ignition TOYOTA TERCEL 1996 Service Manual PDF

BE6653R14671F06870
ON
GND
IG1
(-) (+)
F07208
GND (-) (+) LOCK
- DIAGNOSTICSANTI-LOCK BRAKE SYSTEM
DI-133
1996 TERCEL (RM440U)
INSPECTION PROCEDURE
1 Check battery positive voltage.
OK:
Voltage: 10 - 14 V
NG Check and repair charging system.
OK
2 Check voltage between terminals IG1 and GND of ABS ECU connector.
PREPARATION:
Disconnect the ABS ECU with connectors still connected.
CHECK:
(a) Turn the ignition switch ON.
(b) Measure the voltage between terminals IG1 and GND of
the ABS ECU connector.
OK:
Voltage: 10 - 14 V
NG Check and repair ABS ECU.
OK
3 Check continuity between terminal GND of ECU connector and body ground.
CHECK:
Measure the resistance between terminal GND of the ABS ECU
connector and body ground.
OK:
Resistance: 1 W or less
OK Repair or replace harness or connector.
NG

R12884
SRS ECU
A1212 V
EA14
Tc
E
1
J/C
A A
DLC111
EC
BR
Tc
325
P-B P-B P-BABS ECU
J1
BR
R13006
TcE1
DLC1
- DIAGNOSTICSANTI-LOCK BRAKE SYSTEM
DI-141
1996 TERCEL (RM440U)
Tc Terminal Circuit
CIRCUIT DESCRIPTION
Connecting between terminals Tc and E1 of the DLC1 cause the ECU to display the DTC by flashing the ABS
warning light.
WIRING DIAGRAM
INSPECTION PROCEDURE
1 Check voltage between terminals Tc and E1 of DLC1.
CHECK:
(a) Turn the ignition switch ON.
(b) Measure the voltage between terminals Tc and E
1 of the
DLC1.
OK:
Voltage: 10 - 14 V
OK If ABS warning light does not blink even after Tc
and E
1 are connected, ECU may be defective.
NG
DI4M0-02

F00414
24ABS ECU
AA123DLC1
Ts
16
EC
E1TsL
B-RAEA13
B-RL12 V
J/C
J1
R13006
E1
DLC1
Tc
- DIAGNOSTICSANTI-LOCK BRAKE SYSTEM
DI-143
1996 TERCEL (RM440U)
Ts Terminal Circuit
CIRCUIT DESCRIPTION
The sensor check circuit detects abnormalities in the speed sensor signal which cannot be detected with
the DTC check.
Connecting terminals Ts and E
1 of the DLC1 in the engine compartment starts the check.
WIRING DIAGRAM
INSPECTION PROCEDURE
1 Check voltage between terminals Ts and E1 of DLC1.
CHECK:
(a) Turn the ignition switch ON.
(b) Measure the voltage between terminals Ts and E
1 of the
DLC1.
OK:
Voltage: 10 - 14 V
OK If ABS warning light does not blink even after Ts
and E
1 are connected, ECU may be defective.
NG
DI4M1-02

N12151
DI95N-01
R13006
E1
Tc
AT0716
Normal Code
ON
OFF0.25
0.25
DI-148
- DIAGNOSTICSSUPPLEMENTAL RESTRAINT SYSTEM
1996 TERCEL (RM440U)
PRE-CHECK
1. SRS WARNING LIGHT CHECK
(a) Turn the ignition switch to ACC or ON and check that the
SRS warning light lights up.
(b) Check that the SRS warning light goes out after approx.
6 seconds.
HINT:

When the ignition switch is at ACC or ON and the SRS
warning light remains on or flashes, the airbag sensor as-
sembly has detected a malfunction code.

If, after approx. 6 seconds have elapsed, the SRS warn-
ing light sometimes lights up or the SRS warning light
lights up even when the ignition switch is OFF, a short in
the SRS warning light circuit can be considered likely.
Proceed to ºSRS warning light system malfunctionº on
page DI-180, DI-182.
2. DTC CHECK (Using diagnosis check wire)
(a) Output the DTC.
(1) Turn the ignition switch to the ACC or ON position
and wait approx. 20 seconds.
(2) Using SST, connect terminals Tc and E1 of the
DLC1.
SST 09843-18020
NOTICE:
Never make a mistake with the terminal connection posi-
tion as this will cause a malfunction.
(b) Read the DTC.
Read the 2-digit DTC as indicated by the number of times
the SRS warning light blinks. As an example, the blinking
patterns, normal, 11 and 31 are as shown on the illustra-
tion.

