fuel pump VOLVO 700 1982 Service Repair Manual

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Carburettor
Fuel pump
Clutch
Alternator ,­
Steering box
SU
Pierburg
Solex Pierburg
Bosch
AC- oelco
Sofabex
Fichtel & Sachs
Verto/Valeo
Bosch
Cam Gear
Zahnrad Fabrik (ZF)
~
'?' .'" ... .
.
---
" .. u.·.. ,
2
3
5
2
3
4
5
2
3
1
2
3
6 . Fina l drive ratio , part and seria l numbers
Located on rear axle .
7. Gearbox type des ig nation, part numbe r and
serial num ber
A. Manual : On bottom of gearbox .
B. Automatic:
BW 55,
AW 55/70171 /72: On LH side of gearbox.
AW3Q-43:
On RH side of gearbox.
8 . Body number pla te
Located above left head lamp.
780
70019401960 Specifications
Section
0 General
3
6
8
7 B 143980
9. Engine type des ig nation, serial number an d
part number
A. 024, o24T, o24TIC
Stamped on cylinder block, beneath vacuum pump.
B. B28
Located on plate in front of oil filter . On B 28 ElF en­
gines: a
decal on the right rear side of cylinder head
shows
last three digits of part number.
B280
Stamped on cylinder block. (Some models: decal)
Early
type : between cylinder banks, to rear.
Late type: front right side, between
inlet manifold and
water pump.
__ -G.-819, B 23
I
Stamped on left side of engine, behind distributor. Last
three digits of part number are shown
on transmission
gearcase.
O. B 200, B 230
Located on timing gearcase . Also stamped in left side of
cylinder block.
E. B6403
Decal
on timing gearcase. Also stamped in right side of
cylinder block, above water pump housing , between
timing gearcase and
manifold.
7
I
J

70019401960 Specifications
Section 2 B 19, B 23 Engines
Air-f low sensor
Metering disc rest position
Fuel pump
& 0580254 ...
138069
Pump capacity at line pressure of 500 kPa (71 psi), Carry
01
gine, fw
Bose
Volvi
+ 20°
C and 12 V ......................................... .
11 V ........ .......... .................... ... .
10V ......................................... .
Current consumption
at line pressure of 500 kPa (71 psi)
+20°C and 12V ........................................ .
Tank pump
24

(
70019401960 Specifications
Section 2 B 19, B 23 Eng ines
Temperature sensor, charge air
n __
Bosch number . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 001
Volvo PIN ............................... 1 317 273-9
Resistance at:
+20°C (68 °F) ....................... 985-1 0150
+40°C (104°F).. .. . .. .. . .. .. .. .. ... 1 080-1 110 0
+130°C (266°F) ................... 1 550-1 6200 137283
Impulse sender (crankshaft position & engine rpm)
Bosch number
....... ..... , . . . .... . . . . . . . . . . .. 003
Volvo
PIN .................... ........... 1 317 030-3
0261210 .... 137665
Fuel pump
~
Bosch number. . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 025
Volvo
PIN ..... : ......................... 1 336 679-4
0580464 ... 135 793
Capacity at a line pressure of 300 kPa (42 psi)
+20°C (68°F) & 12 V ...................................... . 130 litres/hr (1.08 litres/30 secs)
108 litres/hr (0.9 litres /30 secs)
86
litres/hr (0.7 litres/30 secs)
11 V ...................................... .
10V .................................... .. .
Current consumption at
300 kPa (42 psi).
+20°C (68°F) & 12 V ..................................... .. max 6.5 A
Tank pump
Current consumption. . . . . . . . . . . . . . . . . . . . . . . . .. 1-2 A
27
INII 1111 III 1111 ,III 1111 ,III 1111

70019401960 Specifications
Section 2 B 19, B 23 Engines
Fuel pump
~
Bosch number. . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 025
Volvo PIN ....... ................. ..... .. 1 336 679-4
0580464 ... 135793
Pump capacity at a line pressure of 300 kPa (42 psi),
+20°C and 12V .......................................... .
11 V ......................... ................. .
10V .......................................... .
Current consumption at a
line pressure of 300 kPa (42 psi),
+20°C and 12V .... .... ...... .......................... .. .
Tank pump
130 litres/hr (1.08 litres/30 secs)
108 litres/hr (0.9 litres/30 secs)
86
litres/hr (0.7 litres/30 secs)
max 6.5 A
Current consumption . . . . . . . . . . . . . . . . . . . . . . . .
.. 1-2 A
,'."
30

