transmission VOLVO S40 2000 User Guide

tire damage.
Wear indicator
The tires have a socalled "wear indicator" in the form of a number of narrow strips running across or parallel to the
tread. When approx. 1/16" (1.6 mm) is left on the tread, these strips become visible and indicate that the tire should be
replaced.
Tires with less than 1/16" (1.6 mm) tread have a very poor grip in rain or snow.
When replacing worn tires, it is recommended that the tire be identical in type (radial) and size as the one being
replaced. Using a tire of the same make (manufacturer) will prevent alteration of the driving characteristics of the
vehicle.
To improve tire economy:
· Maintain correct tire pressure. See the tire pressure label on the inside of the fuel filler door.
· Drive smoothly: avoid fast starts, hard braking and tire screeching.
· Tire wear increases with speed.
· Correct front wheel alignment is very important.
· Unbalanced wheels impair tire economy and driving comfort.
· If the wheels are rotated, they should be kept on the same side of the car so that they revolve in the same direction as
prior to rotation.
· Hitting curbs or potholes can damage the tires and/or wheels permanently.
Flat spots
All tires become warm during use. After cooling, when the vehicle is parked, the tires have a tendency to distort
slightly, forming flat spots. These flat spots can cause vibrations similar to the vibrations caused by unbalanced wheels.
They do, however, disappear when the tire warms up. The degree to which flat spots form depends on the type of cord
used in the tire. Remember that, in cold weather, it takes longer for the tire to warm up and consequently longer for the
flat spot to disappear.
CAUTION: The car must not be driven with wheels of different dimensions or with a spare tire other than the one that
came with the car. The use of different size wheels can seriously damage your car's transmission.
pg. 77 Wheels and tires
Snow chains
Snow chains can be used on your Volvo with the following restrictions:
· Snow chains should be installed on front wheels only. Use only Volvo approved snow chains.
· Snow chains may only be mounted on approved snow tires 195/55 R15. Consult your Volvo retailer.
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The temperature grades are AA (the highest), A, B, and C, representing the tire's resistance to the generation of heat
and its ability to dissipate heat when tested under controlled conditions on a specified indoor laboratory test wheel.
Sustained high temperature can cause the material of the tire to degenerate and reduce tire life, and excessive
temperature can lead to sudden tire failure. The grade C corresponds to a level of performance which all passenger car
tires must meet under the Federal Motor Safety Standard No. 109. Grades B and A represent higher levels of
performance on the laboratory test wheel than the minimum required by law.WARNING!
The temperature grade for this tire is established for a tire that is properly inflated and not overloaded. Excessive
speed, underinflation, or excessive loading, either separately or in combination, can cause heat buildup and possible
tire failure.
pg. 80 Spare tire
Special Spare
The spare tire in your car is called a "Special Spare". It has the following designation: 124/90 R15 96M.
Recommended tire pressure (see decal on the inside of the fuel filler door) should be maintained irrespective of which
position on the car the Special Spare tire is used on.
In the event of damage to this tire, a new one can be purchased from your Volvo retailer.WARNING!
Current legislation prohibits the use of the "Special Spare" tire other than as a temporary replacement for a punctured
tire. In other words, it must be replaced as soon as possible by a standard tire. Roadholding, etc., may be affected
with the "Special Spare" in use. Do not, therefore, exceed 50 mph (80 km/h).
CAUTION: The car must not be driven with wheels of different dimensions or with a spare tire other than the one that
came with the car. The use of different size wheels can seriously damage your car's transmission.
CAUTION: We recomend that you switch the DSA system off whenever you use the "Special Spare" tire that does
not match the diameter of your other tires. See page 28
.

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The screwdriver is combined with the socket wrench. The tools can be alternated by pulling the shaft out of the handle
and reinserting the opposite end of the shaft into the handle.
Removing the jack
Take the spare wheel out.
Tighten the jack slightly by turning the axle (1) and remove it from the retaining clip.
Replacing the jack
Put the jack in the clip and turn axle (1) until the jack is securely in place.
Replace the tools in the same place.
CAUTION:
· The car must not be driven with wheels of different dimensions or with a spare tire other than the one that came with
the car. The use of different size wheels can seriously damage your car's transmission.