Normal code indication.
The light will blink 2 times per second.

Malfunction code indication.
The first blinking output indicates the first digit
of a 2-digit DTC. After a 1.5 second pause,
the second blinking output will indicate the
second digit.

H01461H04911
H05581
ABTerminal
Tc
ABOFF
Body
Ground
OFF
ON
OFF
Several
Seconds50 m sec.
50 m sec.
1 second
(± 0.5 sec.)
Tc
Body
Ground
1 second
(± 0.5 sec.)
1
23
45
N12278
DI-150
- DIAGNOSTICSSUPPLEMENTAL RESTRAINT SYSTEM
1996 TERCEL (RM440U)
4. DTC CLEARANCE (Using diagnosis check wire)
(a) Connect the 2 service wires to terminals Tc and AB of
DLC1.
(b) Turn the ignition switch to ACC or ON and wait approx. 6
seconds.
(c) Starting with the Tc terminal, apply body ground alternate-
ly to terminal Tc and terminal AB twice each in cycles of
1.0 seconds. Confirm that body ground is absolute. Final-
ly, keep applying body ground to terminal Tc.
HINT:
When alternately grounding terminals Tc and AB, release
ground from one terminal and immediately apply it to the other
terminal within an interval of 0.2 seconds. If DTCs do not clear,
repeat the above procedure until the codes are cleared.
(d) Several seconds after doing the clearing procedure, the
SRS warning light will blink in a 50 m sec. cycle to indicate
the codes have been cleared.
5. DTC CLEARANCE (Using TOYOTA hand-held tester)
(a) Hook up the TOYOTA hand-held tester to the DLC1.
(b) Clear the DTCs by following the prompts on the tester
screen.
HINT:
Please refer to the TOYOTA hand-held tester operator's manu-
al for further details.

DI4MA-01
DI-154
- DIAGNOSTICSSUPPLEMENTAL RESTRAINT SYSTEM
1996 TERCEL (RM440U)
PROBLEM SYMPTOMS TABLE
Proceed with troubleshooting of each circuit in the table below.
SymptomSuspect AreaSee page

With the ignition switch at ACC or ON, the SRS warning light
sometimes lights up after approx. 6 seconds have elapsed.

SRS warning light is always lit up even when ignition switch is in
the LOCK position.

SRS warning light system malfunction
(Always lit up when ignition switch is in LOCK position.)DI-180

With the ignition switch at ACC or ON, the SRS warning light
does not light up.
SRS warning light system malfunction
(Does not light up, when ignition switch is turned to ACC
or ON.)
DI-182

DTC not displayed.

SRS warning light is always lit up a DTC check procedure.

DTC displayed without Tc and E1 terminal connection.

Tc terminal circuitDI-185

AB0069
W01933
AB0118
R13006AB0069
AB0118
W02042
H00006
Airbag Sensor
Assembly
Spiral
Cable P Squib
D SquibP+
P-
D+ D-ACCON
or
Code 11
DLC1
Tc
E1
DI-158
- DIAGNOSTICSSUPPLEMENTAL RESTRAINT SYSTEM
1996 TERCEL (RM440U)
4 Check airbag sensor assembly.
PREPARATION:
(a) Connect connector to airbag sensor assembly.
(b) Using a service wire, connect D+ and D- on spiral cable
side of connector between spiral cable and steering
wheel pad.
(c) Using a service wire, connect P+ and P- on airbag sensor
assembly side of connector between airbag sensor as-
sembly and front passenger airbag assembly.
(d) Connect negative (-) terminal cable to battery, and wait
at least 2 seconds.
CHECK:
(a) Turn ignition switch to ACC or ON and wait at least 20 se-
conds.
(b) Clear malfunction code stored in memory.
(See page DI-148)
(c) Turn ignition switch to LOCK, and wait at least 20 se-
conds.
(d) Turn ignition switch to ACC or ON, and wait at least 20 se-
conds.
(e) Using SST, connect terminals Tc and E1 of DLC 1.
SST 09843-18020
(f) Check DTC
OK:
DTC 11 is not output.
HINT:
Codes other than code 11 may be output at this time, but they
are not relevant to this check.
NG Replace airbag sensor assembly.
OK

