light VOLVO 850 1996 Repair Manual

1996 Volvo 850
mountainous areas.

NOTE: Refer to section "Automatic transmission" for additional trailer h\
auling tips.
WARNING!
l Bumper-attached trailer hitches must not be used on Volvos, nor should s\
afety chains be attached to
the bumper.
l Trailer hitches attaching to the vehicle rear axle must not be used.
l Never connect a trailer's hydraulic brake system directly to the vehicle\
brake system, nor a trailer's
lighting system directly to the vehicle lighting system. Consult your ne\
arest authorized Volvo retailer
for correct installation.
pg. 4:18 Winter driving
Cold weather precautions

l If you wish to check your car before the approach of cold weather, the f\
ollowing advice is worth
noting:
l Make sure that the engine coolant contains at least 50 percent antifreez\
e: that is, 3.7 qts. (3.5 liters)
Volvo Genuine Coolant/Antifreeze. This gives protection against freezing\
down to -31°F (-35°C). See
section "Coolant". The use of "recycled" antifreeze is not approved by V\
olvo. Different types of
antifreeze may not be mixed.
l Try to keep the fuel tank well filled - this prevents the formation of c\
ondensation in the tank. In
addition in extremely cold weather conditions it is worthwhile to add fu\
el line de-icer before refueling.
l The viscosity of the engine oil is important. Oil with low viscosity (t\
hinner oil) improves cold-
weather starting as well as decreasing fuel consumption while the engine\
is warming up. For winter use,
5W-30 oil, particularly the synthetic type, is recommended. Be sure to u\
se good quality oil but do not
use this cold-weather oil for hard driving or in warm weather. See secti\
on "Engine oil" for more
information.
l The load placed on the battery is greater during the winter since the he\
ater, windshield wipers,
lighting etc. are used more often. Moreover, the capacity of the battery\
decreases as the temperature
drops. In very cold weather, a poorly charged battery can freeze and be \
damaged. It is therefore
advisable to check the state of charge more frequently and spray an anti\
-rust oil on the battery posts.
l Volvo recommends the use of snow tires on all four wheels for winter dri\
ving - see section "Wheels
and tires".
l To prevent the washer reservoir from freezing, add washer solvents conta\
ining antifreeze (see page
file:///K|/ownersdocs/1996/1996_850/96850_412.htm (8 of 10)12/30/2006 \
9:59:35 AMClassic Cars & Cycles www.ClassicCycles.org

1996 Volvo 850
l Check condition of drive belts.
l Check state of charge of battery.
l Examine tires carefully (the spare tire as well), and replace those th\
at are worn. Check tire pressures.
l The brakes, front wheel alignment, and steering gear should be checked b\
y your Volvo retailer only.
l Check all lights, including high beams.
l Reflective warning triangles are legal requirement in some countries.
l Have a word with your Volvo retailer concerning engine adjustments if yo\
u intend to drive in
countries where it may be difficult to obtain correct fuel.
l Consider your destination. If you will be driving through an area where \
snow or ice are likely to
occur, consider snow tires.




Contents | Top of Page
file:///K|/ownersdocs/1996/1996_850/96850_412.htm (10 of 10)12/30/2006\
9:59:35 AMClassic Cars & Cycles www.ClassicCycles.org

1996 Volvo 850

NOTE: When storing wheel/tire assemblies (e.g. winter tires and wheels)\
, either stand the assemblies
upright or suspend them off the ground. Laying wheel/tire assemblies on \
their sides for prolonged
periods can cause wheel and/or tire damage.

Wear indicator

The tires have a so-called "wear indicator" in the form of a number of n\
arrow strips running across or
parallel to the tread. When approx. 1/16" (1.6 mm) is left on the trea\
d, these strips show up and indicate
that the tire should be replaced.
Tires with less than 1/16" (1.6 mm) tread have a very poor grip in rai\
n or snow.
When replacing worn tires, it is recommended that the tire be identical \
in type (radial) and size as the
one being replaced. Using a tire of the same make (manufacturer) will \
prevent alteration of the driving
characteristics of the vehicle.