70019401960 Specifications
Section 2 B 200, B 230 Engines
CARBURETTED ENGINES ( B 200 K , B 230 AlK )
Fuel pump
Fuel pressure measured at same level as pump
at 16.6 rls (1 000 r/min) ............................... kPa (psi) 15-27 (2.1-3.8)
B200K
Solex-C isac carburettor
2,7mm
--n ---~~ : I
'~I
1'1I~1~:·,1
I { I
IJ ......... j I
Adjusting vacuum servo
• Choke fully out • Vacuum servo rod fully in (ie at bottom)
44
~_m_m_ .....
Adjusting max engine s peed
• Choke fully in

Thermal time sw itch
35°C -20°C 7,5 sec
1 341111
Cut -out temperature and injection time at -20°C (-4°F) is
stamped in side of switch.
Auxiliary air valve
02.80140 ' ... 134740
A ir flow se nsor
Metering disc rest position
.• -'j,' ,.,'
70019401960 Specifications
Section
2 B 200, B 230 Engines
2mmmwm_
-20 -10 0 10 20 30°C -4 14 32 50 68 86 of 134739
Injection time at different temperatures
Tolerances: time. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ±2 sec temperature. . . . . . . . . . . . . . . . . . . . . .. ±4°C (7.2°F)
Type of auxiliary air valve fitted to engine depends on en­
gine type.
Identification number
(last three digits of part number) is
stamped
on side of valve.
Bosch No
8200 E, manual ..... . .. 106
automatic . .. . .. 114
8230E, manual ........ 112
automatic . .. . .. 118
Volvo PIN
1 346476-3
1 346477-1
1
346478- 9
1 357448-8
Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.. 40-60 0
Fully open at. . . . . . . . . . . . . . . . . . . . . . . . . . -30°C (-22°F)
Fully closed
at. . . . . . . . . . . . . . . . . . . . . . .. + 70°C (158°F)
The auxiliary air valve is controlled electrically and should
be fully closed after 5 minutes driving at 20°C (68°F) am­
bient temperature.
Carry out check
at maximum control pressure (in hot en­
gine , fuel pump running).
49
"
"
" II
" . "
" ·11 II

70019401960 Specifications
Section 2 B 200, B 230 Engines
Fuel pump
Type I Type " Type '"
9
Bosch No ..... " ... 948 ... 935 ... 934
Volvo PIN. . . . . .. 1 336677-8 1 389448-0 1 389 447-2
0580254 ... 138069
Pump capacity at a line pressure of 500 kPa (71 psi), 20°C (68°F)
and 12V ................................. ................ .
11 V ..................... ............................ .
10V ................................................. .
Current consumption
at a line pressure of 500 kPa (71 psi),
20°C (68°F) and 12 V ...................................... .
Tank pump
145 litres/hr (1.2 litres/30 sec)
125
litres/hr (1. 0 litres/30 sec)
105
litres/hr (0. 9 litres/30 sec)
max 8.5 A
Current consumption. . . . . . . . . . . . . . . . . . . . . . . . ..
1-4 A
50