· Correct tightening torque on wheel bolts must be observed. The wheel bolts should never be greased or lubricated.
Extended, chromed wheel bolts must not be used with steel rims, as they make it impossible to fit the hub caps.WARNING!
· The jack (see the following pages) must be correctly placed in the jack attachment.
· Be sure the jack is on a firm, level, non-slippery surface.
· Never allow any part of your body to be extended under a car supported by a jack.
· Use the jack intended for the car when replacing a wheel. For any other job, use stands to support the side of the
car being worked on.
· Apply the parking brake and put the gear selector in position P.
· Block the wheels standing on the ground, use rigid wooden blocks or large stones.
· The jack should be kept well-greased.
· Use gloves
pg. 83 Wheel changing
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VOLVO
S & V 40
Chapter 8 - Volvo Service
pg. 103 Volvo Service
Service - an investment
An investment which will pay dividends in the form of improved reliability, durability and resale value. Label information
104
Maintenance service, Warranty105
Maintenance schedule106
Servicing108
Engine compartment109
Fuel/emissions systems110
Lubrication111
Engine oil112
Power steering fluid, Brake/clutch system fluid reservoir114
Coolant115
Windshield washer nozzle, Washer fluid reservoir116
Battery maintenance117
Automatic transmission fluid118
pg. 104 Label information
1 Vehicle Emission Control Information
Your Volvo is designed to meet all applicable emission standards, as evidenced by the certification label on the
underside of the hood. For further information regarding these regulations, please consult your Volvo retailer.
2 Vacuum hose routing
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PCV system
The orifice nipple in the intake manifold and the filter at the end of the PCV hose in the air cleaner should be
inspected at 60,000 miles (96,000 km) and thereafter, at 30,000 mile (48,000 km) intervals.
Cabin air filter
Replace the cabin air filter with a new one according every 15,000 miles (24,000 km). Volvo recommends replacing
the filter more often if the car is driven under dirty and dusty conditions. The filter cannot be cleaned and therefore
should always be replaced with a new one.
pg. 109 Engine compartment
Engine compartment S40/V40
1 Power brakes
2 -
3 Brake fluid reservoir
4 Fusebox
5 Air cleaner
6 Battery
7 Oil dipstick, automatic transmission
8 Radiator
9 Oil filter
10 Charcoal canister (under fender)
11 Oil dipstick, engine
12 Generator
13 Windshield/headlight washer fluid reservoir
14 Power steering pump
15 Power steering fluid reservoir
16 Oil filler cap, engine
17 Expansion tank, coolant
18 Windshield wiper motor
19 Chassis number
A ABS
B Air conditioning compressor
C Condenser, air conditioning
D Accumulator, air conditioning
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VOLVO
S & V 40
Chapter 9 - Specifications
pg. 119 Specifications
Specifications
This chapter contains facts and figures pertaining to the technical specifications of your car. Oil/fluids specifications
120
Engine specifications121
Cooling/fuel/distributor ignition systems122
Front/rear suspensions122
Transmission, Capacities, Vehicle loading123
Electrical system/bulbs124
Weights125
Road assistance126
pg. 120 Oil/fluid specifications
Oil quality
Meeting API specification SJ, SJ/CF, or SJ/Energy Conserving.
For best fuel economy and engine protection, consult with your authorized Volvo retailer for recommended oils. Oil
with a different quality rating may not provide adequate engine protection.
Synthetic oils complying with oil quality requirements are recommended for: driving in areas of sustained temperature
extremes (hot or cold), when towing a trailer over long distances or for prolonged driving in mountainous areas.
Extra oil additives must not be used unless advised by an authorized Volvo retailer.
Viscosity (stable ambient temperatures):
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Engine oilQuality:
Meeting API specification SG or
SH Capacity (incl. filter)
: 5.7 US qts (5.4
liters)
Automatic transmission
fluid Quality:
ATF Dexron III and Mercon Capacity: 8 US qts. (7.6 liters)
Power steering fluid Quality: ATF oil Capacity: 1.05 US qts. (1 liters)
Brake fluid Quality: DOT 4+ Capacity: 0.42 US qts. (0.4 liters)
All specifications are subject to change without notice.
pg. 121 Engine
Engine
Liquidcooled gasoline, 4-cylinder, inline engine. Aluminum alloy cylinder block with castiron cylinder liners cast
directly into the block. Aluminum alloy cylinder head with double overhead camshafts and separate intake and outlet
channels.