To improve tire economy:

l Maintain correct tire pressure.
l Drive smoothly: avoid fast starts, hard braking and tire screeching.
l Tire wear increases with speed.
l Do not change wheel location unless necessary.
l Correct front wheel alignment is very important.
l Unbalanced wheels impair tire economy and driving comfort.
l If the wheels are rotated, they should be kept on the same side of the c\
ar so that they revolve in the
same direction as prior to rotation.
l Hitting curbs or potholes can damage the tires and/or wheels permanently\
.

Flat spots

All tires become warm during use. After cooling, when the vehicle is par\
ked, the tires have a tendency to
distort slightly, forming flat spots. These flat spots can cause vibrati\
ons similar to the vibrations caused
by imbalanced wheels. They do, however, disappear when the tire warms up\
. The degree to which the
flat spots form depends on the type of cord used in the tire. Remember t\
hat, in cold weather, it takes
longer for the tire to warm up and consequently longer for the flat spot\
to disappear.
file:///K|/ownersdocs/1996/1996_850/96850_501.htm (2 of 5)12/30/2006 9\
:59:37 AMClassic Cars & Cycles www.ClassicCycles.org

1996 Volvo 850
WARNING!
l The jack attachment must engage the bar in the jack attachment (A). Th\
e car's weight must not rest
on the jack's attachment (B).
l Be sure the jack is on a firm, level, non-slippery surface.
l Never allow any part of your body to be extended under a car supported b\
y a jack.
l Use the jack intended for the car when replacing a wheel. For any other \
job, use stands to support
the end of the car being worked on.
l Apply the parking brake, select position P (automatic transmission) or\
Reverse gear (manual
transmission).
l Block the wheels standing on the ground. Use rigid wooden blocks or larg\
e stones.
l The jack should be kept well-greased.

Installing the wheel

Clean the contact surfaces on the wheel and hub. Lift the wheel and plac\
e it on the hub. Make sure that
you align the wheel with the guide stud on the wheel hub prior to instal\
lation. Install the wheel bolts
cross-wise (see illustration) and tighten by turning lightly clockwise\
. Lower the vehicle to the ground
and alternately tighten the bolts to 81 ft. lbs. (110 NM). Install the\
wheel cap (where applicable).
CAUTION: Correct tightening torque on wheel bolts must be observed. The \
wheel bolts should never
be greased or lubricated. The extended, chromed wheel bolts must not be \
used with steel rims, as they
make is impossible to fit the hub caps.


Correct tightening order for wheel bolts
pg. 6:4 Spare tire
file:///K|/ownersdocs/1996/1996_850/96850_601.htm (4 of 5)12/30/2006 9\
:59:39 AMClassic Cars & Cycles www.ClassicCycles.org

1996 Volvo 850
pg. 6:5 Replacing bulbs
Replacing bulbs

Make sure when installing bulbs, that the guide pin on the socket fits i\
nto its corresponding recess.
When installing Halogen bulbs, do not touch the glass with your fingers \
because grease, oil or any other
impurities can be carbonized onto the bulb and damage the reflector. Use\
bulbs of correct type and
voltage. Failure to do so could cause the bulb failure warning light to \
activate.

NOTE: Turn the ignition and the light switch off before replacing any bu\
lbs.



Parking light/direction indicator

1. Loosen the spring which retains the lamp housing.
2. Withdraw the entire lamp housing; separate the bulb holder from the l\
amp unit.
3. Leave the connector with its wires in the bulb holder.
4. Remove the bulb from the holder by pressing in and turning counter-cl\
ockwise.
5. Insert a new bulb and reinstall the unit in the reverse order. pg. 6:6 Replacing bulbs
file:///K|/ownersdocs/1996/1996_850/96850_605.htm (1 of 13)12/30/2006 \
9:59:43 AMClassic Cars & Cycles www.ClassicCycles.org

1996 Volvo 850

1 - Plastic cover, 2 - Bulb HB4/9006
3 - Bulb HB3/9005, 4 - Connector

Headlight bulb replacement

1. Turn the plastic cover counter-clockwise and remove it.
2. Turn the bulb and connector (one unit) 1/4 turn counter-clockwise a\
nd remove.
3. Disconnect the wiring from the bulb unit.
4. Connect a new bulb unit into the wiring without touching the bulb its\
elf.
5. Re-insert the bulb into the headlight housing and turn 1/4 turn clock\
wise until the unit seats properly.
The unit has three guide lugs to ensure proper seating.
6. Reinstall the plastic cover.