Coolant temperature ' sensor
0280130 ... 135791
Bosch No . , ..... , .... , .. , . , ........... , . . .. 032
Volvo PIN , .... , . , , , .. , , . , .. , , .. , .. , ... , . 1 346 030-8
Sensor incorporates 2 res istors: One is connected to Motronic
s y stem the other to an idle spee d compensation system.
Resistance:
-10°C (14°F) .. , . , ..................... .. ..... , .. , , ....... .
+20°C (68°F). , . , ......... .. , .... .. , , ...... , , , .... , ....... .
+80°C (176 °F), .... , , ...... , , . , , , , ... , .......... , . , . , . . , .. .
Impulse sender (crankshaft position and engine rpm senders)
7001940/960 Specif ications
Section 2 B 200, B 230 Engines
n 40000
20000
10000 8000 6000
4000
2000
1000 800 600
400
200
100 -30 -20 0
-22 -4 32
8 100-10770 n
2280-2720 n
292-364 n
20 40 60 80 100 120°C
68 104 140 176 212 240°F
1 35 792
Bosch No . , .. , , .. , ... , , , . , , .... , , . , , . , . . . .. 003
Volvo PIN. , . , . , . , .. , , , , .. , , . , .. , .. , .. ,. 1 317 030 -3
0261210",_ 13-7665
FuelPum~ Bosch No , , .. , ... , ... , , , .. , . . , .. , .. , . , . . , , . 025
Volvo PIN ..... , , ... , , ...... , ..... , .. , .. 1 336679-4
0580464 ... 135793
Capacity at a line pressure of 300 kPa (42 psi),
+20°C (68 °F) and 12V ..... , ... , .... " ............. , ...... .
11 V . , ... , ... ...... , .......... , ..... , . .. .
10V .... " , , ' .... , .... , , ... , . . , ..... ,., ..
Current consumption at a line pressure of 300 kPa (42 psi),
+20°C (68°F) and 12 V , , . ... ... , . . , , , ... , , . , . , , , , . , . , , .. , . .
Tank pump
130 litres/hr (34.3 US Galls. per hr)
108 litres/hr (28.5 US Galls. per hr)
86
litres/hr (22 .7 US Galls . per hr)
max 6,5 A
Current consumption .... , .. , , ..... , ... , . , 1-4 A
53

70019401960 Specifications
Section
2 B 200, B 230 E ngin es
Fuel pump
B230 F
~
Early typ e
Bosch
PIN. . . . . . . . . . .. . .. 022
Late typ e
... 039
1389449-8 Volvo PIN ....... ..... 1 306932 -3
0580464 ... 135793
B 230 F ea rly typ e, B 230 FT
Capacity at a
line pressure of 300 kpa (42 psi)
+20°C (68 °F) and 12 V ......... : . ......................... .
11 V ...... ....... ..................... .. .
10V .......... .......................... .
Current consumption
at a line pressure of 300 kPa (4 2 psi)
+20°C (68 °F) and 12 V ........................ ............ .
B
230 F l a te typ e
Capacity
at a line pressure of 250 kPa (36 psi)
+20°C (68 °F) and 12V .................................... .
11 V ............. .. .... ............... .. .
10V ..................... ............... .
Current consumption
at a line pressure of 300 kPa (36 psi),
+20°C (68 °F) and 12V ..................... ............... .
B230F , Regina 1 99 0
(P ump in ta nk)
((
145697
130 litres/hr (34.3 US Galls . per hr)
108 litres/hr (28.5 US Galls. per hr)
85 litres/hr (22.4 US Galls. per hr)
max 6.5 A
140 litres/hr (37.0 US Galls. per hr)
120 litres/hr' (31.7 US Galls. per hr)
95 litres/hr (25.1 US Galls. per hr)
max 5.0 A
Volvo PIN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3531 165-3
Pump capacity at a line pressure of 350 kPa (50 psi)
+20°C (68 °F) and 13.5 V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 litres/hr (25.1 US Galls . per hr)
Current consumption
at a line pressure of 350 kPa (50 psi)
+20°C (68 °F) and 13.5 V.. . . .. . . .. ... . . . . . . . .. . . .. . . . . . . .. . . 8 .8 A
Tank pump
B230FT/ G T
... 025
1336679-4
Current consumption . . . . . . . . . . . . . . . . . . . . . . . .
.. 1- 4 A
60

Fuel pump
~
0580464 ...
135793
Tank pump
70019401960 Specifications
Section
2 B 200, B 230 Engines
Bosch PIN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . .. 039
Volvo PIN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 1 389449-8
Pump capacity at
300 kPa (42 psi) line pressure.
+20°C
12 V .............................. .
'
11 V ............................. ..
10 V .............................. . 130
litres/hour
108 litres/hour 65 litreslhour
Current consumption at
300 kPa (42 psi) line pressure.
+20°C & 12 V .......................... max 6.5 A
Current consumption. . . . . . . . . . . . . . . . . . . . . . . . . .
3-4 A
63