Engine lubrication is provided by an eccentric pump driven from the crankshaft. Fullflow type oil filter. Exhaust
emission control is accomplished by multiport fuel injection, a heated oxygen sensor and a three-way catalytic
converter. Designation: Volvo B 4204 T2
Output 160 hp at 5100 rpm (118 kw at 5100 rpm)
Max torque 170 ft. lbs. at 1800-4800 rpm (230 Nm at 1800-4800 rpm)
Number of cylinders 4
Bore 3.27" (83 mm)
Stroke 3.54" (90 mm)
Displacement 1.95 liters
Compression ratio 9.0:1
Number of valves 16
All specifications are subject to change without notice.
pg. 122 Specifications
Cooling system
Type: Positive pressure, closed system
Thermostat begins to open at 186° F (90° C)
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Toe-in measured on the tire sides: 2,6 mm + - 0,8 mm
pg. 123 Specifications
Power transmission
Automatic transmission: AW 50-42
4speed automatic electronically controlled gearbox comprising a hydraulic torque converter with a lockup function;
planetary gear, integrated final drive.
Operation via a floor mounted gear selector lever. Drive shafts with symmetrical joint location. Overdrive.
Final drive ratio 2.76:1
Reduction ratios
1st gear 3.61:1
2nd gear 2.06:1
3rd gear 1.37:1
4th gear 0.98:1
Reverse 3.96:1
Capacities
Fuel tank : 16 US gal. (60 liters)
Cooling system : 6 US qts. (5,7 liters)
Engine oil (incl. filter) : 5.7 US qts. ( 5.4 liters)
Automatic transmission : 8 US qts (7.6 liters)
Power steering fluid : 1.05 US qts (1 liters)
Washer fluid reservoir : 3.9 US qts. (3.75 liters)
Brake system : 0.42 US qts (0.4 liters)
Vehicle loading
The tires on your Volvo should perform to specifications at all normal loads when inflated as recommended on the tire
information label. The label is located on the inside of the fuel filler flap. The label lists both tire and vehicle design
limits. Do not load your car beyond the load limits indicated.
WARNING!
Improperly inflated tires will reduce tire life, adversely affect vehicle handling and can possibly lead to failure
resulting in loss of vehicle control without prior warning.
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2 0 0 0
VOLVO
S & V 40
INDEX
pg. 158 - 160 Index
A
ABS 21
,69
Adjustable steering wheel32
Air conditioning35
Air mix33
Air vents33
Airbag (SIPS)8
Airbag (SRS)4
Alarm41
Anti-lock Brake System (ABS)21,69
Antifreeze71,115
Ashtrays31
Audio systems
SC-813128
SC-816141
Automatic car washing100
Automatic transmission63,64,65,123
Driving mode selector63
Automatic transmission fluid118,120
Auxiliary socket31
B
Battery71,
124
Battery maintenance117
Booster cushion10
Brake failure warning light20
Brake fluid114,120
Brake fluid warning light20
Brake system69,70
Bulb failure warning20
Bulbs124
C
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Fuel system110,122
Fuel tank cover - opening59
Fuses91,92,93
G
Gas tank cover - opening59
Generator124
H
Hand brake30
Handling56
Hazard warning flashers24
Heated front seats30
Heating35
Heating and air conditioning33
Hood50
I
Ignition switch24
Immobilizer (start inhibitor)38
Instruments16,17
Integrated booster cushion10
J
Jack82
Jack (sedan)52
Jump starting68
K
Keyless entry system40
Keylock61
Keys38
L
Label information104
Locking button - central39
Locks39
Long distance trips72
Lubrication111
Lumbar support45,46
M
Maintenance schedule106
Maintenance service105
Malfunction indicator lamp20
Manual transmission fluid120
Mirrors - rear/side view47
O
Occupant safety14
Octane rating59
Odometer18
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