R05896
AB0118
R13006AB0119
W02042
H00007
Spiral
Cable P Squib
D Squib
ACCON
or
DLC1Code 11
E1TcAirbag Sensor
Assembly
- DIAGNOSTICSSUPPLEMENTAL RESTRAINT SYSTEM
DI-159
1996 TERCEL (RM440U)
5 Check D squib.
PREPARATION:
(a) Turn ignition switch to LOCK.
(b) Disconnect negative (-) terminal cable from the battery,
and wait at least 90 seconds.
(c) Connect steering wheel pad connector.
(d) Connect negative (-) terminal cable to battery, and wait
at least 2 seconds.
CHECK:
(a) Turn ignition switch to ACC or ON, and wait at least 20 se-
conds.
(b) Clear malfunction code stored in memory.
(See page DI-148)
(c) Turn ignition switch to LOCK, and wait at least 20 se-
conds.
(d) Turn ignition switch to ACC or ON, and wait at least 20 se-
conds.
(e) Using SST, connect terminals Tc and E1 of DLC 1.
SST 09843-18020
(f) Check DTC.
OK:
DTC 11 is not output.
HINT:
Codes other than code 11 may be output at this time, but they
are not relevant to this check.
NG Replace steering wheel pad.
OK

R05897
AB0118
R13006AB0119
W02042H00008
Airbag Sensor
Assembly
Spiral
Cable P Squib
D Squib
ACCON
or
DLC1
E1TcCode 11
DI-160
- DIAGNOSTICSSUPPLEMENTAL RESTRAINT SYSTEM
1996 TERCEL (RM440U)
6 Check P squib.
PREPARATION:
(a) Turn ignition switch to LOCK.
(b) Disconnect negative (-) terminal cable from the battery,
and wait at least 90 seconds.
(c) Connect front passenger airbag assembly connector.
(d) Connect negative (-) terminal cable to battery, and wait
at least 2 seconds.
CHECK:
(a) Turn ignition switch to ACC or ON, and wait at least 20 se-
conds.
(b) Clear malfunction code stored in memory.
(See page DI-148)
(c) Turn ignition switch to LOCK, and wait at least 20 se-
conds.
(d) Turn ignition switch to ACC or ON, and wait at least 20 se-
conds.
(e) Using SST, connect terminals Tc and E1 of DLC 1.
SST 09843-18020
(f) Check DTC.
OK:
DTC 11 is not output.
HINT:
Codes other than code 11 may be output at this time, but they
are not relevant to this check.
NG Replace front passenger airbag assembly.
OK
From the results of the above inspection, the malfunctioning part can now be considered normal.
To make sure of this, use the simulation method to check. If the malfunctioning part can not be
detected by the simulation method, replace all SRS components including the wire harness.

AB0069
AB0069
AB0118
R13006AB0119W01933
W02043
H00012
Airbag Sensor
Assembly P+
P-
Spiral
Cable P Squib
D Squib
D-D+ACC ON
or
DLC1Code 12
E1Tc
DI-164
- DIAGNOSTICSSUPPLEMENTAL RESTRAINT SYSTEM
1996 TERCEL (RM440U)
4 Check airbag sensor assembly.
PREPARATION:
(a) Connect connector to airbag sensor assembly.
(b) Using a service wire, connect D
+ and D- on spiral cable
side of connector between spiral cable and steering
wheel pad.
(c) Using a service wire, connect P
+ and P- on airbag sensor
assembly side of connector between airbag sensor as-
sembly and front passenger airbag assembly.
(d) Connect negative (-) terminal cable to battery, and wait
at least 2 seconds.
CHECK:
(a) Turn ignition switch to ACC or ON and wait at least 20 se-
conds.
(b) Clear malfunction code stored in memory.
(See page DI-148)
(c) Turn ignition switch to LOCK, and wait at least 20 se-
conds.
(d) Turn ignition switch to ACC or ON, and wait at least 20 se-
conds.
(e) Using SST, connect terminals Tc and E1 of DLC1.
SST 09843-18020
(f) Check DTC.
OK:
DTC 12 is not output.
HINT:
Codes other than code 12 may be output at this time, but they
are not relevant to this check.
NG Replace airbag sensor assembly.
OK