Headlight adjustment

The height of the headlight beams can be adjusted according to vehicle l\
oad. The headlights should be re-
aimed if heavy loads are carried in the trunk/cargo area or rear seat, o\
r when towing a trailer.
To adjust the headlights:
l Park the car on a level surface and open the hood.
l The headlights are equipped with a level which can be seen by looking th\
rough the clear "window" on
the top of the headlight lens.
l Turn the height adjustment knob (A) until the bubble in the level alig\
ns with the "0" marks or within
the dark marking lines.
file:///K|/ownersdocs/1996/1996_850/96850_605.htm (2 of 13)12/30/2006 \
9:59:43 AMClassic Cars & Cycles www.ClassicCycles.org

1996 Volvo 850

Lateral headlight adjustment should only be carried out by an authorized\
Volvo retailer. The lateral
adjustment scale (B) should be preset to "0". pg. 6:7 Replacing bulbs, Sedans

Lamp location- right side, A- covers, B- bulb holder

Tail light bulbs (sedans)

1. Tail light
2. Direction indicator
3. Brake light
4. Tail light
5. Back-up light
6. Rear fog light (left side only)

file:///K|/ownersdocs/1996/1996_850/96850_605.htm (3 of 13)12/30/2006 \
9:59:43 AMClassic Cars & Cycles www.ClassicCycles.org

1996 Volvo 850

Location of bulbs in holder

All the bulbs in the tail light unit are replaced from inside the trunk \
as follows:

1. Turn the two plastic screws and open the cover over the rear lamp uni\
t.
2. Loosen and remove the bulb holder.
3. Let the connector with its wires remain attached to the bulb holder. \

4. Remove the bulb by pressing in and turning counter-clockwise.
5. Insert a new bulb into the holder and reinstall the holder into the t\
ail light assembly.
6. Close the cover.


Bulbs 1, 4:
5W/4 cp BA 15 s


Bulbs 2, 3, 5, 6:
21W/32 cp BA 15 s
pg. 6:8 Replacing bulbs
file:///K|/ownersdocs/1996/1996_850/96850_605.htm (4 of 13)12/30/2006 \
9:59:43 AMClassic Cars & Cycles www.ClassicCycles.org

1996 Volvo 850

Removing speaker from upper section

1,2,4 3,5

21W/32cp BA 15s 21/4W BAZ 15d

Tail light bulbs (wagons)

1. Direction indicator
file:///K|/ownersdocs/1996/1996_850/96850_605.htm (5 of 13)12/30/2006 \
9:59:43 AMClassic Cars & Cycles www.ClassicCycles.org

1996 Volvo 850
2. Brake light
3. Tail light
4. Back-up light
5. Tail light / Rear fog light (left side only)

All the bulbs in the tail light unit are replaced from inside the cargo \
space as follows:
l Turn the ignition key to position 0 and switch off the lights.
l Remove the upper panel of the tail light unit by using a screwdriver and\
/or the lower panel by first
removing the side floor cover and then the panel.
l Press in the plastic catches (A or B) and take out the bulb holder.
l Remove the speaker (optional) from the upper section of the tail light\
unit.
l Leave the connector and cables connected to the bulb holder.
l Remove the bulb by pressing it inwards and turning it slightly counter-c\
lockwise.
l Insert a new bulb into the bulb holder and reinstall the holder in the t\
ail light assembly.
l Check that the bulb works. Reinstall the cover.
pg. 6:9 Replacing bulbs Depress the catches (sedans)

Press sides and pull out/down (wagons)

file:///K|/ownersdocs/1996/1996_850/96850_605.htm (6 of 13)12/30/2006 \
9:59:43 AMClassic Cars & Cycles www.ClassicCycles.org