engine TOYOTA YARIS HYBRID 2016 Service Manual

3968-2. Steps to take in an emergency
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If a war ning light tur ns on or a warning
buzzer sounds
Calmly perform the following actions if any of the warning lights
comes on or flashes. If a light comes on or flashes, but then
goes off, this does not necessarily indicate a malfunction in the
system. However, if this continues to occur, have the vehicle
inspected by any authorized Toyota dealer or repairer, or
another duly qualified and equipped professional.
Warning light and warning buzzer list
Warning lightWarning light/Details/Actions
(Red)
Brake system warning light (warning buzzer)*1
• Low brake fluid
• Malfunction in the brake system
This light also comes on when the parking brake is not
released. If the light turns off after the parking brake is fully
released, the system is operating normally.
 Immediately stop the vehicle in a safe place and con-
tact any authorized Toyota dealer or repairer, or
another duly qualified and equipped professional.
Continuing to drive the vehicle may be dangerous.
Charging system warning light
Indicates a malfunction in the vehicle’s charging system.
 Immediately stop the vehicle in a safe place and con-
tact any authorized Toyota dealer or repairer, or
another duly qualified and equipped professional.
Low engine oil pressure warning light
Indicates that the engine oil pressure is too low.
 Immediately stop the vehicle in a safe place and con-
tact any authorized Toyota dealer or repairer, or
another duly qualified and equipped professional.
(Red warning light flashers or comes on)
High engine coolant temperature warning light
Indicates that the engine is overheating.
As the coolant temperature rises, it changes from flashing
to steady on.
 P. 448

3978-2. Steps to take in an emergency
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When trouble arises
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Hybrid system warning light (warning buzzer)
Indicates a malfunction in the hybrid system.
 Immediately stop the vehicle in a safe place and con-
tact any authorized Toyota dealer or repairer, or
another duly qualified and equipped professional.
Malfunction indicator lamp
Indicates a malfunction in:
• The hybrid system;
• The hybrid transmission control system;
• The electronic engine control system;
• The electronic throttle control system; or
• The emission control system.
 Have the vehicle inspected by any authorized Toyota
dealer or repairer, or another duly qualified and
equipped professional immediately.
SRS warning light
Indicates a malfunction in:
• The SRS airbag system; or
• The seat belt pretensioner system.
 Have the vehicle inspected by any authorized Toyota
dealer or repairer, or another duly qualified and
equipped professional immediately.
ABS warning light
Indicates a malfunction in:
• The ABS; or
• The brake assist system.
 Have the vehicle inspected by any authorized Toyota
dealer or repairer, or another duly qualified and
equipped professional immediately.
Electric power steering system warning light
(warning buzzer)
Indicates a malfunction in the EPS (Electric Power Steer-
ing) system.
 Have the vehicle inspected by any authorized Toyota
dealer or repairer, or another duly qualified and
equipped professional immediately.
Warning lightWarning light/Details/Actions

4208-2. Steps to take in an emergency
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WARNING
■When using the compact spare tire
● Remember that the compact spare tire provided is specifically designed
for use with your vehicle. Do not use your compact spare tire on another
vehicle.
● Do not use more than one compact spare tire simultaneously.
● Replace the compact spare tire with a standard tire as soon as possible.
● Avoid sudden acceleration, abrupt steering, sudden braking and shifting
operations that cause sudden engine braking.
■ When storing the compact spare tire
Be careful not to catch fingers or other body parts between the compact
spare tire and the body of the vehicle.
■ After using the tools and jack
Before driving, make sure all the tools and jack are securely in place in their
storage location to reduce the possibility of personal injury during a collision
or sudden braking.
■ When the compact spare tire is attached
The vehicle speed may not be correctly detected, and the following systems
may not operate correctly:
● ABS
● Brake assist
● VSC (if equipped)
● TRC (if equipped)
● Cruise control
● PCS (Pre-Crash Safety system) (if equipped)
● LDA (Lane Departure Alert) (if equipped)
● Automatic High Beam (if equipped)
● Navigation system
■ Speed limit when using the compact spare tire
Do not drive at speeds in excess of 80 km/h (50 mph) when a compact
spare tire is installed on the vehicle.
The compact spare tire is not designed for driving at high speeds. Failure to
observe this precaution may lead to an accident causing death or serious
injury.

