALLATION
1. INSTALL SHOCK ABSORBER ASSEMBLY REAR LH
(a) Install the rear spring bumper No.1 LH to the shock
absorber assembly LH.
(b) Support the rear axle beam assembly with a jack.
(c) Install the rear shock absorber assembly rear LH,
cushion retainer and nut to the rear axle beam.
C088671
C088672
C088673
C088672
C088670