4448-2. Steps to take in an emergency
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Connect the jumper cables according to the following procedure.
Connect a positive jumper cable clamp to the exclusive jump start-
ing terminal on your vehicle.
Connect the clamp on the other end of the positive cable to the pos-
itive (+) battery terminal on the second vehicle.
Connect a negative cable clamp to the negative (-) battery terminal
on the second vehicle.
Connect the clamp at the other end of the negative cable to a solid,
stationary, unpainted metallic point away from the exclusive jump
starting terminal and any moving parts as shown in the illustration.
Start the engine of the second vehicle. Increase the engine speed
slightly and maintain it at that level for approximately 5 minutes to
recharge the 12-volt battery of your vehicle.
Open and close any of the doors of your vehicle with the power
switch is in the “LOCK” position (vehicles without a smart entry &
start system) or off (vehicles with a smart entry & start system).
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4458-2. Steps to take in an emergency
8
When trouble arises
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Maintain the engine speed of the second vehicle and start the
hybrid system of your vehicle by turning the power switch to “ON”
position (vehicles without a smart entry & start system) or ON mode
(vehicles with a smart entry & start system).
Make sure the “READY” indicator comes on. If the indicator does
not come on, contact any authorized Toyota dealer or repairer, or
another duly qualified and equipped professional.
Once the hybrid system has started, remove the jumper cables in
the exact reverse order from which they were connected.
Close the exclusive jump starting terminal cover, and reinstall the
fuse box cover to its original position.
When installing, first hook the fuse box cover onto the two rear
tabs.
Once the hybrid system starts, have the vehicle inspected at any
authorized Toyota dealer or repairer, or another duly qualified and
equipped professional as soon as possible.
■ Starting the hybrid system when the 12-volt battery is discharged
The hybrid system cannot be started by push-starting.
■ To prevent 12-volt battery discharge
● Turn off the headlights and the audio system while the hybrid system is off.
● Turn off any unnecessary electrical components when the vehicle is running
at a low speed for an extended period, such as in heavy traffic.
■ Charging the 12-volt battery
The electricity stored in the 12-volt battery will discharge gradually even when
the vehicle is not in use, due to natural discharge and the draining effects of
certain electrical appliances. If the vehicle is left for a long time, the 12-volt
battery may discharge, and the hybrid system may be unable to start. (The
12-volt battery recharges automatically while the hybrid system is operating.)
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4488-2. Steps to take in an emergency
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If your vehicle overheats
●The high engine coolant temperature warning light (P. 396)
comes on or flashes, or a loss of hybrid system power is experi-
enced. (For example, the vehicle speed does not increase.)
● If the hybrid system overheat warning light (P. 400) comes on.
● Steam comes out from under the hood.
■If the high engine coolant temperature warning light comes on
or flashes
Stop the vehicle in a safe place and turn off the air conditioning
system, and then stop the hybrid system.
If you see steam:
Carefully lift the hood after the steam subsides.
If you do not see steam:
Carefully lift the hood.
After the hybrid system has
cooled down sufficiently,
inspect the hoses and radia-
tor core (radiator) for any
leaks.
Radiator
Cooling fan
If a large amount of coolant
leaks, immediately contact any
authorized Toyota dealer or
repairer, or another duly quali-
fied and equipped professional.
The following may indicate that your vehicle is overheating:
Correction procedures
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4518-2. Steps to take in an emergency
8
When trouble arises
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Start the hybrid system and check for the hybrid system overheat
warning light.
If the warning light does not go off:
Stop the hybrid system and contact any authorized Toyota dealer or
repairer, or another duly qualified and equipped professional.
If the warning light goes off:
Have the vehicle inspected at the nearest authorized Toyota dealer
or repairer, or another duly qualified and equipped professional.
WARNING
■ To prevent an accident or injury when inspecting under the hood of
your vehicle
● If steam is seen coming from under the hood, do not open the hood until
the steam has subsided. The engine compartment may be very hot, caus-
ing serious injuries such as burns.
● Check that the “READY” indicator is off.
● On hybrid vehicles, the gasoline engine may automatically start, or the
cooling fan may suddenly operate even if the gasoline engine stops. Do
not touch or approach rotating parts such as the fan, which may lead to fin-
gers or clothing (especially a tie, a scarf or a muffler) getting caught,
resulting in serious injury.
● Do not loosen the coolant reservoir cap while the hybrid system and radia-
tor are hot.
Serious injuries, such as burns, may result from hot coolant and steam
released under pressure.
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4528-2. Steps to take in an emergency
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NOTICE
■When adding engine/power control unit coolant
Wait until the hybrid system has cooled down before adding engine/power
control unit coolant.
When adding coolant, do so slowly. Adding cool coolant to a hot hybrid sys-
tem too quickly can cause damage to the hybrid system.
■ To prevent damage to the cooling system
Observe the following precautions.
● Avoid contaminating the coolant with foreign matter (such as sand or dust
etc.).
● Do not use any coolant additives.

4579-1. Specifications
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Vehicle specifications
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■Vehicle identification number
The vehicle identification number (VIN) is the legal identifier for
your vehicle. This is the primary identification number for your
Toyota. It is used in registering the ownership of your vehicle.
This number is stamped under
the front right seat.
This number is also on the
manufacturer’s label on the left-
hand side of the center pillar.
■Engine number
The engine number is stamped on the engine block as shown.
Vehicle identification

4589-1. Specifications
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Engine
Model1NZ-FXE
Ty p e4-cylinder in line, 4-cycle, gasoline
Bore and stroke75.0  84.7 mm (2.95  3.33 in.)
Displacement1497 cm3 (91.3 cu.in.)
Valve clearance
(engine cold)
Intake: 0.15  0.25 mm (0.0060.010 in.)
Exhaust: 0.25 0.35 mm (0.010  0.014 in.)
Fuel
Fuel type
EU area:
Unleaded gasoline conforming to European
standard EN228 only
Except EU area:
Unleaded gasoline only
Research Octane
Number95 or higher
Fuel tank capacity
(Reference)36 L (9.5 gal., 7.9 Imp.gal.)
Electric motor (Traction motor)
Ty p ePermanent magnet motor
Maximum output45 kW
Maximum torque169 N·m (17.2 kgf·m, 125 ft·lbf)
Hybrid battery (Traction battery)
Ty p eNickel-Metal hydride battery
Voltage7.2 V/module
Capacity6.5 Ah (3HR)
Quantity20 modules
Overall voltage144 V